Intelligent laser cleaning workstation

Abstract

The utility model provides an intelligent laser cleaning work station which comprises a machine frame, a rotary working table is rotationally installed on the machine frame, a movable auxiliary device is further installed on the top of the machine frame, and the movable auxiliary device can move above the rotary working table. The laser cleaning machine is provided with a cleaning gun, the laser cleaning machine is installed on the machine frame, and the cleaning gun is detachably installed on the movable auxiliary device; and the industrial personal computer is installed on the rack and electrically connected with the laser cleaning machine, and the problem that when a part is manually held by hand to be cleaned, shaking is likely to happen, and then large lines appear on the part is solved.

Description

Technical Field

[0001] This utility model relates to the field of laser cleaning equipment technology, and in particular to an intelligent laser cleaning workstation. Background Technology

[0002] After prolonged use, the components on the track are prone to rust. Therefore, it is necessary to regularly replace the rusted components for laser cleaning before reinstalling them on the track. Currently, most methods involve manually holding a cleaning gun to apply the laser to the workpiece. However, manual cleaning of parts is prone to shaking, which can cause large lines on the parts and pose a safety hazard to the track.

[0003] Therefore, it is necessary to provide an intelligent laser cleaning workstation to overcome the above-mentioned shortcomings. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent laser cleaning workstation that solves the problem of easy shaking when manually cleaning parts, which leads to large lines appearing on the parts.

[0005] To achieve the above objectives, the technical solution proposed by this utility model is as follows: an intelligent laser cleaning workstation, comprising:

[0006] A frame on which a rotary worktable is rotatably mounted, and a movable auxiliary device is mounted on the top of the frame, the movable auxiliary device being able to move above the rotary worktable;

[0007] A laser cleaning machine, wherein the laser cleaning machine has a cleaning gun, the laser cleaning machine is mounted on a frame, and the cleaning gun is detachably mounted on a movable auxiliary device;

[0008] An industrial control computer is mounted on a frame and electrically connected to the laser cleaning machine.

[0009] Preferably, the movable auxiliary device includes a forward and backward motion cylinder mounted on the top of the frame, a left and right motion cylinder mounted on the forward and backward motion cylinder, a lifting motion cylinder mounted on the left and right motion cylinder, and a multi-angle movable mounting head mounted on the lifting motion cylinder. The cleaning gun is detachably mounted on the mounting head.

[0010] Preferably, a lighting fixture is also installed on the top of the frame.

[0011] Preferably, the rack is provided with a first drawer.

[0012] Preferably, the frame is equipped with a dust treatment device, which includes an exhaust fan and a centrifugal fan. The exhaust fan is installed on one side of the rotating worktable. An absorption chamber is provided on the frame. The centrifugal fan is located inside the absorption chamber of the frame. A pipe is connected to the exhaust fan and extends into the absorption chamber.

[0013] Preferably, the dust treatment device further includes a filter element, which is detachably installed in the absorption chamber and connected to the air inlet of the centrifugal fan.

[0014] Preferably, an air nozzle is also installed in the absorption chamber of the frame, and the air nozzle is distributed close to the filter element.

[0015] Preferably, the absorption chamber of the frame is provided with a dust particle recovery hopper, which is located below the filter element, and the bottom of the dust particle recovery hopper is provided with a discharge port, and a second drawer is provided below the discharge port of the dust particle recovery hopper.

[0016] Preferably, the frame is provided with a waste residue recycling hopper located below the rotary worktable, the bottom of the waste residue recycling hopper is provided with a discharge port, and a third drawer is provided below the discharge port of the waste residue recycling hopper.

[0017] Compared with existing technologies, the advantages are that the parts to be cleaned are placed on a rotating worktable, and the cleaning gun can be moved freely along the X, Y, and Z axes through a movable auxiliary device, or only the cleaning gun can be rotated to achieve 360-degree cleaning of the parts without dead angles. The rotating worktable can also rotate the parts, which solves the problem of easy shaking when cleaning parts manually by hand, thus preventing large lines from appearing on the parts.

