High-efficiency trimming device for metal material manufacturing

Abstract

The utility model relates to the technical field of metal material manufacturing, in particular to a high-efficiency trimming device for metal material manufacturing, and solves the problems that in the prior art, a trimming mechanism is inconvenient to adjust according to metal plates with different thicknesses during metal material trimming, so that the flexibility of metal material trimming is greatly reduced, and the production cost is reduced. And the overall manufacturing efficiency of the metal material is influenced. A high-efficiency trimming device for metal material manufacturing comprises a frame body, a bearing plate is fixedly connected to the lower portion of the inner side of the frame body, a supporting frame is slidably connected to one side of the top of the bearing plate, a top plate is fixedly connected to the top of the frame body, a rotating rod is rotationally connected between the top plate and the bearing plate, and one end of the rotating rod is sleeved with a supporting plate. According to the mode provided by the utility model, the adjusting frame moves up and down for adjustment, so that the bottom of the adjusting frame and the top of the polishing plate can be used for trimming the metal plate, the convenience is very high, and the trimming efficiency of the metal plate is improved.

Description

Technical Field

[0001] This utility model relates to the field of metal material manufacturing technology, and in particular to a high-efficiency trimming device for metal material manufacturing. Background Technology

[0002] The manufacturing of metallic materials is a complex and multi-step process, encompassing multiple stages from raw material preparation and shaping to the final product. Metal ore mining: The manufacturing of metallic materials typically begins with the extraction of metallic ores. These ores contain the target metallic elements, such as iron ore and bauxite. Ore refining: After crushing, grinding, and beneficiation, the mined ore yields metallic concentrate. This concentrate is then smelted to extract metallic elements, such as molten iron and aluminum ingots. The shaping and processing of metallic materials is the most crucial step in the manufacturing process, determining the shape, size, and properties of the final product. Common shaping and processing methods include: Casting: Molten metal is poured into a mold, and after cooling and solidification, it forms a part of the desired shape and size. Casting processes offer advantages such as high production efficiency, low cost, and the ability to produce complex shapes. Common casting methods include sand casting, investment casting, die casting, and low-pressure casting. Forging: Forging involves using external force to plastically deform metallic materials, thereby obtaining parts of the desired shape and size. Forging can improve the density and structure of metal materials, enhancing their mechanical properties. It is suitable for producing important and heavily stressed parts. Forging can be categorized by temperature into cold forging and hot forging; and by whether a die is used for forming, into free forging, die forging, and die-formed forging. Plastic forming: Besides forging, plastic forming also includes rolling, extrusion, and drawing. These processes use external force to cause plastic deformation in metal materials, thereby obtaining parts of the desired shape. Powder metallurgy: This involves using a mixture of metal or non-metal powders, followed by processes such as pressing and sintering to form parts. Powder metallurgy can produce metal products with complex shapes and excellent performance, suitable for manufacturing precision and wear-resistant parts. Welding: This process joins two or more metal parts into a single unit by heating, pressurizing, or both. Welding offers advantages such as high connection strength, good sealing, and high production efficiency, and is widely used in the connection of various metal structures. Machining: For parts requiring higher precision and surface quality, machining methods are often used. Common machining processes include turning, milling, planing, and grinding. These methods involve machining metal parts with cutting tools to achieve the desired shape, size, and surface roughness. Heat treatment: Heat treatment processes are commonly used to improve the mechanical or chemical properties of metallic materials. Common heat treatment methods include annealing, normalizing, quenching, and tempering. These processes alter the internal structure of the metal material through heating, holding, and cooling to achieve the desired performance requirements. Surface treatment: Surface treatment techniques are commonly used to improve the corrosion resistance, wear resistance, or aesthetics of metallic materials. Common surface treatment methods include electroplating, spraying, and anodizing. These processes can form a protective film or decorative layer on the metal surface, thereby extending the service life of the metal material or improving its appearance quality.

