Rolling type egg support cleaning equipment
By designing a tumbling egg tray cleaning device, which combines a cleaning tank and roller frame driven by a motor with spray cleaning, the problem of high cleaning costs for family farm egg trays has been solved, achieving low-cost and high-efficiency cleaning results.
Patent Information
- Application Number
- CN202422992530.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The cost of cleaning egg trays is high for family farms, and existing large-scale cleaning equipment is not suitable.
Design a tumbling egg tray cleaning device, including a cleaning tank and a cleaning roller frame. Water is delivered to the cleaning chamber by a water pump, and the cleaning roller frame is driven to rotate by a roller frame motor, so that the egg tray rotates and is washed in the water. Combined with spray pipes for cleaning, the device has a simple structure and few steps.
It achieves low-cost and high-efficiency egg tray cleaning, reduces cleaning steps, lowers equipment costs, improves cleaning effect, and facilitates cleaning of spray nozzles and partitions.
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Figure CN223531038U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of egg tray cleaning equipment, and in particular to a tumbling egg tray cleaning device. Background Technology
[0002] With the development of the egg processing industry, in order to save costs and protect the environment, more and more poultry farms and processing plants need to use egg trays to collect and transport eggs. Egg trays can be reused, which greatly saves packaging and transportation costs.
[0003] In existing related technologies, egg trays are often contaminated by broken eggs and chicken droppings during use, requiring large-scale cleaning equipment for cleaning, disinfection, and drying before reuse. Specifically, this type of large-scale cleaning equipment can be found in the invention patent published under CN 109530371 A, entitled "An Automatic Egg Tray Cleaning Machine and a Double-Line Automatic Egg Tray Cleaning Machine."
[0004] For the aforementioned technologies, family-run farms have low production capacity and use a small number of egg trays, making large-scale cleaning equipment costly. Summary of the Invention
[0005] To reduce the cost of cleaning a small number of egg trays, this application provides a tumbling egg tray cleaning device.
[0006] The tumbling egg tray cleaning device provided in this application adopts the following technical solution:
[0007] A tumbling egg tray cleaning device includes a cleaning tank and a cleaning roller frame. The cleaning tank has a cleaning chamber and a water storage chamber inside. The water storage chamber is connected to the cleaning chamber through a water pump. The cleaning roller frame is located inside the cleaning chamber.
[0008] The cleaning roller frame includes a rotating disk, a fixed rod, and a movable rod. The rotating disk is rotatably fitted to the cleaning box, and the cleaning box is equipped with a roller frame motor for driving the rotating disk to rotate. The fixed rod is installed on the rotating disk, and the movable rod is slidably fitted to the rotating disk. The movable rod is equipped with a return spring, and the return spring is installed on the rotating disk.
[0009] By adopting the above technical solution, when cleaning egg trays, the movable rod is pulled to place the egg tray between the fixed rod and the movable rod, and then the movable rod is released to fix the egg tray to the cleaning roller frame. Water from the storage chamber is then pumped into the cleaning chamber by a water pump, and the cleaning roller frame is rotated by a roller frame motor, causing the egg tray to rotate and be washed in the water within the cleaning chamber, thereby cleaning the dirt from the surface of the egg tray. This method has the advantages of fewer cleaning steps and a simpler equipment structure, thus reducing costs when cleaning a small number of egg trays.
[0010] Optionally, the water pump is equipped with a spray pipe located in the cleaning chamber, and the spray pipe has several spray nozzles that are directed toward the cleaning roller frame.
[0011] By adopting the above technical solution, the water pump sprays water from the water storage chamber onto the egg tray through the spray nozzle, thereby cleaning the dirt on the surface of the egg tray through the water flow, which helps to improve the cleaning effect.
[0012] Optionally, a perforated partition is detachably installed inside the cleaning chamber, and the perforated partition is located between the spray pipe and the cleaning roller frame.
[0013] By adopting the above technical solution, it is easier to reduce the occurrence of dirt clogging the spray nozzles and to facilitate the cleaning of dirt adhering to the perforated partition.
[0014] Optionally, a water level gauge is installed on the outside of the cleaning tank to display the water level in the water storage chamber.
[0015] By adopting the above technical solution, users can easily observe the amount of water stored in the water storage chamber through the water level gauge, thus facilitating timely replenishment, replacement, or drainage of water.
