Casting automation unit

By configuring equipment such as low-pressure machines, marking machines, robotic arms, lifting core assembly tables, and sliding tables, casting automation was achieved, solving the problems of low casting line efficiency and excessive manual intervention, and improving production efficiency.

CN223531413UActive Publication Date: 2025-11-11CUSTER ALUMINUM (CHONGQING) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422942708.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-11
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing casting lines have low casting efficiency and require a large amount of manual labor.

Method used

The configuration includes two low-pressure machines arranged opposite each other. Each low-pressure machine has a coding machine on its side. The dual-station slide has a robot arm and a lifting core platform on its side. The lifting core platform drives the lifting plate through linear bearings and levers. There is a buffer spring between the buffer plate and the lifting plate. The dual-station slide has horizontal and vertical slide rails. The lower hoist intersects with the suspension chain.

Benefits of technology

The casting process has been automated, reducing the workload of workers and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting automation unit which comprises two low-pressure machines which are oppositely arranged, a coding machine is arranged on the side edge of each low-pressure machine, a double-station sliding table is arranged on the side edge of each coding machine, and a mechanical arm and a lifting core assembling table are arranged on the side edge of each double-station sliding table. According to the utility model, work procedures such as piece taking, core setting and code printing can be carried out on a machine table more flexibly, the working intensity of workers is greatly reduced, and the efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of casting technology, and in particular to a casting automation unit. Background Technology

[0002] A casting line is a production line specifically designed for casting metal products. In this process, molten metal is poured into a mold, and after cooling and solidification, it forms a metal product with a specific shape and size. The working principle of a casting line is to melt metal into a molten state, then pour the molten metal into a mold by pouring it in, allowing it to cool and solidify to form the desired casting. The main equipment in this process includes a melting furnace, molding machine, pouring machine, and cleaning machine.

[0003] Existing casting lines have low casting efficiency and require a lot of manual labor. Utility Model Content

[0004] To address the aforementioned technical problems, a casting automation unit is provided.

[0005] To achieve the above objectives, in a preferred embodiment of the present invention, the present invention is configured to include two low-pressure machines arranged opposite to each other, each low-pressure machine having a coding machine on its side, a dual-station slide table on the side of the coding machine, and a robot arm and a lifting core stage on the side of the dual-station slide table.

[0006] In a preferred embodiment, the present invention may be further configured such that the lifting core platform includes a lifting plate, the four corners of the lifting plate are all sleeved on the corresponding optical shafts through linear bearings, and a connecting shaft is movably connected below the lifting plate. The connecting shaft pulls the lifting plate by the swing of a lever, and the lever is connected to a rotating shaft.

[0007] In a preferred embodiment, the present invention may be further configured such that a buffer plate is provided above the lifting plate, and a buffer spring is provided between the buffer plate and the lifting plate.

[0008] In a preferred embodiment, the present invention can be further configured such that the dual-station slide table includes upper and lower layers, the lower layer is provided with a transverse slide rail to drive the upper layer to move, and the upper layer is provided with a longitudinal slider.

[0009] In a preferred embodiment, the present invention may be further configured such that a lower hoist is provided directly above the dual-station slide.

[0010] In a preferred embodiment, the present invention may be further configured such that one end of the lower hoist intersects with the suspension chain.

[0011] Beneficial effects: This utility model provides an automated casting unit that can more flexibly perform processes such as part picking, core setting, and marking on the machine, greatly reducing the workload of workers and improving efficiency. Attached Figure Description

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0013] Figure 1 This is a top view of the present invention.

[0014] Figure 2 This is a schematic diagram of the lifting core platform of this utility model.

[0015] Figure 3 This is a schematic diagram of the dual-station slide table of this utility model.

[0016] In the diagram, 1 is the overhead chain; 2 is the coding machine; 3 is the dual-station slide table; 4 is the unloading hoist; 5 is the low-pressure machine; 6 is the robotic arm; 7 is the lifting core platform; 8 is the lifting plate; 9 is the lever; 10 is the connecting shaft; and 11 is the rotating shaft. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figure 1-3 As shown, an automated casting unit includes two low-pressure presses 5 arranged opposite each other. Each low-pressure press 5 has a marking machine 2 on its side. A dual-station slide 3 is located on the side of the marking machine 2. A robot arm 6 and a lifting core stage 7 are located on the side of the dual-station slide 3.

[0019] The lifting core platform 7 includes a lifting plate 8. The four corners of the lifting plate 8 are all sleeved on the corresponding optical shafts through linear bearings. A connecting shaft 10 is movably connected below the lifting plate 8. The connecting shaft 10 pulls the lifting plate 8 by swinging the lever 9. The lever 9 is connected to the rotating shaft 11.

[0020] A buffer plate is provided above the lifting plate 8, and a buffer spring is provided between the buffer plate and the lifting plate 8.

[0021] The dual-station slide table 3 includes upper and lower layers. The lower layer is equipped with a horizontal slide rail to drive the upper layer to move, and the upper layer is equipped with a vertical slider.

[0022] A lower hoist 4 is installed directly above the dual-station slide table 3.

[0023] One end of the lower hoist 4 intersects with the suspension chain 1.

[0024] It should be noted that in this article, relational terms such as first and second are used only to distinguish one entity from another, and do not necessarily require or imply any such actual relationship or order between these entities.

[0025] The above examples are merely illustrative of this utility model and do not constitute a limitation on the scope of protection of this utility model. All designs that are the same as or similar to this utility model are within the scope of protection of this utility model.

Claims

1. A casting automation unit, characterized in that, It includes two low-pressure machines (5) arranged opposite each other. Each low-pressure machine (5) is equipped with a coding machine (2) on its side. A double-station slide (3) is located on the side of the coding machine (2). A robot (6) and a lifting core stage (7) are located on the side of the double-station slide (3).

2. The casting automation unit according to claim 1, characterized in that, The lifting core platform (7) includes a lifting plate (8). The four corners of the lifting plate (8) are all sleeved on the corresponding optical shafts through linear bearings. A connecting shaft (10) is movably connected below the lifting plate (8). The connecting shaft (10) pulls the lifting plate (8) by swinging the lever (9). The lever (9) is connected to the rotating shaft (11).

3. The casting automation unit according to claim 2, characterized in that, A buffer plate is provided above the lifting plate (8), and a buffer spring is provided between the buffer plate and the lifting plate (8).

4. The casting automation unit according to claim 1, characterized in that, The dual-station slide (3) includes two layers: the lower layer is provided with a horizontal slide rail to drive the upper layer to move, and the upper layer is provided with a vertical slider.

5. The casting automation unit according to claim 1, characterized in that, A lower hoist (4) is provided directly above the dual-station slide (3).

6. The casting automation unit according to claim 5, characterized in that, One end of the lower gourd (4) intersects with the suspension chain (1).