Dustproof device for sponge processing

Abstract

The utility model discloses a dust-proof device for sponge processing, and relates to the technical field of sponge production, the dust-proof device comprises a base, an adjusting mechanism, a dust removal mechanism, a circulating filtration mechanism and an anti-precipitation mechanism, and four corners of the lower surface of the base are provided with locking universal wheels. A fan enables a plurality of dust collection hoppers to collect dust through a hose and a multi-way pipe, then the dust is introduced into water in a water tank through an air conveying pipe, dust and impurities are filtered through the water, and the height of the dust collection hoppers can be adjusted along with the adjusting mechanism, so that equipment with different heights can be conveniently used, the applicability is good, and the practicability is high. And through the arranged circulating filtering mechanism, in the using process, passing water can be automatically cleaned at regular intervals, water can be recycled, waste of water resources is reduced, meanwhile, the situation that the concentration of dust particles in water is too high can be avoided, and therefore the dust removal efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of sponge production technology, specifically a dustproof device for sponge processing. Background Technology

[0002] Sponges are porous materials with excellent water absorption, making them suitable for cleaning. Commonly used sponges are made from wood cellulose fibers or foamed plastic polymers. There are also natural sponges made from sponge animals. Most natural sponges are conveniently used for body cleaning or drawing. However, the foaming process used in sponge production, often found in rudimentary facilities in small and medium-sized enterprises, results in dust and impurities in the production environment, affecting the quality of the sponge.

[0003] A search revealed a Chinese utility model patent for a dustproof device for sponge processing (publication number: CN U). In use, the device is pushed above the equipment, and a fan is activated. The fan generates suction to draw dust through a dust collection hopper and dust removal pipe. The dust then enters the fan through a first duct, is transferred to a second duct, and finally passes through a third duct. The dust carried in the third duct is then introduced into water, where it is filtered. However, this device has several drawbacks: its height is not adjustable, making it inconvenient for use with equipment of different heights and resulting in poor applicability; secondly, the water cannot self-clean, and as filtration continues, the water gradually becomes saturated with dust particles, reducing its dust removal capacity and requiring frequent water changes, making it cumbersome to use. Utility Model Content

[0004] The purpose of this invention is to provide a dustproof device for sponge processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A dustproof device for sponge processing includes a base, an adjustment mechanism, a dust removal mechanism, a circulating filtration mechanism, and an anti-sedimentation mechanism. Locking casters are installed at the four corners of the lower surface of the base. An adjustment mechanism is connected to the base, comprising an adjustment column, a servo motor, a lead screw, a slider, and a U-shaped plate. An adjustment column is fixedly connected to the upper surface of the base, with a groove on one side. A servo motor is mounted on the upper surface of the adjustment column, and its output end passes through the upper surface of the adjustment column and is fixedly connected to a lead screw via a coupling. A matching slider is threaded onto the lead screw, and a U-shaped plate is fixedly connected to one end of the slider. A dust removal mechanism is connected to the base, comprising a support column, a water tank, a fan, a hose, a multi-port pipe, a dust collection hopper, an air supply pipe, and an air outlet pipe. The water tank is fixedly connected to the base via multiple support columns. A fan is mounted on one side of the adjustment column, and the fan outlet is fixedly connected to the air supply pipe. One end of the fan penetrates the upper surface of the water tank and extends to the bottom of the water tank. The inlet of the fan is fixedly connected to a flexible hose, and the other end of the flexible hose is fixedly connected to a multi-port pipe. The two ends of the multi-port pipe are fixedly connected to the two inner sides of the U-shaped plate, respectively. The lower surface of the multi-port pipe is fixedly connected to multiple evenly distributed dust collection hoppers. The upper surface of the water tank is fixedly connected to an air outlet pipe. The water tank is connected to a circulating filtration mechanism, which includes a cover, a filter screen, a sludge pump, a water suction pipe, a water delivery pipe, and a controller. The upper surface of the water tank is fixedly connected to the cover, and a matching filter screen is fixedly connected inside the cover. A sludge pump is installed on one side of the water tank. The inlet of the sludge pump is fixedly connected to a water suction pipe, and the other end of the water suction pipe penetrates the upper surface of the water tank and extends to the inner bottom of the water tank. The outlet of the sludge pump is fixedly connected to a water delivery pipe, and the other end of the water delivery pipe is fixedly connected to the side of the cover. A controller is installed on the front face of the water tank, and an anti-sedimentation mechanism is connected inside the water tank.