[0016] Optionally, the water storage chamber is located at the bottom of the cleaning chamber, and the cleaning chamber is connected to the water storage chamber via a return pipe.
[0017] By adopting the above technical solution, it is convenient to return the water that has been used for cleaning in the cleaning chamber but still meets the cleanliness requirements to the water storage chamber, thereby reducing the water consumption required when cleaning egg trays and thus reducing the cost of use.
[0018] Optionally, the cleaning tank is equipped with a drain valve, the input end of which is connected to the bottom of the water storage chamber.
[0019] By adopting the above technical solution, it is convenient to discharge cleaning wastewater when the water cleanliness in the water storage chamber does not meet the usage requirements.
[0020] Optionally, the cleaning tank is equipped with an overflow pipe, the inlet of which is connected to the top of the water storage chamber, and the outlet of which is connected to the outlet of the drain valve.
[0021] By adopting the above technical solution, it is possible to make excess water bypass the drain valve and be discharged directly through the overflow pipe when the water level in the water storage chamber is too high and the user has been neglecting it for a long time.
[0022] Optionally, the top of the cleaning tank is rotatably fitted with a cleaning cover, which is used to open and close the cleaning chamber.
[0023] By adopting the above technical solution, it is easier to reduce water splashes to the outside during the egg tray cleaning process.
[0024] In summary, this application includes at least one of the following beneficial technical effects:
[0025] 1. When cleaning egg trays, pull the movable lever to place the egg tray between the fixed lever and the movable lever, then release the movable lever to fix the egg tray to the cleaning roller frame. Water from the storage chamber is then pumped into the cleaning chamber by a water pump, and the roller frame motor rotates the cleaning roller frame, causing the egg tray to rotate and be washed in the water within the cleaning chamber, thus cleaning the dirt from the surface of the egg tray. This method has the advantages of fewer cleaning steps and a simple equipment structure, thus reducing costs when cleaning a small number of egg trays.
[0026] 2. The water pump sprays water from the water storage chamber onto the egg tray through the spray nozzles, thereby cleaning the dirt on the surface of the egg tray through the water flow, which helps to improve the cleaning effect;
[0027] 3. It helps reduce the occurrence of dirt clogging the spray nozzles and makes it easier to clean dirt adhering to the perforated partition. Attached Figure Description
[0028] Figure 1 This is an overall schematic diagram of the tumbling egg tray cleaning device according to an embodiment of this application.
[0029] Figure 2 This is an overall schematic diagram of the cleaning chamber in an embodiment of this application.
[0030] Figure 3 This is an overall schematic diagram of the cleaning roller frame according to an embodiment of this application.
[0031] Figure 4 yes Figure 3 Enlarged schematic diagram of part A.
[0032] Figure 5 This is a first schematic diagram of the cleaning chamber and the water storage chamber in an embodiment of this application.
[0033] Figure 6This is a second schematic diagram of the cleaning chamber and the water storage chamber in an embodiment of this application.
[0034] Figure 7 This is an overall schematic diagram of the spray pipe in an embodiment of this application.
[0035] Explanation of reference numerals in the attached drawings: 1. Cleaning tank; 101. Cleaning chamber; 102. Water storage chamber; 11. Cleaning cover; 12. Roller frame motor; 13. Water level gauge; 14. Water pump; 141. Spray pipe; 142. Spray nozzle; 15. Perforated partition; 16. Return pipe; 17. Drain valve; 18. Overflow pipe; 2. Cleaning roller frame; 201. Insertion hole; 21. Rotating disc; 211. Connecting column; 22. Fixed rod; 23. Movable rod; 231. Return spring. Detailed Implementation
[0036] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.
[0037] This application discloses a tumbling egg tray cleaning device. (Refer to...) Figure 1 and Figure 2 The tumbling egg tray cleaning equipment includes a cleaning tank 1 and a cleaning roller frame 2. The cleaning tank 1 has a cleaning chamber 101 located at the top, and the cleaning roller frame 2 is located inside the cleaning chamber 101. A cleaning cover 11 is rotatably fitted to the top of the cleaning tank 1. The cleaning cover 11 is used to open and close the top of the cleaning chamber 101 to reduce water splashing to the outside during the egg tray cleaning process.