[0018] Other features and advantages of this invention will be set forth in the following description, and in part will be apparent from the description, or may be learned by practice of the invention. The features and advantages of this invention may be realized and obtained by means of the elements and combinations specifically pointed out in the appended claims. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A perspective view of the intelligent laser cleaning workstation provided by this utility model;

[0021] Figure 2 for Figure 1 The top view of the intelligent laser cleaning workstation shown is after the top cover has been removed.

[0022] Figure 3 for Figure 1 The diagram shows a partial structural schematic of the intelligent laser cleaning workstation.

[0023] Figure 4 for Figure 1 The diagram shows a partial structural schematic of the intelligent laser cleaning workstation from another perspective.

[0024] Reference numerals: 1. Frame; 2. Rotary worktable; 3. Movable auxiliary device; 31. Forward and backward movement cylinder; 32. Left and right movement cylinder; 33. Lifting movement cylinder; 34. Mounting head; 4. Laser cleaning machine; 41. Cleaning gun; 5. Industrial control computer; 6. Lighting lamp; 7. First drawer; 8. Dust treatment device; 81. Exhaust fan; 82. Centrifugal fan; 83. Filter element; 9. Absorption chamber; 10. Air nozzle; 11. Dust particle recovery hopper; 12. Second drawer; 13. Waste residue recovery hopper; 14. Third drawer. Detailed Implementation

[0025] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described in this specification are merely for explaining the present utility model and are not intended to limit the present utility model.

[0026] It should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] It should also be noted that, unless otherwise explicitly specified and limited, terms such as "installation," "connection," "joining," "fixing," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0028] Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include one or more of that feature. Additionally, "multiple" or "several" means two or more, unless otherwise explicitly specified.

[0029] Please see Figures 1 to 4 This utility model proposes an intelligent laser cleaning workstation, comprising:

[0030] A frame 1, on which a rotary worktable 2 is rotatably mounted, and a movable auxiliary device 3 is also mounted on the top of the frame 1, which can move above the rotary worktable 2;

[0031] Laser cleaning machine 4, which has a cleaning gun 41, is mounted on a frame 1, and the cleaning gun 41 is detachably mounted on a movable auxiliary device 3;

[0032] An industrial control computer 5 is mounted on the frame 1 and electrically connected to the laser cleaning machine 4. It should be noted that, in this embodiment, the rotary worktable 2 can be mounted on the frame 1 via a rotary cylinder.

[0033] Thus, after turning on the workstation power, the cleaning gun 41 is detachably installed (for example, by fixing the cleaning gun 41 with clips) on the movable auxiliary device 3, and the laser cleaning parameters are set on the industrial control computer 5 according to actual needs.

[0034] The parts to be cleaned are placed on the rotary table 2. The cleaning gun 41 can be moved freely along the X, Y and Z axes by the movable auxiliary device 3, or only the cleaning gun 41 can be rotated to achieve 360-degree cleaning of the parts without dead angles. The parts can also be rotated by the rotary table 2, which solves the problem of easy shaking when manually cleaning parts by hand, which leads to large lines on the parts.

[0035] In a preferred embodiment, the movable auxiliary device 3 includes a forward and backward motion cylinder 31 mounted on the top of the frame 1, a left and right motion cylinder 32 mounted on the forward and backward motion cylinder 31, a lifting motion cylinder 33 mounted on the left and right motion cylinder 32, and a multi-angle movable mounting head 34 mounted on the lifting motion cylinder 33. The cleaning gun 41 is detachably mounted on the mounting head 34.

[0036] Thus, the forward and backward movement cylinder 31 of the movable auxiliary device 3 can drive the cleaning gun 41 to move forward and backward along the X-axis, the left and right movement cylinder 32 can drive the cleaning gun 41 to move left and right along the X-axis, the lifting movement cylinder can drive the cleaning gun 41 to move up and down along the Y-axis, and the cleaning gun 41 on the mounting head 34 can move freely at multiple angles along the Z-axis.

