Sectional material surface treatment device and sectional material warehousing and stacking system

Abstract

The utility model discloses a profile surface treatment device and a profile warehousing and stacking system, the profile surface treatment device comprises a rack, the top of the rack is provided with an operation platform, two sets of deburring mechanisms are arranged along the length direction of the operation platform, and a set of polishing and cleaning mechanism is arranged between the two sets of deburring mechanisms. By the adoption of the sectional material surface treatment device, burrs on the surface of the long and large aluminum alloy sectional material can be rapidly and efficiently removed, meanwhile, the surface of the long and large aluminum alloy sectional material is subjected to full-coverage grinding and cleaning in a full-automatic mode, labor is reduced, operation of workers is simpler, and meanwhile the sectional material surface treatment efficiency is greatly improved; according to the sectional material warehousing and stacking system, large and large aluminum alloy sectional materials can be transferred and stacked in a matched mode in a full-automatic and efficient mode, and the treatment efficiency of the whole process is improved.

Description

Technical Field

[0001] This utility model relates to the field of profile processing and transfer technology, specifically to a profile surface treatment device and a profile warehousing and stacking system. Background Technology

[0002] Currently, after the aluminum alloy profiles are extruded, they are usually placed in a special material frame and then transported to a designated workstation. Multiple workers then perform deburring, grinding, and cleaning processes on the profiles. After completion, the profiles are transported to a designated area for stacking and packaging.

[0003] Due to the large size of long aluminum alloy profiles, the processes of burr removal, grinding, and cleaning usually require 3-6 workers to work together and are completed manually. This not only results in high labor costs but also low efficiency.

[0004] Solving these problems is now a top priority. Utility Model Content

[0005] To solve the above technical problems, this utility model provides a profile surface treatment device and a profile warehousing and stacking system.

[0006] The technical solution is as follows:

[0007] The first aspect of this application relates to a profile surface treatment device, including a frame, an operating platform on the top of the frame, two deburring mechanisms along the length of the operating platform, and a grinding and cleaning mechanism located between the two deburring mechanisms.

[0008] Each deburring mechanism includes a first gantry frame that can move along the length of the operating platform, a mounting base that can move along the width of the operating platform and is mounted on the crossbeam of the first gantry frame, a base translation drive device for driving the mounting base to move along the crossbeam of the first gantry frame, and a scraper mounted on the bottom of the mounting base, with the cutting edges of the scraper all facing the grinding and cleaning mechanism.

[0009] The grinding and cleaning mechanism includes a second gantry frame that can move along the length of the operating platform under the drive of the carriage translation drive device. The bottom surface of the crossbeam of the second gantry frame is provided with two strip-shaped cleaning blocks extending along its length and multiple electric grinding heads evenly distributed along its length. Each electric grinding head is located between the two strip-shaped cleaning blocks, and the bottom surface of each electric grinding head is flush with the bottom surface of the two strip-shaped cleaning blocks.

[0010] Using the above-mentioned profile surface treatment device, two workers each operate a deburring mechanism to quickly and efficiently remove burrs from the surface of long aluminum alloy profiles. Then, the grinding and cleaning mechanism is activated to automatically grind and clean the entire surface of the long aluminum alloy profiles. Compared with the traditional method, it not only reduces manpower but also simplifies the operation for workers, while significantly improving the efficiency of profile surface treatment.

[0011] In some embodiments, the carriage translation drive device is an electric belt drive mechanism installed on one side of the operating platform in the width direction, which extends along the length direction of the operating platform, and one column of the second gantry is fixedly connected to the belt of the electric belt drive mechanism.

[0012] In some embodiments, the strip cleaning block includes a cleaning base fixedly installed on the bottom surface of the crossbeam of the second gantry and a rubber block installed on the bottom of the cleaning base, the bottom surface of the rubber block being a planar structure.

[0013] In some embodiments, the strip cleaning block includes a cleaning base fixedly installed on the bottom surface of the crossbeam of the second gantry and a velvet cloth covering the bottom surface of the cleaning base, wherein the bottom surface of the cleaning base is a planar structure.

[0014] In some embodiments, air nozzles are installed at the bottom of the mounting base, the air nozzles are arranged side by side next to the corresponding scraper, and the air outlets of the air nozzles all face the grinding and cleaning mechanism. The air nozzles are connected to the air compressor through an air inlet pipe.

