Multi-angle end face chamfering machine

By designing a multi-angle end face chamfering machine and utilizing the combination of a movable plate and an angle gauge, the problem of the chamfering machine's inability to accurately fix the angle is solved, enabling precise multi-angle processing. This is suitable for products of various materials and sizes, improving processing accuracy and efficiency, and extending the life of the grinding wheel.

CN223532108UActive Publication Date: 2025-11-11SHANGHAI USTRON QUARTZ GLASS CO LTD
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Patent Information

Application Number
CN202423151162.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-11
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing chamfering machines cannot accurately fix end faces at different angles when processing tubes, bars, plates, and cutting tools, resulting in large inspection errors after chamfering the product end faces.

Method used

A multi-angle end face chamfering machine was designed, which uses a combination of a movable plate and an angle gauge, and achieves precise angle adjustment through locking components. It is also equipped with a grinding wheel, guide rail, water blocking system and voltage adjustment device to ensure processing accuracy and efficiency.

Benefits of technology

It enables precise machining of multi-angle end face chamfering, improves machining accuracy and efficiency, is suitable for products of various materials and sizes, extends the service life of grinding wheels, and improves the adaptability and reliability of the machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of product machining, and particularly relates to a multi-angle end face chamfering machine which comprises a working table, and the working table is provided with a grinding wheel which is rotatably arranged on the rear side of the working table; the movable plate is located in front of the grinding wheel, and the movable plate can slide on the workbench in the front-back direction; and the bevel protractor is rotatably arranged on the movable plate, and the bevel protractor can be locked on the movable plate through a locking piece. The movable plate and the bevel protractor are used in cooperation, accurate angle adjustment is achieved, and the machining precision is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of product machining technology, specifically relating to a multi-angle end face chamfering machine. Background Technology

[0002] A chamfering machine is a specialized tool used to bevel the welded front face of pipes or plates. Currently, chamfering machines on the market generally rely on manual operation and experience to grind and chamfer the end faces of pipes, bars, plates, and cutting tools at different angles, which cannot achieve precise fixation and results in large inspection errors after chamfering the product end face. Utility Model Content

[0003] The present invention addresses the aforementioned technical problems by providing a multi-angle end face chamfering machine.

[0004] A multi-angle end face chamfering machine includes a worktable, on which are arranged:

[0005] A grinding wheel, which is rotatably disposed on the rear side of the worktable;

[0006] A movable plate is located in front of the grinding wheel and can slide on the worktable in a back-and-forth direction.

[0007] An angle gauge is rotatably mounted on the movable plate, and the angle gauge can be locked onto the movable plate by a locking device.

[0008] Optionally, a guide rail is provided on the left or right side of the worktable, and the length direction of the guide rail is the front-to-back direction;

[0009] A slider is provided on the left or right side of the movable plate, and the slider is slidably connected to the guide rail.

[0010] Optionally, a positioning hole is provided on the rear side of the movable plate near the grinding wheel, and a pin passes through the angle ruler and is rotatably connected to the positioning hole, thereby realizing the rotatable connection between the angle ruler and the movable plate.

[0011] Optionally, the angle ruler is an angle ruler with a 90-degree semi-circular groove, and a locking nut is provided on the angle ruler. The locking component is a pentagonal screw, which passes through the 90-degree semi-circular groove and is threadedly connected to the locking nut to lock the angle ruler.

[0012] Optionally, the angle ruler is a 90-degree angle ruler with a vertical edge.

[0013] Optionally, the multi-angle end face chamfering machine further includes:

[0014] Water injection pipe, one end of which is connected to a water delivery device, and the other end of which faces the grinding wheel behind the angle ruler;

[0015] A drain outlet is provided on the workbench and extends through the top and bottom of the workbench.

[0016] Optionally, a water-blocking steel strip is provided on the movable plate, the water-blocking steel strip runs through the top and bottom of the movable plate, the length direction of the water-blocking steel strip is the front-to-back direction, and the water-blocking steel strip is located on the side away from the water injection pipe.

[0017] Optionally, the multi-angle end face chamfering machine further includes:

[0018] A plurality of water baffles, including at least one of a grinding wheel water baffle, a machine platform water baffle, and a machine platform side water baffle. The grinding wheel water baffle has a semi-circular structure and is disposed above the grinding wheel. The machine platform water baffle is disposed above the worktable on the side of the grinding wheel and located on the side away from the angle ruler. The machine platform side water baffle is disposed on the side of the worktable and connected to the machine platform water baffle.

