On-line lamp holder cleaning device for high-byproduct synthetic furnace
By designing a cleaning device that uses a spray nozzle and a telescopic rod to drive the cleaning brush roller, the problem of inconvenient drainage of the lamp head in the high-byproduct synthesis furnace was solved, achieving efficient drainage and waste collection, and improving the working stability of the lamp head.
Patent Information
- Application Number
- CN202422990269.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In high-byproduct synthesis furnaces, the drainage of salt crystals from the lamp heads is inconvenient or blocked after cleaning, leading to water accumulation and affecting the normal operation of the lamp heads.
An online cleaning device for the lamp head of a high-by-product synthesis furnace was designed. It uses a nozzle to spray water to clean salt crystals, and a telescopic rod drives a cleaning brush roller to clean the drain outlet. Combined with a magnetic adsorption collection box to collect waste residue, it ensures smooth drainage.
It improves drainage and waste collection capabilities, reduces the risk of drain blockage, and enhances the reliability and convenience of the lamp holder.
Smart Images

Figure CN223531033U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of synthesis furnace lamp head cleaning technology, specifically an online lamp head cleaning device for a high-by-product synthesis furnace. Background Technology
[0002] A high-byproduct synthesis furnace, also known as a synthesis furnace, is a chemical synthesis or incineration device made with graphite as the base material. It is mainly used to directly burn chlorine and hydrogen to produce hydrogen chloride gas. A high-byproduct synthesis furnace is a synthesis furnace that produces byproducts on this basis. During the operation of the synthesis furnace, because hydrogen contains alkaline water, hydrogen and chlorine easily form salt crystals after combustion at the lamp head. These crystals are easily left at the lamp head, which can directly affect the usability and lifespan of the subsequent lamp heads.
[0003] Based on the above adjustments, in order to facilitate the cleaning of these salt crystals, since most salt products are soluble in water, water is generally used to clean the salt crystals. However, it is inconvenient to disassemble and clean the lamp head. Therefore, an online lamp head cleaning device is used to complete the cleaning work with a nozzle. After cleaning with water, it is necessary to drain the water. Therefore, if drainage is inconvenient or blocked, water accumulation is likely to occur, which can directly affect the normal operation of the lamp head. Utility Model Content
[0004] The purpose of this invention is to provide an online cleaning device for lamp heads in a high-by-product synthesis furnace, in order to solve the problem mentioned in the background art that after cleaning with water, drainage is required. Therefore, if drainage is inconvenient or blocked, water accumulation is likely to occur, which can directly affect the normal operation of subsequent lamp heads.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an online cleaning device for lamp holders of a high-by-product synthesis furnace, comprising a lamp holder, an outer lamp, and an inner lamp, with a cleaning chamber formed between the outer lamp and the inner lamp. Water inlet pipes are installed on both sides of the lamp holder, and nozzles are connected to the ends of the water inlet pipes. A second drain outlet is provided on the side of one nozzle near the bottom of the lamp holder, and a first drain outlet is provided on the side of the other nozzle near the bottom of the lamp holder. A first telescopic rod is installed on the left side of the lamp holder near the bottom, and a first connecting plate is connected to one side of the first telescopic rod. A first cleaning brush roller is installed on one side of the first connecting plate near the bottom. An mounting plate is fixed on the side of the lamp holder below the first cleaning brush roller, and a collection box is connected to the top of the mounting plate.
[0006] Preferably, a telescopic connection is formed between the first telescopic rod and the first connecting plate, and the side of the second drain outlet is in communication with the interior of the cleaning chamber.
[0007] Preferably, the side of the first drain outlet is connected to the interior of the cleaning chamber, and the lateral position of the first cleaning brush roller is flush with the second drain outlet.
[0008] Preferably, the nozzles are symmetrically distributed about the central axis of the cleaning chamber, and a valve is installed inside the water inlet pipe.
[0009] Preferably, the mounting plate has a groove inside, a slider is fixed at the bottom of the collection box, a second adsorption block is fixed at the back end of the inner wall of the groove, and a first adsorption block is installed at the back end of the slider.
[0010] Preferably, the first adsorption block and the second adsorption block form a magnetic adsorption connection, and the slider is embedded in the groove to form a sliding connection.
[0011] Preferably, a fixing block is installed at the bottom right side of the lamp holder, a second telescopic rod is connected to one side of the fixing block, a second connecting plate is connected to one side of the second telescopic rod, and a second cleaning brush roller is installed near the top of one side of the second connecting plate.
[0012] Preferably, a first connecting plate is installed on the side of the second connecting plate near the middle, a second connecting plate is installed on the right side of the lamp holder, a guide rail is installed on the upper and lower parts of the inner wall of the second connecting plate, and a guide block is installed on the upper and lower parts of one side of the first connecting plate, and the guide block and the guide rail form a sliding connection.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the online lamp head cleaning device of this high-by-product synthesis furnace not only improves the drainage cleaning capacity, but also improves the waste residue collection capacity and convenience of the online lamp head cleaning device.