[0015] In some embodiments, the operating platform has two sliding guide ribs extending along the length of the operating platform on its surface. The two columns of the first gantry frame are respectively slidably engaged with the corresponding sliding guide ribs, and the two columns of the second gantry frame are respectively slidably engaged with the corresponding sliding guide ribs.

[0016] The second aspect of this application relates to a profile warehousing and stacking system, including the aforementioned profile surface treatment device, a material frame placement area and a profile stacking area respectively disposed on both sides of the platform width direction, and a profile transfer mechanism disposed above the profile surface treatment device, the material frame placement area and the profile stacking area. The material frame placement area is used to place material frames, and the profile transfer mechanism is used to transfer the profiles in the material frames to the operating platform and to transfer the profiles on the operating platform to the profile stacking area for stacking.

[0017] The above-mentioned profile warehousing and stacking system not only possesses all the advantages of profile surface treatment devices, but also enables fully automatic and efficient transfer and stacking of long aluminum alloy profiles, improving the overall processing efficiency.

[0018] In some embodiments, the profile transfer mechanism includes two parallel third gantry frames, a lifting device that can translate along the length of the two third gantry frames under the drive of a lifting device, and at least one lifting control assembly that can translate along the length of the lifting device. The bottom of each lifting control assembly is equipped with a profile gripping fixture that can be lifted and lowered under its drive. Attached Figure Description

[0019] Figure 1 This is a schematic diagram illustrating the working principle of a profile warehousing and stacking system.

[0020] Figure 2 This is a schematic diagram of the profile warehousing and stacking system;

[0021] Figure 3 This is a schematic diagram of the profile surface treatment device;

[0022] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0023] Figure 5 A structural diagram of the main body of the polishing and cleaning mechanism. Detailed Implementation

[0024] The present invention will be further described below with reference to the embodiments and accompanying drawings.

[0025] Example 1:

[0026] like Figures 3-5 As shown, a profile surface treatment device mainly includes a frame 1, and an operating platform 1a is provided on the top of the frame 1. Specifically, the operating platform 1a is a flat plate structure and is supported by multiple table legs 1b. The operating platform 1a and all the table legs 1b together constitute the frame 1.

[0027] In this embodiment, a grinding and cleaning mechanism 2 and two deburring mechanisms 3 are provided along the length of the operating platform 1a, with the grinding and cleaning mechanism 2 located between the two deburring mechanisms 3. The grinding and cleaning mechanism 2 is used to grind and clean the surface of the long aluminum alloy profile, and the two deburring mechanisms 3 are used to remove burrs from the surface of the long aluminum alloy profile.

[0028] Please see Figure 3 and Figure 4The deburring mechanism 3 includes a first gantry 3a, a mounting base 3b, a base translation drive device 3c, and a scraper 3d. The first gantry 3a can move along the length of the operating platform 1a, and the mounting base 3b can move along the length of the crossbeam of the first gantry 3a, i.e., the moving direction of the mounting base 3b is along the width direction of the operating platform 1a. The base translation drive device 3c drives the mounting base 3b to move along the crossbeam of the first gantry 3a. The base translation drive device 3c can be a conventional mechanical structure such as a linear guide controlled by a stepper motor or a gear and rack. The scraper 3d is mounted on the bottom of the mounting base 3b, and the cutting edge of the scraper 3d faces the grinding and cleaning mechanism 2. Furthermore, the extension direction of the scraper 3d is also along the length of the operating platform 1a.

[0029] Therefore, by pushing the first gantry 3a and electrically controlling the position and start / stop of the scraper 3d, the worker can efficiently remove burrs from the surface of long aluminum alloy profiles.

[0030] Furthermore, each mounting base 3b has an air nozzle 3e installed at its bottom. The air nozzles 3e are arranged side by side next to the corresponding scraper 3d. That is, the extension direction of the air nozzles 3e is also along the length of the operating platform 1a. In addition, the air outlets of the air nozzles 3e all face the grinding and cleaning mechanism 2. The air nozzles 3e are connected to the air compressor through the air inlet pipe 3f.

[0031] Therefore, while removing burrs from the surface of the long aluminum alloy profile, the compressed air blown out by the air nozzle 3e can blow away the debris scraped off by the scraper 3d, so as to ensure that the scraper 3d can cleanly and thoroughly remove the burrs from the surface of the long aluminum alloy profile.

[0032] Furthermore, the air nozzle 3e can also be designed as two or more to improve the ability to blow away debris. For example, when there are two air nozzles 3e, the two air nozzles 3e are located on both sides of the scraper 3d.

