Door leaf dismounting device

Abstract

The utility model discloses a door leaf dismounting device which comprises a grabbing assembly and a horizontal distance adjusting assembly, the grabbing assembly is connected with the horizontal distance adjusting assembly through a pitching adjusting assembly, the pitching adjusting assembly comprises a connecting plate, a connecting piece and a first driving piece, the connecting plate can rotate around a shaft, and the connecting piece can rotate around the shaft. A certain included angle is formed between the connecting piece and the connecting plate, the connecting piece and the first driving piece are located on the same side of the connecting plate, the first driving piece drives the connecting plate to rotate around the shaft through the connecting piece, meanwhile, horizontal, height, pitching and other degree-of-freedom adjustment is achieved, the position of the door leaf is adjusted according to actual working conditions, and flexibility and changeability are achieved. Large-angle adjustment can be achieved, and the door leaf is turned from the plane of a turnover vehicle to a mounting vertical plane.

Description

Technical Field

[0001] This utility model relates to a maintenance component for rail vehicles, and more particularly to a door panel disassembly and assembly device. Background Technology

[0002] When maintaining rail transit vehicle doors, the door panels need to be removed from the vehicle and placed on a ground transfer cart. After maintenance, the door panels are transferred from the transfer cart to the car floor and reinstalled. The movement of the door panels from the vehicle to the transfer cart, or from the transfer cart to the vehicle, involves multiple posture adjustment actions. Patent application CN 118239423 A discloses a maintenance device with a self-balancing component suitable for mobile rail vehicle door systems. This device includes a stacker cart, a rotary adjustment component fixedly mounted on the stacker cart, and a door panel gripping component rotatably connected to the end of the rotary adjustment component via a rotating shaft. The door panel gripping component is used to pick up the door panel and adjust its height. The rotary adjustment component moves the door panel horizontally to a predetermined position. This component can only be adjusted in two degrees of freedom: up / down and forward / backward. Utility Model Content

[0003] Purpose of the utility model: The purpose of this utility model is to provide a door leaf disassembly and assembly device to solve the problem of adjusting multiple degrees of freedom in the door leaf disassembly and assembly process, and the problem of limited adjustment range of degrees of freedom.

[0004] Technical solution: The door leaf disassembly and assembly device of this utility model includes a gripping component and a horizontal distance adjustment component. The gripping component is connected to the horizontal distance adjustment component through a pitch adjustment component. The pitch adjustment component includes a connecting plate, a connecting member, and a first driving component. The connecting plate is rotatable around an axis. The connecting member is at a certain angle to the connecting plate and is fixedly connected. The first driving component and the connecting member are located on the same side of the connecting plate. The first driving component drives the connecting plate to rotate around an axis through the connecting member.

[0005] Preferably, in order to increase the contact area between the connector and the mounting plate or support, and to facilitate the installation of the first driving component, both ends of the connector are bent.

[0006] Preferably, the gripping component includes a suction cup component and a height adjustment component, the suction cup component and the height adjustment component are slidably connected, and the height adjustment component is connected to a connecting plate.

[0007] Preferably, in order to balance the weight of the door leaf, the height adjustment component includes a second drive component, a balance component, and a support. The balance component is located on both sides of the second drive component. The two ends of the second drive component and the balance component are respectively connected to the suction cup assembly and the support. The support is connected to the connecting plate.

[0008] Preferably, the suction cup assembly has sliders on both sides of its back and slide rails on both sides of the support, and the suction cup assembly and the support are slidably connected by the sliders and slide rails.

[0009] Preferably, the suction cup assembly has a sensor switch on its front side.

[0010] Preferably, the suction cup assembly is connected to a rotating adjustment assembly and a connecting plate.

[0011] Preferably, the rotation adjustment assembly includes a slewing bearing, the inner ring of which is connected to a top plate and a connecting plate, and the outer ring is connected to a gripping assembly. A motor for driving the outer ring of the slewing bearing is connected to the top plate.

[0012] Preferably, the outer ring of the slewing bearing is connected to the base plate and the gripping assembly, and the base plate is provided with a limit switch for monitoring the rotation angle of the outer ring of the slewing bearing.

[0013] Preferably, the pitch adjustment assembly further includes a mounting bracket, which is connected to the horizontal distance adjustment assembly. The tail end of the first drive component is hinged to one end of the mounting bracket, and the connecting plate is rotatably connected to the pitch bracket located at the other end of the mounting bracket via a rotating shaft.