[0014] (1) By installing the water inlet pipe in two positions inside the lamp holder, the water inlet pipe is used for water intake and then water is sprayed out at the nozzle. Based on the two sets of designs, the salt crystals in the cleaning chamber can be thoroughly cleaned. Then the water source is discharged from the second drain outlet and the first drain outlet respectively. After the first telescopic rod is working, the first connecting plate can be pushed to move left and right, so that the first cleaning brush roller can be inserted into the interior of the second drain outlet to clean the second drain outlet. After the cleaning is finished, the first cleaning brush roller is moved out. Similarly, the second telescopic rod can be started to drive the second connecting plate to move, so that the second cleaning brush roller can be used to clean the first drain outlet. This reduces the phenomenon of blockage in the first and second drain outlets and improves the drainage and cleaning capacity.
[0015] (2) By installing the mounting plate on the side of the lamp holder and opening a groove in the mounting plate, the slider moves along the groove when assembling the collection box until the first adsorption block at the back end of the slider contacts the second adsorption block to form an adsorption positioning. Therefore, the collection box can finally be located below the first cleaning brush roller, reducing the phenomenon of residue falling after the first cleaning brush roller cleans. Thus, the overall waste residue collection capacity is improved in the working process.
[0016] (3) When the second cleaning brush roller is cleaning, the second connecting plate and the lamp holder are equipped with a first connecting plate and a second connecting plate. The inner wall of the second connecting plate is equipped with a guide rail, and the upper and lower positions of the side of the first connecting plate are equipped with guide blocks. By using the guide blocks and the guide rail to form a sliding connection, the first connecting plate and the second connecting plate can be used to block the position of the second telescopic rod when the second cleaning brush roller is moved and adjusted, which improves the convenience of the adjustment process. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0018] Figure 2 This is a front view cross-sectional structural diagram of the second drainage outlet of this utility model;
[0019] Figure 3 This is a side view of the collection box structure of this utility model;
[0020] Figure 4 This is a front view cross-sectional structural diagram of the first drainage outlet of this utility model;
[0021] Figure 5 This is a front view cross-sectional structural diagram of the first connecting plate of this utility model.
[0022] In the diagram: 1. Lamp holder; 2. First drain outlet; 3. External lamp; 4. Internal lamp; 5. Cleaning chamber; 6. Second drain outlet; 7. Nozzle; 8. Water inlet pipe; 9. First cleaning brush roller; 10. First telescopic rod; 11. First connecting plate; 12. Collection box; 13. Mounting plate; 14. Slider; 15. Slide groove; 16. First adsorption block; 17. Second adsorption block; 18. Second cleaning brush roller; 19. Second connecting plate; 20. First connecting plate; 21. Second telescopic rod; 22. Second connecting plate; 23. Fixing block; 24. Guide block; 25. Guide rail. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 This utility model provides an embodiment of an online cleaning device for lamp holders in a high-by-product synthesis furnace, comprising a lamp holder 1, an outer lamp 3, and an inner lamp 4. A cleaning chamber 5 is formed between the outer lamp 3 and the inner lamp 4. Water inlet pipes 8 are installed on both sides of the lamp holder 1, and nozzles 7 are connected to the tail ends of the water inlet pipes 8. A second drain outlet 6 is provided on the side of one nozzle 7 near the bottom of the lamp holder 1, and a first drain outlet 2 is provided on the side of the other nozzle 7 near the bottom of the lamp holder 1. A first telescopic rod 10 is installed on the left side of the lamp holder 1 near the bottom, and a first connecting plate 11 is connected to one side of the first telescopic rod 10. A first cleaning brush roller 9 is installed on one side of the first connecting plate 11 near the bottom. An mounting plate 13 is fixed on the side of the lamp holder 1 below the first cleaning brush roller 9, and a collection box 12 is connected to the top of the mounting plate 13.
[0025] A telescopic connection is formed between the first telescopic rod 10 and the first connecting plate 11, and the side of the second drain outlet 6 is connected to the interior of the cleaning chamber 5.
[0026] The side of the first drain outlet 2 is connected to the interior of the cleaning chamber 5, and the lateral position of the first cleaning brush roller 9 is flush with the second drain outlet 6.
[0027] The nozzles 7 are symmetrically distributed about the central axis of the cleaning chamber 5, and valves are installed inside the water inlet pipe 8.
[0028] The mounting plate 13 has a groove 15 inside, a slider 14 is fixed at the bottom of the collection box 12, a second adsorption block 17 is fixed at the back end of the inner wall of the groove 15, and a first adsorption block 16 is installed at the back end of the slider 14.
[0029] A magnetic adsorption connection is formed between the first adsorption block 16 and the second adsorption block 17, and the slider 14 is embedded in the inside of the groove 15 to form a sliding connection.
[0030] A fixing block 23 is installed at the bottom right side of the lamp holder 1. A second telescopic rod 21 is connected to one side of the fixing block 23. A second connecting plate 19 is connected to one side of the second telescopic rod 21. A second cleaning brush roller 18 is installed near the top of one side of the second connecting plate 19.