[0007] As a further embodiment of this utility model: the anti-sedimentation mechanism includes a motor, a rotating shaft and stirring rods. The motor is installed on the lower surface of the water tank. The output end of the motor passes through the lower surface of the water tank and is fixedly connected to the rotating shaft through a coupling. Multiple evenly distributed stirring rods are fixedly connected to the side of the rotating shaft.

[0008] As a further embodiment of this utility model: the front end of the water tank is fixedly connected to a drain pipe, and one end of the drain pipe is threaded with a matching cover.

[0009] As a further embodiment of this utility model, a push handle is fixedly connected to the upper surface of the base.

[0010] As a further embodiment of this utility model: a cavity is provided on the upper surface of the cover, and a matching sealing door is installed in the cavity.

[0011] As a further embodiment of this utility model: both sides of the adjusting column are fixedly connected to the upper surface of the base through ribs.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, through its dust removal mechanism, enables multiple dust collection buckets to collect dust during the processing of sponge processing equipment via a blower, hoses, and multi-port pipes. The dust is then introduced into water in a water tank through an air supply pipe, where the water filters out the dust and impurities. Furthermore, the height of the dust collection buckets can be adjusted by the set adjustment mechanism, making it convenient for use with equipment of different heights and providing good applicability.

[0014] 2. This utility model, through its designed circulating filtration mechanism, can periodically self-clean the water during use, enabling water recycling and reducing water waste. It also avoids excessively high concentrations of dust particles in the water, thereby improving dust removal efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a partial cross-sectional structural diagram of the present invention;

[0017] Figure 3 This is a schematic diagram of the internal structure of the water tank in this utility model.

[0018] In the diagram: 1. Base; 2. Locking caster wheel; 3. Push handle; 4. Support column; 5. Water tank; 6. Drain pipe; 7. Controller; 8. Sludge pump; 9. Water supply pipe; 10. Pumping pipe; 11. Cover; 12. Sealing door; 13. Adjusting column; 14. Fan; 15. Air supply pipe; 16. U-shaped plate; 17. Dust collection hopper; 18. Hose; 19. Multi-port pipe; 20. Motor; 21. Filter screen; 22. Rib; 23. Servo motor; 24. Lead screw; 25. Slider; 26. Stirring rod; 27. Rotating shaft; 28. Air outlet pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-3 In this embodiment of the utility model, a dustproof device for sponge processing includes a base 1, an adjustment mechanism, a dust removal mechanism, a circulation filtration mechanism, and an anti-sedimentation mechanism.

[0021] refer to Figure 1 , Figure 2 and Figure 3 As shown, locking casters 2 are installed at the four corners of the lower surface of the base 1. An adjustment mechanism is connected to the base 1, which includes an adjustment column 13, a servo motor 23, a lead screw 24, a slider 25, and a U-shaped plate 16. The adjustment column 13 is fixedly connected to the upper surface of the base 1. A groove is provided on one side of the adjustment column 13. The servo motor 23 is installed on the upper surface of the adjustment column 13. The output end of the servo motor 23 passes through the upper surface of the adjustment column 13 and is fixedly connected to the lead screw 24 through a coupling. A matching slider 25 is threaded onto the lead screw 24. One end of the slider 25 is fixedly connected to the U-shaped plate 16. A dust removal mechanism is connected to the base 1, which includes a support column 4 and a water tank. 5. Fan 14, hose 18, multi-port pipe 19, dust collection hopper 17, air supply pipe 15 and air outlet pipe 28. The base 1 is fixedly connected to the water tank 5 by multiple support columns 4. The fan 14 is installed on one side of the adjusting column 13. The outlet of the fan 14 is fixedly connected to the air supply pipe 15. The other end of the air supply pipe 15 passes through the upper surface of the water tank 5 and extends to the bottom of the water tank 5. The inlet of the fan 14 is fixedly connected to the hose 18. The other end of the hose 18 is fixedly connected to the multi-port pipe 19. The two ends of the multi-port pipe 19 are fixedly connected to the two inner sides of the U-shaped plate 16 respectively. The lower surface of the multi-port pipe 19 is fixedly connected to multiple evenly distributed dust collection hoppers 17. The upper surface of the water tank 5 is fixedly connected to the air outlet pipe 28.