[0014] Beneficial effects: Compared with the prior art, this utility model has the following significant advantages: 1. It solves the problem of multiple degrees of freedom adjustment, with a large range of degrees of freedom adjustment: It can simultaneously achieve the problem of horizontal, height, and pitch adjustment, and adjust the position of the door leaf according to the actual working conditions. It is flexible and versatile. During the pitch adjustment process, a large angle adjustment can be achieved, turning the door leaf from the plane of the turnover cart to the vertical installation surface; 2. The height adjustment direction achieves self-weight balance; 3. It can be rotated for adjustment. Attached Figure Description

[0015] Figure 1 A schematic diagram of the door leaf disassembly and assembly device for adsorbing door leaves.

[0016] Figure 2 A schematic diagram of a door leaf removal and assembly device that allows the door leaf to be attached and rotated.

[0017] Figure 3 A schematic diagram of the structure for the door leaf removal and assembly device to adhere to the door leaf and adjust its tilt;

[0018] Figure 4 A schematic diagram of the tilt adjustment component of the door leaf disassembly and assembly device;

[0019] Figure 5 A schematic diagram of the gripping and height adjustment components of the door leaf disassembly and assembly device;

[0020] Figure 6 A schematic diagram of the overall structure of the door leaf disassembly and assembly device;

[0021] Figure 7 This is a schematic diagram of the rotation adjustment component of the door leaf disassembly and assembly device. Detailed Implementation

[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings.

[0023] Example 1: As Figures 1 to 3 The door panel disassembly and assembly device mainly consists of a gripping component 3, a pitch adjustment component 1, and a horizontal distance adjustment component. The gripping component 3 is connected to the pitch adjustment component 1 and the horizontal distance adjustment component. The horizontal distance adjustment component includes several hinged rotating arms, which extend / retract to adjust the lateral span of the pitch adjustment component 1.

[0024] like Figure 4 The pitch adjustment assembly 1 includes a connecting plate, a connector 12, and an electric push rod 11. The pitch adjustment assembly 1 is connected to the horizontal distance adjustment assembly via a mounting bracket. The connecting plate is rotatably connected to the pitch bracket 15 at one end of the mounting bracket via a rotating shaft, allowing it to rotate around the shaft. The main body of the connector 12 and the connecting plate form a certain angle, with both ends bent. One end is fixed to the connecting plate, and the other end is hinged to the drive end of the electric push rod 11 via a pin 16. The tail end of the electric push rod 11 is hinged to the mounting bracket via a pin 16. The electric push rod 11 and the connector 12 are located on the same side of the connecting plate. The electric push rod 11 acts as a drive component, and the gripping assembly 3 mounted on the connecting plate rotates around the shaft through the push of the connector 12, thereby achieving pitch adjustment to ensure the pitch adjustment range and realize the conversion of the door leaf 4 from flat to upright. The limit switch 13 is fixed to the pitch bracket 15 via screws 17. The limit switch 13 can monitor the flip angle and provide an alarm. The travel limit plate 14 is fixed to the connector 12 via screws 18.

[0025] like Figure 5 The gripping component 3 mainly consists of a suction cup component 31 and a height adjustment component. The suction cup component 31 consists of several suction cups and a mounting plate. An induction switch 32 is provided on the mounting plate between the suction cups. The induction switch 32 is fixed to the mounting plate by screws 37 and is used to indicate whether the suction cup has been properly adsorbed or over-pressured. The mounting plate is L-shaped and the top of the mounting plate is bent.

[0026] The suction cup assembly 31 and the height adjustment assembly are slidably connected. The height adjustment assembly is located on the back of the suction cup assembly 31 and connected to the connecting plate. The height adjustment assembly includes an electric push rod 34, a balancer 35, and a bracket. The balancer 35 is located on both sides of the electric push rod 34. The drive end and tail end of the electric push rod 34 are respectively connected to the top of the mounting plate and the bottom end of the support via pins 36. The drive end and tail end of the balancer 35 are respectively connected to the mounting plate and the bracket. The balancer 35 is a gas spring, which is used to balance the weight of the door leaf during height adjustment. Slider 33 is fixed to both sides of the back of the mounting plate of the suction cup assembly 31 with screws 38. Slide rails are fixed to both sides of the bracket with screws 38. The suction cup assembly 31 and the bracket are slidably connected via slider 33 and slide rails. The bracket is connected to the connecting plate via hexagonal screws 6. The bracket and the connecting plate of the tilt adjustment assembly 1 are connected via hexagonal screws, thus completing the assembly.

[0027] Example 2: Based on Example 1, this example can also have the following variations: the gripping component 3 is connected to the rotation adjustment component 2 and the pitch adjustment component 1.