[0037] In a preferred embodiment, a lighting lamp 6 is also installed on the top of the frame 1. The light from the lighting lamp 6 shines on the rotating worktable 2, making it convenient to observe the cleaning situation of the cleaning gun 41 on the rotating worktable 2.

[0038] In a preferred embodiment, the frame 1 is provided with a first drawer 7; when the cleaning gun 41 is not in use, it is placed in the first drawer 7.

[0039] In a preferred embodiment, a dust treatment device 8 is provided on the frame 1. The dust treatment device 8 includes an exhaust fan 81 and a centrifugal fan 82. The exhaust fan 81 is installed on one side of the rotary table 2. An absorption chamber 9 is provided on the frame 1. The centrifugal fan 82 is located inside the absorption chamber 9 of the frame 1. A pipe is connected to the exhaust fan 81, and the pipe on the exhaust fan 81 extends into the absorption chamber 9. It should be noted that in this embodiment, the absorption chamber 9 is separated from other areas of the frame 1 by a partition, and only the pipe on the exhaust fan 81 extends into the absorption chamber 9.

[0040] In this way, the centrifugal fan 82 starts to generate negative pressure airflow, and the exhaust fan 81 also generates negative pressure airflow when it starts. Under the action of the exhaust fan 81 and the centrifugal fan 82, the smoke and dust generated during the cleaning process are absorbed into the pipeline and sent to the absorption chamber 9, and then discharged by the centrifugal fan 82. In this way, the smoke and dust generated during the cleaning process can be sucked away.

[0041] In a preferred embodiment, the dust treatment device 8 further includes a filter element 83, which is detachably installed in the absorption chamber 9 and connected to the air inlet of the centrifugal fan 82.

[0042] Thus, after the centrifugal fan 82 and exhaust fan 81 are started, the fumes generated during the cleaning process are absorbed into the pipeline and sent to the absorption chamber 9. After being filtered by the filter element 83, they are discharged through the outlet of the centrifugal fan 82. This can remove the fumes generated during the cleaning process and also filter the fumes through the filter element 83, achieving the effect of pollution-free emission.

[0043] In a preferred embodiment, an air nozzle 10 is also installed in the absorption chamber 9 of the frame 1. The air nozzle 10 is distributed close to the filter element 83 and is connected to an external air pipe.

[0044] After the centrifugal fan 82 and the exhaust fan 81 stop working, air can be blown into the filter element 83 through the air nozzle 10 to clean the residual dust particles on the filter element 83, eliminating the need for manual cleaning.

[0045] In a preferred embodiment, a dust particle recovery hopper 11 is provided in the absorption chamber 9 of the frame 1. The dust particle recovery hopper 11 is located below the filter element 83, and a discharge port is provided at the bottom of the dust particle recovery hopper 11. A second drawer 12 is also provided below the discharge port of the dust particle recovery hopper 11.

[0046] After the centrifugal fan 82 and the exhaust fan 81 stop working, the second drawer 12 can be pulled out to clean the dust particles deposited in the second drawer 12 inside the absorption chamber 9.

[0047] In a preferred embodiment, the frame 1 is provided with a waste residue recycling hopper 13 located below the rotary worktable 2. The bottom of the waste residue recycling hopper 13 is provided with a discharge port, and a third drawer 14 is also provided below the discharge port of the waste residue recycling hopper 13.

[0048] During cleaning, the waste residue from the rotating worktable 2 falls into the third drawer 14. After the centrifugal fan 82 and the exhaust fan 81 stop working, the third drawer 14 can be pulled out to clean the waste residue deposited in the third drawer 14.