[0019] Optionally, the multi-angle end face chamfering machine further includes:

[0020] A drive motor is provided, the motor shaft of which is connected to the grinding wheel, and the drive motor drives the grinding wheel to rotate.

[0021] The multi-angle end face chamfering machine also includes:

[0022] A power supply voltage control box, wherein the power supply voltage control box has a built-in voltage regulating device, and the voltage regulating device is connected to the power supply terminal of the drive motor;

[0023] A machine switch is connected between the voltage regulator and the power supply terminal of the drive motor.

[0024] Beneficial effects:

[0025] 1. This utility model achieves precise angle adjustment through the combined use of a movable plate and an angle gauge, thereby improving processing accuracy. This utility model is applicable to the grinding, chamfering, and multi-angle beveling of end faces of various suitable sizes of products, including various workpieces, products of various materials, and cutting tools, covering a wide range of applications.

[0026] 2. This utility model is equipped with a complete drainage and cooling system. Water injection reduces heat generated by friction, extending the service life of the grinding wheel. Excess cooling water is promptly drained from the drain outlet to avoid affecting processing results and the working environment. The water baffle of this utility model prevents cooling water from splashing.

[0027] 3. In this utility model, the lower half of the hand-operated water-blocking steel bar moves the control plate in the front-back direction, while the upper half of the water-blocking steel bar blocks water, simplifying the design and improving efficiency.

[0028] 4. The power supply voltage control box of this utility model can adjust the working voltage of the drive motor to adapt to different processing requirements, thereby improving the adaptability and reliability of the machine. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of this utility model;

[0030] Figure 2 for Figure 1 Another perspective illustration;

[0031] Figure 3 for Figure 1 A magnified view of a portion of the image;

[0032] Figure 4 (a) to Figure 4 (e) is a schematic diagram of the product after processing using this utility model. Detailed Implementation

[0033] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so as to better understand the purpose, features and advantages of the present invention. It should be understood that the embodiments shown in the drawings are not intended to limit the scope of the present invention, but are only for illustrating the essential spirit of the technical solution of the present invention.

[0034] In the following description, certain specific details are set forth for the purpose of illustrating various disclosed embodiments in order to provide a thorough understanding of the various disclosed embodiments. However, those skilled in the art will recognize that embodiments may be practiced without one or more of these specific details. In other instances, well-known apparatuses, structures, and techniques associated with this application may not have been shown or described in detail to avoid unnecessarily obscuring the description of the embodiments.

[0035] Throughout this specification, references to "an embodiment" or "an embodiment" indicate that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Therefore, the appearance of "in an embodiment" or "an embodiment" in various places throughout the specification does not necessarily refer to the same embodiment. Furthermore, a particular feature, structure, or characteristic may be combined in any manner in one or more embodiments.

[0036] In the following description, in order to clearly demonstrate the structure and working method of this utility model, a number of directional terms will be used. However, terms such as "front", "back", "left", "right", "outside", "inside", "outward", "inward", "up", and "down" should be understood as convenient terms and not as limiting terms.

[0037] Reference Figures 1 to 3 This utility model provides a multi-angle end face chamfering machine, including a worktable 1, a grinding wheel 2, a movable plate 3, and an angle ruler 4.

[0038] The grinding wheel 2 is rotatably mounted on the rear side of the worktable 1. The movable plate 3 is located in front of the grinding wheel 2 and can slide on the worktable 1 in the back-and-forth direction. The angle gauge 4 is rotatably mounted on the movable plate 3 and can be locked onto the movable plate 3 by the locking member 41.

[0039] In use, the processing angle of product 9 can be determined by rotating the angle ruler 4. After determining the angle, the angle ruler is locked to the movable plate 3 by the locking member 41. Pushing the movable plate 3 to move backward causes the angle ruler and product 9 to move backward as well, so that the rear end of product 9 slowly approaches the grinding wheel surface of grinding wheel 2 for end face grinding, chamfering and multi-angle chamfering.

[0040] This invention achieves precise angle adjustment and improves machining accuracy through the combined use of the movable plate 3 and the angle gauge 4. (Refer to...) Figure 4 (a) to Figure 4 (e) This utility model is applicable to the grinding, chamfering and multi-angle chamfering of the end faces of various products of suitable size, including various workpieces, products of various materials and cutting tools, etc., with a wide coverage.

[0041] In one embodiment, a guide rail 11 is provided on the left or right side of the worktable 1, and the length direction of the guide rail 11 is the front-to-back direction. A slider is provided on the left or right side of the movable plate 3, and the slider is slidably connected to the guide rail 11.