[0038] Reference Figure 2 and Figure 3 The cleaning roller frame 2 includes a rotating disk 21, fixed rods 22, and movable rods 23. Two rotating disks 21 are provided, each rotatably engaging with one of the two inner walls of the cleaning chamber 101, and the two rotating disks 21 are positioned opposite each other. Three fixed rods 22 are provided, all located between the two rotating disks 21, and the three fixed rods 22 are arranged in a triangular pattern. The fixed rods 22 are arranged horizontally, and their two ends are fixedly inserted into the two rotating disks 21.
[0039] Reference Figure 3 and Figure 4The movable rod 23 slides horizontally onto the rotating disk 21 via the connecting post 211. The movable rod 23 is parallel to the fixed rod 22, and the movable rod 23 and the three fixed rods 22 are arranged in a square pattern to limit and fix the corners of the egg tray. The connecting post 211 is fixedly installed on one of the rotating disks 21. One end of the movable rod 23 is slidably sleeved onto the connecting post 211, and the other end of the movable rod 23 is movably inserted into another rotating disk 21. This allows the egg tray to be placed into the cleaning roller frame 2 through the gap between the movable rod 23 and the rotating disk 21 by sliding the movable rod 23.
[0040] The connecting post 211 is fitted with a return spring 231. The two ends of the return spring 231 are respectively installed on the rotating disk 21 and the movable rod 23, so that after the egg tray is placed into the cleaning roller frame 2, the elastic force of the return spring 231 causes the movable rod 23 to be inserted and engaged with the rotating disk 21 away from the connecting post 211, thereby stably locking the egg tray between the cleaning roller frames 2.
[0041] A roller frame motor 12 is fixedly installed on the outside of the cleaning box 1. The roller frame motor 12 is connected to the rotating disk 21 through a reducer, thereby increasing the torque of the roller frame motor 12 and driving more egg trays to rotate together with the cleaning roller frame 2, thus improving the cleaning efficiency of the egg trays.
[0042] Reference Figure 3 and Figure 4 The rotating disk 21 is also provided with several insertion holes 201, which are used for the fixed rod 22, connecting post 211 or movable rod 23 to be inserted into the rotating disk 21. In addition, each fixed rod 22, connecting post 211 or movable rod 23 has three insertion holes 201 at its end, so as to adjust the installation position of the fixed rod 22 and movable rod 23 according to the specifications of the egg tray, so that the distance between two diagonally adjacent fixed rods 22 or between the fixed rod 22 and the movable rod 23 is greater than or equal to the width of the egg tray, thereby facilitating the placement of egg trays of different specifications into the cleaning roller frame 2.
[0043] Reference Figure 5 and Figure 6 The cleaning tank 1 has a water storage chamber 102 located at the bottom. The water storage chamber 102 is used to store water for cleaning egg trays. A water level gauge 13 is fixedly installed on the outside of the cleaning tank 1. The water level gauge 13 is used to display the water level in the water storage chamber 102. The bottom end of the water level gauge 13 is connected to the bottom of the water storage chamber 102, and the top end of the water level gauge 13 is connected to the top of the water storage chamber 102, so that the water level in the water storage chamber 102 can be easily observed through the transparent tube of the water level gauge 13.
[0044] Reference Figure 5 and Figure 6 The water storage chamber 102 is connected to the cleaning chamber 101 via a water pump 14. The input end of the water pump 14 is connected to the bottom of the water storage chamber 102, and the output end of the water pump 14 is connected to the bottom of the cleaning chamber 101, so as to facilitate the pumping of water from the water storage chamber 102 into the cleaning chamber 101. Figure 7 A spray pipe 141 is fixedly installed at the output end of the water pump 14, and the spray pipe 141 is located at the bottom of the cleaning chamber 101. The spray pipe 141 has several spray nozzles 142 extending through it. The spray nozzles 142 are distributed along the length of the spray pipe 141 and are vertically upward toward the cleaning roller frame 2, so that when cleaning begins, cleaning water is sprayed onto the egg tray through the spray nozzles 142, thereby rinsing the dirt off the surface of the egg tray.
[0045] Reference Figure 5 The cleaning chamber 101 is provided with a perforated partition 15. The perforated partition 15 is placed at the bottom of the cleaning chamber 101 and is located between the spray pipe 141 and the cleaning roller frame 2. This is to reduce the occurrence of the spray nozzle 142 being blocked by dirt, and to facilitate the removal of the perforated partition 15 from the inside of the cleaning chamber 101 for cleaning after the surface of the perforated partition 15 is covered with a lot of dirt.