[0049] The workstation is easy to operate. Laser parameters are set and adjusted by clicking the touchscreen on the industrial control computer 5. The industrial control computer 5 is equipped with a laser emission indicator light and voice broadcast to ensure the safety of the processing. The entire workstation is constructed of fire-resistant materials to eliminate the risk of fire during the cleaning process. It should be noted that the operating software of the industrial control computer 5 provides comprehensive management of the equipment, including: equipment ledger management, electronic data management, equipment fault repair management, equipment dynamic management, equipment inspection management, and equipment report management.

[0050] The industrial computer 5 can also connect to external mobile terminals (such as laptops) to achieve data interaction. It can realize centralized storage and unified sharing of shared data, provide equipment information query and auxiliary decision-making services for users at all levels, and has various report export and printing functions.

[0051] This invention is not limited to the description in the specification and embodiments. Therefore, other advantages and modifications can be readily realized by those skilled in the art. Thus, without departing from the spirit and scope of the general concept as defined by the claims and their equivalents, this invention is not limited to the specific details, representative devices and illustrated examples shown and described herein.

Claims

1. An intelligent laser cleaning workstation, characterized in that, include: A frame (1) is provided, on which a rotating worktable (2) is rotatably mounted. A movable auxiliary device (3) is also mounted on the top of the frame (1), which is capable of moving above the rotating worktable (2). A laser cleaning machine (4) having a cleaning gun (41) is mounted on a frame (1), and the cleaning gun (41) is detachably mounted on a movable auxiliary device (3). An industrial computer (5) is mounted on a frame (1) and electrically connected to the laser cleaning machine (4).

2. The intelligent laser cleaning workstation as described in claim 1, characterized in that, The movable auxiliary device (3) includes a forward and backward motion cylinder (31) installed on the top of the frame (1), a left and right motion cylinder (32) is installed on the forward and backward motion cylinder (31), a lifting motion cylinder (33) is installed on the left and right motion cylinder (32), a multi-angle motion mounting head (34) is installed on the lifting motion cylinder (33), and the cleaning gun (41) is detachably mounted on the mounting head (34).

3. The intelligent laser cleaning workstation as described in claim 1, characterized in that, A lighting lamp (6) is also installed on the top of the frame (1).

4. The intelligent laser cleaning workstation as described in claim 1, characterized in that, The frame (1) is provided with a first drawer (7).

5. The intelligent laser cleaning workstation as described in claim 1, characterized in that, A dust treatment device (8) is provided on the frame (1). The dust treatment device (8) includes an exhaust fan (81) and a centrifugal fan (82). The exhaust fan (81) is installed on one side of the rotary table (2). An absorption chamber (9) is provided on the frame (1). The centrifugal fan (82) is located in the absorption chamber (9) of the frame (1). Inside, the exhaust fan (81) is connected to a pipe, and the pipe on the exhaust fan (81) extends into the absorption chamber (9).

6. The intelligent laser cleaning workstation as described in claim 5, characterized in that, The dust treatment device (8) also includes a filter element (83), which is detachably installed in the absorption chamber (9) and connected to the air inlet of the centrifugal fan (82).

7. The intelligent laser cleaning workstation as described in claim 6, characterized in that, An air nozzle (10) is also installed in the absorption chamber (9) of the frame (1), and the air nozzle (10) is distributed close to the filter element (83).

8. The intelligent laser cleaning workstation as described in claim 6, characterized in that, The absorption chamber (9) of the frame (1) is equipped with a dust particle recovery hopper (11), which is located below the filter element (83). The bottom of the dust particle recovery hopper (11) is provided with a discharge port, and a second drawer (12) is also provided below the discharge port of the dust particle recovery hopper (11).

9. The intelligent laser cleaning workstation as described in claim 1, characterized in that, The frame (1) is provided with a waste residue recycling hopper (13) located below the rotating worktable (2). The bottom of the waste residue recycling hopper (13) is provided with a discharge port, and a third drawer (14) is also provided below the discharge port of the waste residue recycling hopper (13).

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