Pipe straightening machine with automatic material returning device

By introducing an automatic unloading device into the pipe straightening machine, and utilizing components such as straightening wheels, support wheels, and servo motors, automatic straightening and rotary unloading of steel pipes are achieved. This solves the problems of low efficiency and safety hazards associated with manual removal of steel pipes, and enables continuous and efficient processing of steel pipes.

CN223531138UActive Publication Date: 2025-11-11SHEN ZHEN EAGLES PRCISION INDISTRIAL LTD
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Patent Information

Application Number
CN202423071856.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-11
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing pipe straightening machine requires manual removal of the steel pipe after straightening, resulting in low work efficiency and safety hazards.

Method used

Design a pipe straightening machine with an automatic unloading device. Utilize components such as straightening wheels, support wheels, guide wheels, servo motors, and clamps to achieve automatic straightening and rotary unloading of steel pipes, reducing manual intervention.

Benefits of technology

It enables continuous and efficient processing of steel pipes, reduces labor intensity, improves work efficiency, and avoids safety hazards caused by frequent manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe straightening machine with an automatic material returning device, which comprises a pipe straightening machine main body and further comprises a straightening wheel, the straightening wheel is arranged at one end in the pipe straightening machine main body, a support wheel and a frame body are uniformly arranged in the pipe straightening machine main body below the straightening wheel, the frame body is arranged at one end, far away from the straightening wheel, in the pipe straightening machine main body, and the support wheel is connected with the straightening wheel. A first lead screw is arranged in the frame body, the first lead screw is sleeved with a first driving block, and a rotating disc is arranged at the bottom of the first driving block through a third servo motor; and the shell is arranged at the output end of the air cylinder at the bottom of the rotating disc, and the bottom end of the interior of the shell is rotationally connected with a first clamp and a second clamp through rotating shafts correspondingly. By installing the pipe straightening machine body, the straightening wheels, the supporting wheels, the steel pipe body, the first clamp and the second clamp, the straightened steel pipe body can be automatically returned into the tank body to be collected, manual intervention can be reduced, and labor intensity is lowered.
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Description

Technical Field

[0001] This utility model relates to the field of straight pipe machine technology, specifically a straight pipe machine with an automatic unloading device. Background Technology

[0002] Pipe straightening machines, also known as straightening equipment, are used for the repair and maintenance of steel pipes. After long-term use and storage, steel pipes are prone to bending problems. Pipe straightening machines can straighten bent and deformed pipes, thereby restoring the performance of the steel pipes, improving the efficiency of steel pipe repair, and reducing labor and time costs.

[0003] After the pipe straightening machine straightens the steel pipe, it is generally necessary to manually remove the steel pipe from the straightening machine. This not only results in low work efficiency, but also in the long-term production process, frequent manual handling of steel pipes can easily lead to fatigue and safety accidents. Therefore, a pipe straightening machine with an automatic unloading device is needed. Utility Model Content

[0004] The purpose of this invention is to provide a straight pipe machine with an automatic unloading device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a straightening machine with an automatic unloading device, comprising: a straightening machine body, and further comprising...

[0006] A straightening wheel is located at one end inside the main body of the pipe straightening machine. Supporting wheels are evenly arranged inside the main body of the pipe straightening machine below the straightening wheel. A steel pipe passes through the main body between the straightening wheel and the supporting wheels.

[0007] The frame is located inside the main body of the straightening machine at one end away from the straightening wheel, and a first lead screw is provided inside the frame. A first drive block is sleeved on the first lead screw, and a turntable is provided at the bottom of the first drive block via a third servo motor.

[0008] The housing is located at the output end of the cylinder at the bottom of the turntable, and the bottom end inside the housing is rotatably connected to a first clamp and a second clamp via a rotating shaft, and the first clamp and the second clamp are respectively provided with a meshing first gear and a second gear.

[0009] An electric cylinder is disposed inside the housing, and the output end of the electric cylinder is connected to the top of the first clamp via a coupling.

[0010] Preferably, guide wheels are evenly arranged inside the straight pipe machine body on one side of the support wheel, and a trough is provided inside the straight pipe machine body on one side of the guide wheel.