[0022] It should be noted that during use, the rotation of the servo motor 23 drives the rotation of the lead screw 24, which in turn causes the slider 25 to slide vertically within the groove. The movement of the slider 25 causes the movement of the U-shaped plate 16, which in turn causes the movement of the multi-port pipe 19, allowing the height of the dust collection bucket 17 to be adjusted accordingly. This facilitates the use of equipment of different heights and provides good applicability. After adjustment, the device is moved above the sponge processing equipment by locking the casters 2. The fan 14 then uses the hoses 18 and the multi-port pipe 19 to cause the multiple dust collection buckets 17 to collect dust. The dust is then introduced into the water tank 5 through the air supply pipe 15, where the water filters out the dust and impurities. Finally, the gas is discharged through the air outlet pipe 28.

[0023] refer to Figure 1 , Figure 2 and Figure 3As shown, a circulating filtration mechanism is connected to the water tank 5. The circulating filtration mechanism includes a cover 11, a filter screen 21, a sludge pump 8, a water pumping pipe 10, a water supply pipe 9, and a controller 7. The cover 11 is fixedly connected to the upper surface of the water tank 5. A matching filter screen 21 is fixedly connected inside the cover 11. The sludge pump 8 is installed on one side of the water tank 5. The inlet of the sludge pump 8 is fixedly connected to the water pumping pipe 10. The other end of the water pumping pipe 10 passes through the upper surface of the water tank 5 and extends to the inner bottom of the water tank 5. The outlet of the sludge pump 8 is fixedly connected to the water supply pipe 9. The other end of the water supply pipe 9 is fixedly connected to the side of the cover 11. The controller 7 is installed on the front end of the water tank 5.

[0024] It should be noted that during use, the sludge pump 8 is periodically turned on and off by the controller 7. The sludge pump 8 pumps the dust-laden sewage into the enclosure 11 through the water pumping pipe 10 and the water delivery pipe 9. The water is filtered and purified by the filter screen 21 to remove impurities. The purified water then flows back into the water tank 5 from the bottom of the enclosure 11. This allows for periodic self-cleaning of the water, enabling water recycling, reducing water waste, and preventing excessively high concentrations of dust particles in the water, thereby improving dust removal efficiency.

[0025] refer to Figure 3 As shown, the water tank 5 is connected to an anti-sedimentation mechanism, which includes a motor 20, a rotating shaft 27 and stirring rods 26. The motor 20 is installed on the lower surface of the water tank 5. The output end of the motor 20 passes through the lower surface of the water tank 5 and is fixedly connected to the rotating shaft 27 through a coupling. Multiple evenly distributed stirring rods 26 are fixedly connected to the side of the rotating shaft 27.

[0026] It should be noted that during the water self-cleaning process, the controller 7 simultaneously turns on the motor 20. The rotation of the motor 20 drives the rotation of the shaft 27. The rotation of the shaft 27 causes the stirring rod 26 to stir the water, preventing dust particles from settling at the bottom of the water tank 5. By maintaining the fluidity of the water, the sludge pump 8 can pump more smoothly.

[0027] refer to Figure 1 As shown, the front end of the water tank 5 is fixedly connected to a drain pipe 6, and one end of the drain pipe 6 is threaded with a matching cover. The drain pipe 6 and the cover facilitate the drainage of water from the water tank 5.

[0028] refer to Figure 1 As shown, a push handle 3 is fixedly connected to the upper surface of the base 1, which facilitates the movement of the entire device.

[0029] refer to Figure 1As shown, a cavity is provided on the upper surface of the cover 11, and a matching sealing door 12 is installed in the cavity. The cavity and the sealing door 12 facilitate the cleaning of the filter screen 21 inside the cover 11.