[0028] The rotation adjustment assembly 2 includes an inner and outer top plate 25 and a slewing bearing 22. The top of the top plate 25 is connected to a connecting plate via hexagonal screws 5, and the bottom is connected to the inner ring of the slewing bearing 22 via screws 28. The bottom of the outer ring of the slewing bearing 22 is connected to a base plate 26 via screws 28. The base plate 26 and the support of the height adjustment assembly are fixed together via hexagonal screws 6. A worm gear DC motor 21 is mounted on the top plate 25. The worm gear DC motor 21 is connected to the top plate 25 via screws 29. The output end of the worm gear DC motor 21 is connected to a pinion 23. The worm gear DC motor 21 drives the slewing bearing 22 to rotate through the pinion 23, thereby driving the gripping assembly 3 to rotate. A limit switch 24 is fixed to the base plate 26 via screws 27 to monitor the rotation angle of the slewing bearing 22 and provide an alarm.

[0029] Taking the door installation process as an example, such as Figure 6The suction cup assembly 31 of the gripping component 3 adsorbs and fixes the door leaf 4. The induction switch 32 is triggered to indicate whether the suction cup assembly 31 has adsorbed properly or if there is overpressure. The suction cup assembly 31 has 4 suction cups, controlled by two sets of vacuum pumps and solenoid valves. At this time, the door leaf is in the initial adsorption state. Then, the worm gear DC motor 21 on the rotation adjustment component 2 drives the pinion 23 to rotate the slewing bearing 22. At this time, the gripping component 3 follows the rotation adjustment component 2 and rotates the door leaf 4 together. The rotation angle is controlled within ±90°. The limit switch... 24 can monitor the rotation angle and provide an alarm. At this time, the door leaf is in the rotation and adsorption state. Finally, the electric push rod 11 on the pitch adjustment component 1 drives the connector 12 to drive the rotation adjustment component 2, the gripping component 3 and the door leaf 4 to flip together. The flip angle is controlled at 100° forward tilt and 15° backward tilt. The limit switch 13 can monitor the flip angle and provide an alarm. The door leaf is in the final installation state. At this time, the electric push rod 34 of the height adjustment component can drive the slider 33 to drive the suction cup component 31 to fine adjust the installation height of the door leaf 4 with an accuracy of millimeters.

Claims

1. A door leaf disassembly and assembly device, comprising a gripping component (3) and a horizontal distance adjustment component, characterized in that, The gripping component (3) is connected to the pitch adjustment component (1) and the horizontal distance adjustment component. The pitch adjustment component (1) includes a connecting plate, a connector (12), and a first driving component (11). The connecting plate can rotate around an axis. The connector (12) is at a certain angle to the connecting plate and is fixedly connected. The first driving component (11) and the connector (12) are located on the same side of the connecting plate. The first driving component (11) drives the connecting plate to rotate around an axis through the connector (12).

2. The door leaf disassembly and assembly device according to claim 1, characterized in that, The connector (12) is bent at both ends.

3. The door leaf disassembly and assembly device according to claim 1, characterized in that, The gripping component (3) includes a suction cup component (31) and a height adjustment component. The suction cup component (31) and the height adjustment component are slidably connected, and the height adjustment component is connected to the connecting plate.

4. The door leaf disassembly and assembly device according to claim 3, characterized in that, The height adjustment assembly includes a second drive member (34), a balance member (35), and a support. The balance member (35) is located on both sides of the second drive member (34). The two ends of the second drive member (34) and the balance member (35) are respectively connected to the suction cup assembly (31) and the support. The support is connected to the connecting plate.

5. The door leaf disassembly and assembly device according to claim 4, characterized in that, The suction cup assembly (31) has sliders (33) on both sides of its back and slide rails on both sides of the support. The suction cup assembly (31) and the support are slidably connected by the sliders (33) and slide rails.

6. The door leaf disassembly and assembly device according to claim 3, characterized in that, The suction cup assembly (31) has an induction switch (32) on its front side.

7. The door leaf disassembly and assembly device according to any one of claims 3 to 6, characterized in that, The suction cup assembly (31) is connected to the connecting plate via the rotation adjustment assembly (2).

8. The door leaf disassembly and assembly device according to claim 7, characterized in that, The rotation adjustment assembly (2) includes a slewing bearing (22), the inner ring of which is connected to a top plate (25) and a connecting plate, and the outer ring is connected to a gripping assembly (3). A motor for driving the outer ring of the slewing bearing (22) is connected to the top plate (25).

9. The door leaf disassembly and assembly device according to claim 7, characterized in that, The outer ring of the slewing bearing (22) is connected to the gripping assembly (3) via the base plate (26). The base plate (26) is equipped with a limit switch (24) for monitoring the rotation angle of the outer ring of the slewing bearing (22).

10. The door leaf disassembly and assembly device according to claim 1, characterized in that, The pitch adjustment assembly (1) also includes a mounting frame, which is connected to the horizontal distance adjustment assembly. The tail end of the first drive member (11) is hinged to one end of the mounting frame, and the connecting plate is rotatably connected to the pitch bracket (15) located at the other end of the mounting frame via a rotating shaft.

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