[0011] Preferably, a movable frame is provided above the support wheel, the straightening wheels are evenly distributed in the movable frame, a second lead screw is provided in the main body of the straightening machine on one side of the movable frame, and a second drive block is sleeved on the second lead screw, one end of the second drive block is connected to the movable frame.

[0012] Preferably, a first servo motor is fixed at one end inside the frame, and the output end of the first servo motor is connected to a first lead screw.

[0013] Preferably, a guide rod is provided inside the straight pipe machine body on the side of the movable frame away from the second lead screw, and the end of the movable frame near the guide rod is slidably connected to the guide rod through a guide sleeve.

[0014] Preferably, the guide wheel and the support wheel are located on the same horizontal line, and the top surface of the guide wheel is in contact with the bottom surface of the steel pipe body.

[0015] Preferably, a second servo motor is fixed inside the straightening machine body above the second lead screw, and the output end of the second servo motor is connected to the second lead screw.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This pipe straightening machine with automatic unloading device consists of a main body, straightening rollers, support rollers, a steel pipe body, guide rollers, a frame, a first lead screw, a first drive block, a housing, a third servo motor, a turntable, a first clamp, a second clamp, an electric cylinder, a first gear, a second gear, and a groove. The steel pipe body passes between the straightening rollers and support rollers, and the bent steel pipe body is straightened by the squeezing action. The straightened steel pipe body enters the guide roller. When it moves to the central position, the cylinder drives the first clamp and the second clamp to move down to both sides of the steel pipe body. The output end of the electric cylinder pushes the guide roller through the coupling. The rotation of the first clamp causes the first gear on the first clamp to rotate, and the second gear meshes with the first gear, causing the second gear and the second clamp to rotate. Thus, the steel pipe body is clamped by the first clamp and the second clamp. At the same time, the third servo motor drives the turntable to rotate, causing the gripped steel pipe body to rotate 90°. Then, the first servo motor drives the first lead screw to rotate, causing the first drive block to move along the first lead screw, moving the gripped steel pipe body to the top of the tank for unloading. This allows the straightened steel pipe body to be automatically returned to the tank for collection, which can reduce manual intervention, reduce labor intensity, and achieve continuous and efficient processing of the steel pipe body. Attached Figure Description

[0017] Figure 1 This is a front view structural diagram of the present utility model;

[0018] Figure 2 This is a partial structural schematic diagram of the present invention;

[0019] Figure 3This is a side view sectional view of the shell structure of this utility model;

[0020] Figure 4 This is an enlarged structural schematic diagram of the movable frame of this utility model.

[0021] In the diagram: 1. Main body of the straightening machine; 2. Straightening wheel; 3. Support wheel; 4. Main body of the steel pipe; 5. Frame; 6. First drive block; 7. First lead screw; 8. First servo motor; 9. Movable frame; 10. Tank; 11. Guide wheel; 12. First clamp; 13. Housing; 14. Third servo motor; 15. Turntable; 16. Cylinder; 17. Second clamp; 18. Electric cylinder; 19. First gear; 20. Second gear; 21. Second drive block; 22. Second lead screw; 23. Second servo motor; 24. Guide rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figure 1-4 One embodiment of this utility model provides: a straightening machine with an automatic unloading device, comprising: a straightening machine body 1, and further comprising...

[0024] Straightening wheel 2 is located at one end inside the main body 1 of the straightening machine. Supporting wheels 3 are evenly arranged inside the main body 1 of the straightening machine below the straightening wheel 2. A steel pipe body 4 passes through between the straightening wheel 2 and the supporting wheels 3.

[0025] The steel pipe body 4 that needs to be straightened passes between the straightening roller 2 and the support roller 3, and the bent steel pipe is straightened by the squeezing action;

[0026] A movable frame 9 is provided above the support wheel 3. The straightening wheels 2 are evenly distributed in the movable frame 9. A second lead screw 22 is provided in the main body 1 of the straightening machine on one side of the movable frame 9, and a second drive block 21 is sleeved on the second lead screw 22. One end of the second drive block 21 is connected to the movable frame 9.