[0030] refer to Figure 2 As shown, both sides of the adjusting column 13 are fixedly connected to the upper surface of the base 1 by ribs 22. The ribs 22 make the structure of the adjusting column 13 more stable.

[0031] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dustproof device for sponge processing, characterized in that, include: The base (1) has locking casters (2) installed at the four corners of its lower surface; An adjustment mechanism is connected to the base (1). The adjustment mechanism includes an adjustment column (13), a servo motor (23), a lead screw (24), a slider (25), and a U-shaped plate (16). The upper surface of the base (1) is fixedly connected to the adjustment column (13). A sliding groove is provided on one side of the adjustment column (13). The upper surface of the adjustment column (13) is equipped with a servo motor (23). The output end of the servo motor (23) passes through the upper surface of the adjustment column (13) and is fixedly connected to the lead screw (24) through a coupling. A matching slider (25) is threaded on the lead screw (24). One end of the slider (25) is fixedly connected to the U-shaped plate (16). The dust removal mechanism is connected to the base (1). The dust removal mechanism includes a support column (4), a water tank (5), a fan (14), a hose (18), a multi-port pipe (19), a dust collection hopper (17), an air supply pipe (15), and an air outlet pipe (28). The base (1) is fixedly connected to the water tank (5) through multiple support columns (4). The fan (14) is installed on one side of the adjusting column (13). The outlet of the fan (14) is fixedly connected to the air supply pipe (15). (15) The other end of the hose passes through the upper surface of the water tank (5) and extends to the bottom of the water tank (5). The inlet of the blower (14) is fixedly connected to a hose (18). The other end of the hose (18) is fixedly connected to a multi-port pipe (19). The two ends of the multi-port pipe (19) are fixedly connected to the two inner sides of the U-shaped plate (16). The lower surface of the multi-port pipe (19) is fixedly connected to multiple evenly distributed dust collection hoppers (17). The upper surface of the water tank (5) is fixedly connected to an air outlet pipe (28). A circulating filtration mechanism is connected to the water tank (5). The circulating filtration mechanism includes a cover (11), a filter screen (21), a sludge pump (8), a water pumping pipe (10), a water supply pipe (9), and a controller (7). The upper surface of the water tank (5) is fixedly connected to the cover (11). A matching filter screen (21) is fixedly connected inside the cover (11). A sludge pump (8) is installed on one side of the water tank (5). The inlet of the sludge pump (8) is fixedly connected to the water pumping pipe (10). The other end of the water pumping pipe (10) passes through the upper surface of the water tank (5) and extends to the bottom of the water tank (5). The outlet of the sludge pump (8) is fixedly connected to the water supply pipe (9). The other end of the water supply pipe (9) is fixedly connected to the side of the cover (11). A controller (7) is installed on the front end of the water tank (5). An anti-sedimentation mechanism is connected inside the water tank (5).

2. The dustproof device for sponge processing according to claim 1, characterized in that, The anti-sedimentation mechanism includes a motor (20), a rotating shaft (27), and stirring rods (26). The motor (20) is installed on the lower surface of the water tank (5). The output end of the motor (20) passes through the lower surface of the water tank (5) and is fixedly connected to the rotating shaft (27) through a coupling. Multiple evenly distributed stirring rods (26) are fixedly connected to the side of the rotating shaft (27).

3. The dustproof device for sponge processing according to claim 1, characterized in that, The front end of the water tank (5) is fixedly connected to a drain pipe (6), and one end of the drain pipe (6) is threaded with a matching cover.

4. The dustproof device for sponge processing according to claim 1, characterized in that, A push handle (3) is fixedly connected to the upper surface of the base (1).

5. A dustproof device for sponge processing according to claim 1, characterized in that, The upper surface of the cover (11) is provided with a cavity, and a matching sealing door (12) is installed in the cavity.

6. A dustproof device for sponge processing according to claim 1, characterized in that, Both sides of the adjusting column (13) are fixedly connected to the upper surface of the base (1) by ribs (22).

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