[0031] The first connecting plate 20 is installed on the side of the second connecting plate 19 near the middle position, the second connecting plate 22 is installed on the right side of the lamp holder 1, the guide rail 25 is installed on the upper and lower positions of the inner wall of the second connecting plate 22, and the guide block 24 is installed on the upper and lower positions of one side of the first connecting plate 20. The guide block 24 and the guide rail 25 form a sliding connection.
[0032] Furthermore, a magnetic connection is formed between the first adsorption block 16 and the second adsorption block 17 to achieve the purpose of positioning the collection box 12;
[0033] Furthermore, the transverse axis position of the first cleaning brush roller 9 is aligned with the transverse axis position of the second drain outlet 6. Similarly, the first drain outlet 2 is aligned with the second cleaning brush roller 18.
[0034] Furthermore, the outer surfaces of the first cleaning brush roller 9 and the second cleaning brush roller 18 are evenly distributed with bristles, thereby achieving the purpose of cleaning the first drain outlet 2 and the second drain outlet 6.
[0035] Working principle: First, install the outer light 3 and inner light 4 in the lamp holder 1. At this time, a cleaning chamber 5 is formed between the outer light 3 and the inner light 4. When the outer light 3 and the inner light 4 are working, salt crystals are formed on the inner wall of the cleaning chamber 5. Then, connect the water source to the water inlet pipe 8. After starting the valve, the water source is sprayed out at the nozzle 7. The two nozzles 7 are used to clean the salt crystals in the cleaning chamber 5. After that, the water source can be discharged from the first drain outlet 2 and the second drain outlet 6 respectively. Start the first telescopic rod 10 to push the first connecting plate 11 to move left and right, so that the first cleaning brush roller 9 can be inserted into the second drain outlet 6 to clean it. After that, the first cleaning brush roller 9 is removed. Similarly, start the second telescopic rod 21 to drive the second connecting plate 19 to move, so that the second cleaning brush roller 18 can clean the first drain outlet 2. This ensures that the first drain outlet 2 and the second drain outlet 6 drain normally.
[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. An online cleaning device for lamp holders in a high-by-product synthesis furnace, comprising a lamp holder (1), an outer lamp (3), and an inner lamp (4), characterized in that: A cleaning chamber (5) is formed between the outer lamp (3) and the inner lamp (4). Water inlet pipes (8) are installed on both sides of the lamp holder (1). A nozzle (7) is connected to the end of the water inlet pipe (8). A second drain outlet (6) is opened on the side of one nozzle (7) near the bottom of the lamp holder (1). A first drain outlet (2) is opened on the side of the other nozzle (7) near the bottom of the lamp holder (1). A first telescopic rod (10) is installed on the left side of the lamp holder (1) near the bottom. A first connecting plate (11) is connected to one side of the first telescopic rod (10). A first cleaning brush roller (9) is installed on the side of the first connecting plate (11) near the bottom. An installation plate (13) is fixed on the side of the lamp holder (1) below the first cleaning brush roller (9). A collection box (12) is connected to the top of the installation plate (13).
2. The online lamp holder cleaning device for a high-by-product synthesis furnace according to claim 1, characterized in that: The first telescopic rod (10) and the first connecting plate (11) form a telescopic connection, and the side of the second drain outlet (6) is connected to the interior of the cleaning chamber (5).
3. The online lamp holder cleaning device for a high-by-product synthesis furnace according to claim 1, characterized in that: The side of the first drain outlet (2) is connected to the interior of the cleaning chamber (5), and the lateral position of the first cleaning brush roller (9) is flush with the second drain outlet (6).
4. The online lamp holder cleaning device for a high-by-product synthesis furnace according to claim 1, characterized in that: The nozzles (7) are symmetrically distributed about the central axis of the cleaning chamber (5), and the inlet pipe (8) is equipped with a valve.
5. The online lamp holder cleaning device for a high-by-product synthesis furnace according to claim 1, characterized in that: The mounting plate (13) has a groove (15) inside, the bottom of the collection box (12) is fixed with a slider (14), a second adsorption block (17) is fixed at the back end of the inner wall of the groove (15), and a first adsorption block (16) is installed at the back end of the slider (14).
6. The online lamp holder cleaning device for a high-by-product synthesis furnace according to claim 5, characterized in that: The first adsorption block (16) and the second adsorption block (17) form a magnetic adsorption connection, and the slider (14) is embedded in the groove (15) to form a sliding connection.
7. The online lamp holder cleaning device for a high-by-product synthesis furnace according to claim 1, characterized in that: A fixing block (23) is installed at the bottom right side of the lamp holder (1). A second telescopic rod (21) is connected to one side of the fixing block (23). A second connecting plate (19) is connected to one side of the second telescopic rod (21). A second cleaning brush roller (18) is installed near the top of one side of the second connecting plate (19).
8. The online lamp holder cleaning device for a high-by-product synthesis furnace according to claim 7, characterized in that: A first socket plate (20) is installed on the side of the second connecting plate (19) near the middle position. A second socket plate (22) is installed on the right side of the lamp holder (1). A guide rail (25) is installed on the upper and lower positions of the inner wall of the second socket plate (22). A guide block (24) is installed on the upper and lower positions of one side of the first socket plate (20). A sliding connection is formed between the guide block (24) and the guide rail (25).