[0042] In one embodiment, a positioning hole is provided on the movable plate 3 near the rear side of the grinding wheel 2, and a pin 42 passes through the angle ruler 4 and is rotatably connected to the positioning hole, thereby realizing the rotatable connection between the angle ruler 4 and the movable plate 3.

[0043] In one embodiment, the angle ruler 4 is an angle ruler 4 with a 90-degree semi-circular groove. A locking nut is provided on the angle ruler 4, and the locking member 41 is a pentagonal screw. The angle ruler 4 is locked by the pentagonal screw passing through the 90-degree semi-circular groove from top to bottom and tightening it with the locking nut.

[0044] The locking nut on the angle gauge 4 can be located at the top or bottom of the 90-degree semi-circular groove, preferably at the bottom. That is, a locking nut is located at the bottom of the angle gauge 4. A pentagonal screw passes through the 90-degree semi-circular groove from top to bottom and is threaded into the locking nut. When the pentagonal screw abuts against the movable plate 3, it locks the angle gauge 4. When it is necessary to rotate the angle gauge 4, the pentagonal screw is loosened from the locking nut.

[0045] This example demonstrates how locking or releasing the angle gauge 4 via locking element 41 ensures accuracy and repeatability during the machining process.

[0046] In one embodiment, the angle ruler 4 is a 90-degree angle ruler 4 with a vertical edge.

[0047] The vertical edge of angle gauge 4 can be used to align and abut against the side of the product perpendicular to the grinding wheel surface. For example, Figure 3 As shown, the right side of the vertical edge is aligned with and abuts against the side of the product perpendicular to the grinding wheel surface.

[0048] In one embodiment, the multi-angle end face chamfering machine also includes a water injection pipe 5 and a drain outlet 6.

[0049] One end of the water injection pipe 5 is connected to an external water supply device, and the other end of the water injection pipe 5 faces the grinding wheel 2 behind the angle ruler 4. The drain outlet 6 is located on the workbench 1 and runs through the top and bottom of the workbench 1.

[0050] Water injection pipe 5 injects water into the contact area between grinding wheel 2 and product 9. This water injection reduces heat generated by friction, extending the service life of grinding wheel 2. Drain outlet 6 promptly removes excess cooling water to prevent impact on processing results and maintain a safe and clean working environment.

[0051] Specifically, a water storage tank can be installed below the workbench 1, with a drain outlet 6 located above and connected to the water storage tank. The cooling water discharged from the drain outlet 6 can flow directly into the water storage tank. Alternatively, a drain pipe can be connected to the drain outlet 6 to discharge the cooling water into a sewer or other drainage system.

[0052] In this embodiment, a water injection switch, such as a valve, can be installed on the water injection pipe 5 or the external water supply device to open the water injection switch to inject water when water injection is required.

[0053] In one embodiment, a water-blocking steel strip 7 is provided on the movable plate 3. The water-blocking steel strip 7 runs through the top and bottom of the movable plate 3. The length direction of the water-blocking steel strip 7 is the front-to-back direction. The water-blocking steel strip 7 is located on the side away from the water injection pipe 5.

[0054] In this embodiment, the control plate 3 moves in the front-to-back direction by manually pulling the lower half of the water-blocking steel bar 7, while the upper half of the water-blocking steel bar 7 blocks water, simplifying the design and improving efficiency.

[0055] In one embodiment, the multi-angle end face chamfering machine further includes a plurality of baffles 8, which include at least one of a grinding wheel baffle, a machine platform baffle, and a machine platform side baffle. The grinding wheel baffle has a semi-circular structure and is disposed above the grinding wheel 2. The machine platform baffle is disposed above the worktable 1 on the side of the grinding wheel 2 and is located on the side away from the angle ruler 4. The machine platform side baffle is disposed on the side of the worktable 1 and is connected to the machine platform baffle.

[0056] The water baffle plate 8 of this utility model prevents cooling water from splashing.

[0057] In one embodiment, the multi-angle end face chamfering machine further includes a drive motor, the motor shaft of which is connected to the grinding wheel 2, and the grinding wheel 2 is driven to rotate by the drive motor.

[0058] Specifically, the drive motor can be located behind the grinding wheel 2, and can be covered by a dust cover. The motor shaft of the drive motor extends out of the dust cover and is connected to the grinding wheel 2 in front of it. The motor shaft can be supported on the worktable 1 by bearings.

[0059] In one embodiment, the multi-angle end face chamfering machine also includes a power supply voltage control box 12 and a machine switch 13.