[0027] A second servo motor 23 is fixed inside the straightening machine body 1 above the second lead screw 22, and the output end of the second servo motor 23 is connected to the second lead screw 22.

[0028] The second servo motor 23 can drive the second lead screw 22 to rotate, causing the second drive block 21 to move up and down along the second lead screw 22, thereby adjusting the distance between the straightening wheel 2 and the support wheel 3, which is applicable to the straightening work of steel pipe body 4 with different diameters.

[0029] A guide rod 24 is provided inside the straight pipe machine body 1 on the side of the movable frame 9 away from the second lead screw 22, and the end of the movable frame 9 close to the guide rod 24 is slidably sleeved with the guide rod 24 through a guide sleeve to guide and limit the movable frame 9;

[0030] The frame 5 is located inside the main body 1 of the straightening machine at one end away from the straightening wheel 2. The frame 5 is equipped with a first lead screw 7, and a first drive block 6 is sleeved on the first lead screw 7. The bottom of the first drive block 6 is equipped with a turntable 15 through a third servo motor 14.

[0031] The housing 13 is located at the output end of the cylinder 16 at the bottom of the turntable 15, and the bottom end inside the housing 13 is rotatably connected to the first clamp 12 and the second clamp 17 via a rotating shaft, and the first clamp 12 and the second clamp 17 are respectively provided with a meshing first gear 19 and a second gear 20.

[0032] Guide wheels 11 are evenly arranged inside the main body 1 of the straight pipe machine on one side of the support wheel 3. The guide wheels 11 and the support wheel 3 are located on the same horizontal line, and the top surface of the guide wheels 11 is in contact with the bottom surface of the steel pipe body 4.

[0033] After straightening, the main body 4 of the steel pipe enters the guide wheel 11. When it moves to the central position, the cylinder 16 drives the housing 13, the first clamp 12 and the second clamp 17 to move down to both sides of the main body 4 of the steel pipe.

[0034] Electric cylinder 18 is disposed inside housing 13, and the output end of electric cylinder 18 is connected to the top end of first clamp 12 via a coupling.

[0035] The output end of the electric cylinder 18 drives the first clamp 12 to rotate through the coupling, causing the first gear 19 on the first clamp 12 to rotate. The second gear 20 meshes with the first gear 19, causing the second gear 20 and the second clamp 17 to rotate, thereby clamping the steel pipe body 4 through the first clamp 12 and the second clamp 17. At the same time, the third servo motor 14 drives the turntable 15 to rotate, causing the gripped steel pipe body 4 to rotate 90°.

[0036] One end of the frame 5 is fixed with a first servo motor 8, and the output end of the first servo motor 8 is connected to the first lead screw 7.

[0037] The third servo motor 14 drives the turntable 15 to rotate, causing the gripped steel pipe body 4 to rotate 90°. Then the first servo motor 8 drives the first lead screw 7 to rotate, causing the first drive block 6 to move along the first lead screw 7.

[0038] Furthermore, a trough 10 is provided inside the straightening machine body 1 on one side of the guide wheel 11. The steel pipe body 4 after being gripped is moved above the trough 10 for unloading, so that the straightened steel pipe body 4 can be automatically returned to the trough 10 for collection. This can reduce manual intervention, reduce labor intensity, and achieve continuous and efficient processing of the steel pipe body 4.

[0039] The specific models and specifications of the first servo motor 8, the second servo motor 23, the third servo motor 14, the cylinder 16, and the electric cylinder 18 need to be determined based on the specifications and parameters of the device. The selection and calculation method is existing technology, so it will not be described in detail here.