[0033] Please see Figure 3 and Figure 5 The grinding and cleaning mechanism 2 includes a second gantry frame 2a, a carriage translation drive device 2d, two strip-shaped cleaning blocks 2b, and multiple electric grinding heads 2c. The second gantry frame 2a can move along the length of the operating platform 1a under the drive of the carriage translation drive device 2d. The two strip-shaped cleaning blocks 2b are both installed on the bottom surface of the crossbeam of the second gantry frame 2a and extend along the length of the crossbeam. Each electric grinding head 2c is located between the two strip-shaped cleaning blocks 2b and is evenly distributed along the length of the crossbeam of the second gantry frame 2a. Furthermore, the bottom surface of each electric grinding head 2c is flush with the bottom surface of the two strip-shaped cleaning blocks 2b.

[0034] The carriage translation drive device 2d drives the second gantry 2a to move back and forth along the length of the long aluminum alloy profile. Each electric grinding head 2c rotates at high speed driven by a motor, thereby grinding the surface of the long aluminum alloy profile. At the same time, two strip-shaped cleaning blocks 2b wipe the surface of the long aluminum alloy profile, thereby cleaning the surface of the long aluminum alloy profile.

[0035] In this embodiment, the carriage translation drive device 2d is an electric belt drive mechanism installed on one side of the operating platform 1a in the width direction. This electric belt drive mechanism extends along the length direction of the operating platform 1a. Specifically, the electric belt drive mechanism includes a drive motor, a drive pulley, a driven pulley, several support pulleys, and a belt that mounts the drive pulley, driven pulley, and support pulleys. One column of the second gantry 2a is fixedly connected to the belt of the electric belt drive mechanism. The drive motor controls the rotation of the drive pulley, thereby driving the belt to rotate, which in turn drives the second gantry 2a to move along the length direction of the operating platform 1a. This method is simple and reliable.

[0036] Furthermore, the operating platform 1a is provided with two sliding guide ribs 1b extending along the length of the operating platform 1a. The two columns of the first gantry 3a are respectively slidably engaged with the corresponding sliding guide ribs 1b, and the two columns of the second gantry 2a are respectively slidably engaged with the corresponding sliding guide ribs 1b. Through this design, the stability and reliability of the first gantry 3a and the second gantry 2a moving along the operating platform 1a can be improved.

[0037] In this embodiment, the strip-shaped cleaning block 2b has the following two implementation methods:

[0038] Implementation method 1 of strip cleaning block 2b: The strip cleaning block 2b includes a cleaning base 2b1 fixedly installed on the bottom surface of the crossbeam of the second gantry 2a and a rubber block 2b2 installed on the bottom of the cleaning base 2b1. The bottom surface of the rubber block 2b2 is a flat structure. By wiping the surface of the long aluminum alloy profile with the rubber block 2b2, the surface of the long aluminum alloy profile can be effectively cleaned and it has good durability.

[0039] Implementation method 2 for strip cleaning block 2b: The strip cleaning block 2b includes a cleaning base 2b1 fixedly installed on the bottom surface of the crossbeam of the second gantry 2a and a velvet cloth covering the bottom surface of the cleaning base 2b1. The bottom surface of the cleaning base 2b1 is a flat structure. By wiping the surface of the long aluminum alloy profile with the velvet cloth, the surface of the long aluminum alloy profile can be effectively cleaned, and the cleaning effect is good.

[0040] Example 2:

[0041] Please see Figure 1 and Figure 2A profile warehousing and stacking system includes a profile surface treatment device as described in Embodiment 1, a material frame placement area 4 and a profile stacking area 5 respectively disposed on both sides of the width direction of a platform 1, and a profile transfer mechanism 6 disposed above the profile surface treatment device, the material frame placement area 4, and the profile stacking area 5. The material frame placement area 4 is used to place material frames 7. The profile transfer mechanism 6 first transfers the profiles 8 in the material frames 7 to an operating platform 1a for deburring, grinding, and cleaning. After completion, the profile transfer mechanism 6 then transfers the profiles 8 on the operating platform 1a to the profile stacking area 5 for stacking. After stacking, workers package the profiles.