[0060] The power supply voltage control box 12 has a built-in voltage regulator, which is connected to the power supply terminal of the drive motor. The machine switch 13 is connected between the voltage regulator and the power supply terminal of the drive motor.

[0061] The operating voltage of the drive motor can be adjusted by the voltage regulator to adapt to different processing requirements, thus improving the machine's adaptability and reliability. The start and stop of the drive motor can be controlled by the machine switch 13.

[0062] In this embodiment, the voltage regulation device can be any existing device used for regulating the voltage of a motor or for adjusting the power of a motor.

[0063] In one embodiment, when using this utility model, the side of the product 9 perpendicular to the end face to be processed is aligned with the vertical edge of the angle ruler 4 on the movable plate 3. After adjusting the angle ruler 4 to a suitable angle, the locking part 41 is tightened. The movable plate 3 is moved back and forth so that the end face of the product slowly approaches the grinding wheel surface of the grinding wheel 2 to perform end face grinding, chamfering and multi-angle chamfering. After ensuring that the end face of the product is in an accurate position, the machine switch 13 and the water injection pipe are turned on for processing.

[0064] The preferred embodiments of this utility model have been described in detail above. However, it should be understood that after reading the above teachings, those skilled in the art can make various alterations or modifications to this utility model. These equivalent forms also fall within the scope defined by the appended claims.

Claims

1. A multi-angle end face chamfering machine, comprising a worktable, characterized in that, The workbench is equipped with: A grinding wheel, which is rotatably disposed on the rear side of the worktable; A movable plate is located in front of the grinding wheel and can slide on the worktable in a back-and-forth direction. An angle gauge is rotatably mounted on the movable plate, and the angle gauge can be locked onto the movable plate by a locking device.

2. A multi-angle end face chamfering machine as described in claim 1, characterized in that, The workbench is provided with a guide rail on its left or right side, and the length direction of the guide rail is the front-to-back direction; A slider is provided on the left or right side of the movable plate, and the slider is slidably connected to the guide rail.

3. A multi-angle end face chamfering machine as described in claim 1, characterized in that, A positioning hole is provided on the movable plate near the rear side of the grinding wheel. A pin passes through the angle ruler and is rotatably connected to the positioning hole, thereby realizing the rotatable connection between the angle ruler and the movable plate.

4. A multi-angle end face chamfering machine as described in claim 1, characterized in that, The angle gauge is an angle gauge with a 90-degree semi-circular groove. The angle gauge is equipped with a locking nut. The locking component is a pentagonal screw. The angle gauge is locked by the pentagonal screw passing through the 90-degree semi-circular groove and being threadedly connected to the locking nut.

5. A multi-angle end face chamfering machine as described in claim 1, characterized in that, The angle ruler is a 90-degree angle ruler with a vertical edge.

6. A multi-angle end face chamfering machine as described in claim 1, characterized in that, The multi-angle end face chamfering machine also includes: Water injection pipe, one end of which is connected to a water delivery device, and the other end of which faces the grinding wheel behind the angle ruler; A drain outlet is provided on the workbench and extends through the top and bottom of the workbench.

7. A multi-angle end face chamfering machine as described in claim 6, characterized in that, A water-blocking steel strip is provided on the movable plate. The water-blocking steel strip runs through the top and bottom of the movable plate. The length direction of the water-blocking steel strip is the front-to-back direction. The water-blocking steel strip is located on the side away from the water injection pipe.

8. A multi-angle end face chamfering machine as described in claim 6, characterized in that, The multi-angle end face chamfering machine also includes: A plurality of water baffles, including at least one of a grinding wheel water baffle, a machine platform water baffle, and a machine platform side water baffle. The grinding wheel water baffle has a semi-circular structure and is disposed above the grinding wheel. The machine platform water baffle is disposed above the worktable on the side of the grinding wheel and located on the side away from the angle ruler. The machine platform side water baffle is disposed on the side of the worktable and connected to the machine platform water baffle.

9. A multi-angle end face chamfering machine as described in any one of claims 1 to 8, characterized in that, The multi-angle end face chamfering machine also includes: A drive motor is provided, the motor shaft of which is connected to the grinding wheel, and the drive motor drives the grinding wheel to rotate.

10. A multi-angle end face chamfering machine as described in claim 9, characterized in that, The multi-angle end face chamfering machine also includes: A power supply voltage control box, wherein the power supply voltage control box has a built-in voltage regulating device, and the voltage regulating device is connected to the power supply terminal of the drive motor; A machine switch is connected between the voltage regulator and the power supply terminal of the drive motor.