[0040] Working principle: In this embodiment, the steel pipe body 4 requiring straightening passes between the straightening wheel 2 and the support wheel 3. The bent steel pipe is straightened by compression. The second servo motor 23 drives the second lead screw 22 to rotate, causing the second drive block 21 to move up and down along the second lead screw 22. This adjusts the distance between the straightening wheel 2 and the support wheel 3, making it suitable for straightening steel pipe bodies 4 of different diameters. After straightening, the steel pipe body 4 enters the guide wheel 11. When it reaches the central position, the cylinder 16 drives the housing 13, the first clamp 12, and the second clamp 17 to move down to both sides of the steel pipe body 4. The output end of the electric cylinder 18 drives the first clamp 12 to rotate via a connecting shaft, causing the second drive block 21 to move up and down along the second lead screw 22. The first gear 19 on the clamp 12 rotates, and the second gear 20 meshes with the first gear 19, causing the second gear 20 and the second clamp 17 to rotate. Thus, the steel pipe body 4 is clamped by the first clamp 12 and the second clamp 17. At the same time, the third servo motor 14 drives the turntable 15 to rotate, causing the gripped steel pipe body 4 to rotate 90°. Then, the first servo motor 8 drives the first lead screw 7 to rotate, causing the first drive block 6 to move along the first lead screw 7, moving the gripped steel pipe body 4 to the top of the tank 10 for unloading. This allows the straightened steel pipe body 4 to be automatically returned to the tank 10 for collection, reducing manual intervention, lowering labor intensity, and achieving continuous and efficient processing of the steel pipe body 4.

[0041] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0042] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0043] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0044] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A straightening machine with an automatic unloading device, comprising: The main body (1) of the straight pipe machine is characterized in that it further includes Straightening wheel (2), the straightening wheel (2) is located at one end inside the straightening machine body (1), and support wheels (3) are evenly arranged inside the straightening machine body (1) below the straightening wheel (2). A steel pipe body (4) passes through between the straightening wheel (2) and the support wheels (3). The frame (5) is located inside the main body (1) of the straight pipe machine at one end away from the movable frame (9), and the frame (5) is provided with a first lead screw (7), a first drive block (6) is sleeved on the first lead screw (7), and a turntable (15) is provided at the bottom of the first drive block (6) through a third servo motor (14). The housing (13) is located at the output end of the cylinder (16) at the bottom of the turntable (15), and the bottom end inside the housing (13) is rotatably connected to the first clamp (12) and the second clamp (17) via a rotating shaft, and the first clamp (12) and the second clamp (17) are respectively provided with a meshing first gear (19) and a second gear (20). An electric cylinder (18) is located inside the housing (13), and the output end of the electric cylinder (18) is connected to the top of the first clamp (12) via a coupling.

2. A straight tube machine with an automatic unloading device according to claim 1, characterized in that: Guide wheels (11) are evenly arranged inside the straight pipe machine body (1) on one side of the support wheel (3), and a trough (10) is arranged inside the straight pipe machine body (1) on one side of the guide wheel (11).

3. A straight tube machine with an automatic unloading device according to claim 1, characterized in that: A movable frame (9) is provided above the support wheel (3). The straightening wheel (2) is evenly distributed in the movable frame (9). A second lead screw (22) is provided in the main body (1) of the straightening machine on one side of the movable frame (9). A second drive block (21) is sleeved on the second lead screw (22). One end of the second drive block (21) is connected to the movable frame (9).

4. A straight pipe machine with an automatic unloading device according to claim 1, characterized in that: One end of the frame (5) is fixed with a first servo motor (8), and the output end of the first servo motor (8) is connected to the first lead screw (7).

5. A straight pipe machine with an automatic unloading device according to claim 3, characterized in that: The movable frame (9) is provided with a guide rod (24) in the straight pipe machine body (1) on the side away from the second lead screw (22), and the end of the movable frame (9) close to the guide rod (24) is slidably sleeved with the guide rod (24) through a guide sleeve.

6. A straight pipe machine with an automatic unloading device according to claim 2, characterized in that: The guide wheel (11) and the support wheel (3) are located on the same horizontal line, and the top surface of the guide wheel (11) is in contact with the bottom surface of the steel pipe body (4).

7. A straight tube machine with an automatic unloading device according to claim 3, characterized in that: A second servo motor (23) is fixed inside the straight pipe machine body (1) above the second lead screw (22), and the output end of the second servo motor (23) is connected to the second lead screw (22).