[0003] The trimming process in metal manufacturing is an indispensable part of metal processing, directly affecting the product's appearance quality, performance, and safety. Trimming, as the name suggests, is the process of finishing the edges of metal materials. In metal manufacturing, the main purpose of trimming is to remove burrs, sharp edges, uneven areas, and excess processing material from the material's edges, making them smooth, burr-free, and thus improving the overall quality and lifespan of the material or product. Trimming not only improves the product's appearance quality but also prevents damage or accidents caused by edge issues during use. There are various trimming methods in metal manufacturing; the appropriate method can be selected based on the material type, shape, size, and production requirements.

[0004] When trimming metal materials, it is necessary to ensure the efficiency of metal trimming and to adapt to material plates of different thicknesses. However, we have considered that traditional metal trimming is not convenient for adjusting the trimming mechanism according to the different thicknesses of metal plates, which greatly reduces the flexibility of metal trimming and affects the overall efficiency of metal material manufacturing, making it extremely inconvenient. Therefore, there is an urgent need for a high-efficiency metal trimming device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency trimming device for metal material manufacturing, which solves the problem that in the prior art, it is not convenient to adjust the trimming mechanism according to metal plates of different thicknesses, which greatly reduces the flexibility of metal material trimming and thus affects the overall manufacturing efficiency of metal materials.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-efficiency trimming device for manufacturing metal materials includes a frame, a bearing plate fixedly connected to the lower inner side of the frame, a support frame slidably connected to the top side of the bearing plate, a top plate fixedly connected to the top of the frame, and a rotating rod rotatably connected between the top plate and the bearing plate. A support plate is sleeved on one end of the rotating rod, and a grinding cylinder is sleeved on the bottom end of the rotating rod. A grinding plate is sleeved on the lower part of the grinding cylinder. An adjustment frame is slidably connected to the upper part of the grinding cylinder. The bottom sides of the support plate are slidably connected to the top of the adjustment frame. A cylinder is fixedly connected to the top side of the top plate by bolts, and the output shaft of the cylinder passes through the top of the top plate and is fixedly connected to the top of the support plate. A drive motor is fixedly connected to the top side of the top plate by bolts, and the top end of the rotating rod passes through the top plate and is drively connected to the output shaft of the drive motor.

[0008] Preferably, the top of the adjustment frame is provided with an annular groove, and both sides of the bottom of the support plate are fixedly connected with sliding rods, and the bottom ends of the two sliding rods are slidably connected to the top of the adjustment frame through the annular groove.

[0009] Preferably, protrusions are fixedly connected to both sides of the inner wall of the adjustment frame, and the two protrusions are slidably connected to the inner wall of the grinding cylinder through vertical grooves.

[0010] Preferably, a slider is fixedly connected to the bottom of the support frame, and the slider is slidably connected to the top of the support plate through a groove.

[0011] Preferably, the bottom end of the rotating rod is rotatably connected to the top of the bearing plate via a rotating shaft, and the top end of the rotating rod passes through the top plate via a bearing sleeve.

[0012] Preferably, sliding blocks are fixedly connected to both sides of the support plate, and the two sliding blocks are slidably connected to the inner wall of the frame through sliding grooves.

[0013] This utility model has the following beneficial effects:

[0014] When using this high-efficiency metal material trimming device, the metal material plate to be trimmed is first placed in the support frame. Then, the distance between the adjustment frame and the grinding plate is adjusted according to the thickness of the material plate. A cylinder is activated to move the support plate up and down, which in turn moves the adjustment frame up and down. A drive motor is then activated to rotate the rotating rod, which in turn rotates the adjustment frame and the grinding plate. The metal plate is trimmed using the bottom of the adjustment frame and the top of the grinding plate. This principle can be used to trim metal material plates of different specifications, greatly improving the efficiency of metal material trimming. Compared to existing technologies where the trimming mechanism is not easily adjustable for metal plates of different thicknesses, thus greatly reducing the flexibility of metal material trimming and affecting the overall manufacturing efficiency, the method proposed in this invention, by adjusting the up and down movement of the adjustment frame, allows for trimming of the metal plate using the bottom of the adjustment frame and the top of the grinding plate, providing high convenience and improving the efficiency of metal plate trimming. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the top plate and its structure of the present invention;

[0019] Figure 4 This is a top view of the adjustment frame structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the grinding cylinder and its structure according to the present invention.