[0046] Reference Figure 5 and Figure 6 The cleaning chamber 101 is connected to the water storage chamber 102 via a return pipe 16. The inlet end of the return pipe 16 is connected to the bottom of the cleaning chamber 101, and the outlet end of the return pipe 16 is connected to the top of the water storage chamber 102. This allows water that meets the cleanliness requirements after cleaning the egg trays to be returned to the water storage chamber 102 for recycling, reducing the water consumed during egg tray cleaning and thus lowering the equipment operating costs.
[0047] Reference Figure 5 and Figure 6 The cleaning tank 1 is fixedly equipped with a drain valve 17, which is a manual valve. The input end of the drain valve 17 is connected to the bottom of the water storage chamber 102 to facilitate the discharge of sewage through the drain valve 17. The cleaning tank 1 is also fixedly equipped with an overflow pipe 18. The input end of the overflow pipe 18 is connected to the top of the water storage chamber 102, and the output end of the overflow pipe 18 is connected to the output end of the drain valve 17 to facilitate the direct discharge of water bypassing the drain valve 17 when there is too much water in the water storage chamber.
[0048] The implementation principle of the tumbling egg tray cleaning device in this embodiment is as follows: When cleaning the egg tray, pull the movable rod 23 to insert the egg tray between the fixed rod 22 and the movable rod 23, and then release the movable rod 23 to fix the egg tray to the cleaning roller frame 2. Then, the water in the water storage chamber 102 is transported to the cleaning chamber 101 by the water pump 14, and the egg tray is rinsed through the spray nozzle 142. Subsequently, the cleaning roller frame 2 is rotated by the roller frame motor 12, so that the egg tray rotates and is washed in the water in the cleaning chamber 101, thereby cleaning the dirt on the surface of the egg tray. It has the advantages of fewer cleaning steps and simple equipment structure, thus reducing the cost when cleaning a small number of egg trays.
[0049] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A tumbling egg tray cleaning device, characterized in that: It includes a cleaning tank (1) and a cleaning roller frame (2). The cleaning tank (1) has a cleaning chamber (101) and a water storage chamber (102) inside. The water storage chamber (102) is connected to the cleaning chamber (101) through a water pump (14). The cleaning roller frame (2) is located inside the cleaning chamber (101). The cleaning roller frame (2) includes a rotating disk (21), a fixed rod (22), and a movable rod (23). The rotating disk (21) is rotatably fitted to the cleaning box (1). The cleaning box (1) is equipped with a roller frame motor (12), which drives the rotating disk (21) to rotate. The fixed rod (22) is installed on the rotating disk (21). The movable rod (23) is slidably fitted to the rotating disk (21). The movable rod (23) is equipped with a return spring (231), which is installed on the rotating disk (21).
2. The tumbling egg tray cleaning device according to claim 1, characterized in that: The water pump (14) is equipped with a spray pipe (141), which is located in the cleaning chamber (101). The spray pipe (141) has several spray nozzles (142) through it, and the spray nozzles (142) face the cleaning roller frame (2).
3. The tumbling egg tray cleaning device according to claim 2, characterized in that: The cleaning chamber (101) is detachably equipped with a perforated partition (15), which is located between the spray pipe (141) and the cleaning roller frame (2).
4. The tumbling egg tray cleaning device according to claim 1, characterized in that: A water level gauge (13) is installed on the outside of the cleaning tank (1), which is used to display the water level in the water storage chamber (102).
5. The tumbling egg tray cleaning device according to claim 1, characterized in that: The water storage chamber (102) is located at the bottom of the cleaning chamber (101), and the cleaning chamber (101) is connected to the water storage chamber (102) through a return pipe (16).
6. The tumbling egg tray cleaning device according to claim 1, characterized in that: The cleaning tank (1) is equipped with a drain valve (17), the input end of which is connected to the bottom of the water storage chamber (102).
7. The tumbling egg tray cleaning device according to claim 6, characterized in that: The cleaning tank (1) is equipped with an overflow pipe (18), the input end of which is connected to the top of the water storage chamber (102), and the output end of which is connected to the output end of the drain valve (17).
8. The tumbling egg tray cleaning device according to claim 1, characterized in that: The top of the cleaning tank (1) is rotatably fitted with a cleaning cover (11), which is used to open and close the cleaning chamber (101).
Citation Information
Patent Citations
Automatic egg tray cleaning machine and double-line automatic egg tray cleaning machine
CN109530371A