[0042] In this embodiment, the profile transfer mechanism 6 includes two parallel third gantry frames 6a, a lifting device mounting beam 6b that can be moved along the length of the two third gantry frames 6a under the drive of the lifting device, and at least one lifting control assembly 6c that can be moved along the length of the lifting device mounting beam 6b. The two third gantry frames 6a are horizontally positioned above the profile surface treatment device, the material frame placement area 4, and the profile stacking area 5. The bottom of each lifting control assembly 6c is equipped with a profile gripping fixture 6d that can be raised and lowered under its drive. The profile gripping fixture 6d can grip and release long aluminum alloy profiles. Typically, due to the large dimensions of long aluminum alloy profiles, multiple sets of profile gripping fixtures 6d are required to grip them to ensure the safety of the transfer process.

[0043] It should be noted that the profile transfer mechanism 6 can also directly adopt common hoisting and transfer mechanisms such as the gantry crane system in the factory.

[0044] Finally, it should be noted that the above description is merely a preferred embodiment of the present utility model. Those skilled in the art, under the guidance of the present utility model, can make various similar representations without departing from the spirit and claims of the present utility model, and such modifications all fall within the protection scope of the present utility model.

Claims

1. A profile surface treatment device, comprising a frame, wherein an operating platform is provided on the top of the frame, characterized in that: Two deburring mechanisms and a grinding and cleaning mechanism located between the two deburring mechanisms are provided along the length of the operating platform. Each deburring mechanism includes a first gantry frame that can move along the length of the operating platform, a mounting base that can move along the width of the operating platform and is mounted on the crossbeam of the first gantry frame, a base translation drive device for driving the mounting base to move along the crossbeam of the first gantry frame, and a scraper mounted on the bottom of the mounting base, with the cutting edges of the scraper all facing the grinding and cleaning mechanism. The grinding and cleaning mechanism includes a second gantry frame that can move along the length of the operating platform under the drive of the carriage translation drive device. The bottom surface of the crossbeam of the second gantry frame is provided with two strip-shaped cleaning blocks extending along its length and multiple electric grinding heads evenly distributed along its length. Each electric grinding head is located between the two strip-shaped cleaning blocks, and the bottom surface of each electric grinding head is flush with the bottom surface of the two strip-shaped cleaning blocks.

2. The profile surface treatment apparatus according to claim 1, characterized in that: The carriage translation drive device is an electric belt drive mechanism installed on one side of the operating platform in the width direction. The electric belt drive mechanism extends along the length direction of the operating platform, and one column of the second gantry is fixedly connected to the belt of the electric belt drive mechanism.

3. The profile surface treatment apparatus according to claim 1, characterized in that: The strip-shaped cleaning block includes a cleaning base fixedly installed on the bottom surface of the crossbeam of the second gantry and a rubber block installed on the bottom of the cleaning base, wherein the bottom surface of the rubber block is a planar structure.

4. The profile surface treatment apparatus according to claim 1, characterized in that: The strip-shaped cleaning block includes a cleaning base fixedly installed on the bottom surface of the crossbeam of the second gantry and a velvet cloth covering the bottom surface of the cleaning base, wherein the bottom surface of the cleaning base is a planar structure.

5. The profile surface treatment apparatus according to claim 1, characterized in that: Each mounting base has an air nozzle installed at its bottom. The air nozzles are arranged side by side next to the corresponding scraper, and the air outlets of the air nozzles all face the grinding and cleaning mechanism. The air nozzles are connected to the air compressor through an air inlet pipe.

6. The profile surface treatment apparatus according to claim 1, characterized in that: The operating platform has two sliding guide ribs extending along the length of the operating platform. The two columns of the first gantry frame are slidably engaged with the corresponding sliding guide ribs, and the two columns of the second gantry frame are slidably engaged with the corresponding sliding guide ribs.

7. A profile warehousing and stacking system, characterized in that: The device includes a profile surface treatment apparatus as described in any one of claims 1-6, a material frame placement area and a profile stacking area respectively disposed on both sides of the frame width direction, and a profile transfer mechanism disposed above the profile surface treatment apparatus, the material frame placement area and the profile stacking area. The material frame placement area is used to place material frames, and the profile transfer mechanism is used to transfer profiles in the material frames to the operating platform and to transfer profiles on the operating platform to the profile stacking area for stacking.

8. The profile warehousing and stacking system according to claim 7, characterized in that: The profile transfer mechanism includes two parallel third gantry frames, a lifting device that can move along the length of the two third gantry frames under the drive of the lifting device, and at least one lifting control assembly that can move along the length of the lifting device. The bottom of each lifting control assembly is equipped with a profile gripping fixture that can be lifted and lowered under its drive.

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