[0021] In the diagram: 1. Frame; 2. Bearing plate; 3. Support frame; 4. Slider; 5. Slide groove; 6. Top plate; 7. Rotating rod; 8. Drive motor; 9. Support plate; 10. Sliding block; 11. Sliding groove; 12. Grinding cylinder; 13. Grinding plate; 14. Adjusting frame; 15. Cylinder; 16. Slide rod; 17. Annular groove; 18. Protrusion; 19. Vertical groove. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] Reference Figure 1-5 A high-efficiency metal trimming device includes a frame 1, a bearing plate 2 fixedly connected to the lower inner side of the frame 1, a support frame 3 slidably connected to the top side of the bearing plate 2, a top plate 6 fixedly connected to the top of the frame 1, and a rotating rod 7 rotatably connected between the top plate 6 and the bearing plate 2. The rotating rod 7 allows rotation of a grinding cylinder 12, a grinding plate 13, and an adjusting frame 14. A support plate 9 is sleeved on one end of the rotating rod 7, and the grinding cylinder 12 is sleeved on the bottom end of the rotating rod 7. Furthermore, a grinding plate 13 is sleeved on the lower part of the grinding cylinder 12, and an adjustment frame 14 is slidably connected to the upper part of the grinding cylinder 12. The bottom sides of the support plate 9 are slidably connected to the top of the adjustment frame 14. A cylinder 15 is fixedly connected to the top side of the top plate 6 by bolts, and the output shaft of the cylinder 15 passes through the top of the top plate 6 and is fixedly connected to the top of the support plate 9. A drive motor 8 is fixedly connected to the top side of the top plate 6 by bolts, and the top end of the rotating rod 7 passes through the top plate 6 and is connected to the output shaft of the drive motor 8 for transmission.

[0024] Furthermore, the top of the adjustment frame 14 is provided with an annular groove 17, and both sides of the bottom of the support plate 9 are fixedly connected with sliding rods 16. The bottom ends of the two sliding rods 16 are slidably connected to the top of the adjustment frame 14 through the annular groove 17. Through the cooperation of the annular groove 17 and the sliding rods 16, the adjustment frame 14 can rotate with the rotating rod 7 after it has been adjusted up and down.

[0025] Furthermore, protrusions 18 are fixedly connected to both sides of the inner wall of the adjustment frame 14, and both protrusions 18 are slidably connected to the inner wall of the grinding cylinder 12 through the vertical groove 19. By using the protrusions 18 to slide in the vertical groove 19, the stability of the adjustment frame 14 during up and down movement can be improved.

[0026] Furthermore, a slider 4 is fixedly connected to the bottom of the support frame 3, and the slider 4 is slidably connected to the top of the support plate 2 through the slide groove 5. By using the slider 4 to slide in the slide groove 5, the stability of the support frame 3 during movement can be improved.

[0027] Furthermore, the bottom end of the rotating rod 7 is rotatably connected to the top of the bearing plate 2 via a rotating shaft, and the top end of the rotating rod 7 passes through the top plate 6 via a bearing sleeve.

[0028] Furthermore, sliding blocks 10 are fixedly connected to both sides of the support plate 9, and the two sliding blocks 10 are slidably connected to the inner wall of the frame 1 through the sliding groove 11. By sliding the sliding blocks 10 in the sliding groove 11, the stability of the support plate 9 during up and down movement can be improved.

[0029] In summary:

[0030] When precise trimming of a metal sheet is required, the sheet to be processed is first placed inside the support frame 3. Next, depending on the specific thickness of the metal sheet, the operator can easily adjust the distance between the adjustment frame 14 and the grinding plate 13. Simultaneously, the accuracy and stability of the adjustment must be ensured. By easily operating the adjustment device, the space between the adjustment frame 14 and the grinding plate 13 can perfectly adapt to material sheets of different thicknesses, thus ensuring the uniformity and consistency of the trimming effect. Subsequently, the cylinder 15 is activated to smoothly drive the support plate 9 to move up and down. This action, in turn, causes the connected adjustment frame 14 to move up and down synchronously. The selection of the cylinder 15 fully considers the stability of the power output and the precision of control, ensuring that every action in the trimming process is precise. Then, the drive motor 8 starts running, driving the rotating rod 7 to rotate. The rotation of the rotating rod 7... The adjustment frame 14 and the closely fitted grinding plate 13 are driven to rotate. The surfaces of the grinding plate 13 and the adjustment frame 14 are covered with a wear-resistant and sharp working layer, which can efficiently remove excess parts from the edges of the metal material plate, while ensuring that the edge after trimming is smooth and flat, meeting high-quality standards. Through this innovative trimming method, not only is the edge trimming of the metal material plate fast and accurate, but work efficiency is also greatly improved. Whether dealing with standard-sized metal material plates or special material plates with different specifications and complex shapes, this utility model can easily cope with the situation with its high adjustability and powerful processing capabilities, achieving efficient and accurate trimming operations. In addition, the trimming device also focuses on ease of use and safety. The operation interface is intuitive and easy to understand, and maintenance is simple, effectively reducing the labor intensity of operators while ensuring safety in the production process.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency trimming device for manufacturing metal materials, comprising a frame (1), characterized in that, A bearing plate (2) is fixedly connected to the lower inner side of the frame (1), and a support frame (3) is slidably connected to the top side of the bearing plate (2). A top plate (6) is fixedly connected to the top of the frame (1), and a rotating rod (7) is rotatably connected between the top plate (6) and the bearing plate (2). A support plate (9) is sleeved on one end of the rotating rod (7), and a grinding cylinder (12) is sleeved on the bottom end of the rotating rod (7). A grinding plate (13) is sleeved on the lower part of the grinding cylinder (12). An adjustment frame (14) is slidably connected to the upper part. The bottom sides of the support plate (9) are slidably connected to the top of the adjustment frame (14). A cylinder (15) is fixedly connected to the top side of the top plate (6) by bolts. The output shaft of the cylinder (15) passes through the top of the top plate (6) and is fixedly connected to the top of the support plate (9). A drive motor (8) is fixedly connected to the top side of the top plate (6) by bolts. The top end of the rotating rod (7) passes through the top plate (6) and is connected to the output shaft of the drive motor (8) for transmission.

2. The high-efficiency trimming device for manufacturing metal materials according to claim 1, characterized in that, The top of the adjustment frame (14) is provided with an annular slot (17), and both sides of the bottom of the support plate (9) are fixedly connected with slide rods (16), and the bottom ends of the two slide rods (16) are slidably connected to the top of the adjustment frame (14) through the annular slot (17).

3. The high-efficiency trimming device for manufacturing metal materials according to claim 1, characterized in that, Both sides of the inner wall of the adjustment frame (14) are fixedly connected with protrusions (18), and both protrusions (18) are slidably connected to the inner wall of the grinding cylinder (12) through the vertical groove (19).

4. The high-efficiency trimming device for manufacturing metal materials according to claim 1, characterized in that, The bottom of the support frame (3) is fixedly connected to a slider (4), and the slider (4) is slidably connected to the top of the bearing plate (2) through a groove (5).

5. The high-efficiency trimming device for manufacturing metal materials according to claim 1, characterized in that, The bottom end of the rotating rod (7) is rotatably connected to the top of the bearing plate (2) through a rotating shaft, and the top end of the rotating rod (7) passes through the top plate (6) through a bearing sleeve.

6. The high-efficiency trimming device for manufacturing metal materials according to claim 1, characterized in that, Both sides of the support plate (9) are fixedly connected to sliding blocks (10), and both sliding blocks (10) are slidably connected between the sliding groove (11) and the inner wall of the frame (1).

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