Pull rod dismounting tool

Abstract

The utility model provides a pull rod dismounting tool which comprises a tool base, a transverse plate is fixed to one side of the top of the tool base, vertical plates are symmetrically fixed to the top of the transverse plate, a movable clamp mechanism used for fixing the tip end of a pull rod is installed between the vertical plates, a lower support is fixed to the top of the tool base, and an upper support is hinged to the lower support through a pin shaft. A jack mounting seat is fixed at the top of the upper support, and a jack is mounted on the jack mounting seat; the device further comprises a pull rod clamp mechanism used for clamping the pull rod body, and the pull rod clamp mechanism is matched with the jack and used for disassembling the pull rod. According to the dismounting tool, the jack is used as dismounting power, so that the pull rod is dismounted, the dismounting efficiency is effectively improved, and the dismounting difficulty is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of threaded connection tie rod disassembly device, specifically relating to tie rod disassembly tooling. Background Technology

[0002] In the precision steel tube drawing process, long tie rods are required. (See...) Figure 5 The long pull rod is connected to the pull rod tip 22 and the pull rod body 28 by threads. When replacing or disassembling the pull rod tip 22, it is necessary to disassemble both of them. Since the two are connected by threads, the connection is relatively tight and cannot be disassembled manually. Utility Model Content

[0003] The purpose of this utility model is to provide a tie rod disassembly fixture. This disassembly fixture uses a jack as the disassembly power to disassemble the tie rod, thereby effectively improving the disassembly efficiency and reducing the disassembly difficulty.

[0004] To achieve the aforementioned technical features, the present invention aims to provide the following: a pull rod disassembly fixture includes a fixture base, a horizontal plate fixed to one side of the top of the fixture base, vertical plates symmetrically fixed to the top of the horizontal plate, a movable clamping mechanism for fixing the tip of the pull rod installed between the vertical plates, a lower support fixed to the top of the fixture base, an upper support hinged to the lower support via a pin, a jack mounting base fixed to the top of the upper support, and a jack mounted on the jack mounting base; it also includes a pull rod clamping mechanism for clamping the pull rod body, the pull rod clamping mechanism cooperating with the jack to disassemble the pull rod.

[0005] The tooling base includes parallel I-beam bases, with a rectangular frame top plate fixed to the top of the I-beam bases, and a horizontal plate fixed to the top of the rectangular frame top plate.

[0006] A reinforcing plate is provided between the outer wall of the vertical plate and the horizontal plate.

[0007] The movable clamping mechanism includes a rectangular groove machined on the inner side wall of the upright plate, a sliding groove machined on the rectangular groove, a lower clamp slidably installed between the lower parts of the sliding groove, the lower clamp cooperating with the upper clamp, the upper clamp slidably disposed between the upper parts of the sliding groove, and the lower clamp and the upper clamp being fixedly connected by symmetrically arranged tension screws.

[0008] The lower clamp has limit bolts fixed at both ends, and the limit bolts pass through the sliding groove;

[0009] The lower and upper clamps are machined with through holes for the tensioning screw to pass through.

[0010] The inner sidewalls of the lower clamp and the upper clamp that cooperate are provided with V-shaped grooves, which cooperate with the outer wall of the tip of the pull rod.

[0011] The inner wall of the V-shaped slot is provided with toothed grooves.

[0012] The lower and upper clamps have insertion holes machined in their center, and positioning bolts are inserted into the insertion holes. The positioning bolts pass through the pull rod through hole on the tip of the pull rod.

[0013] The lever clamp mechanism includes a first flat-jaw clamp, and a second flat-jaw clamp is fixed to the first flat-jaw clamp by a flat-jaw clamp screw. The length of the second flat-jaw clamp is greater than the length of the first flat-jaw clamp.

[0014] The jack is connected to the manual pump via a hydraulic pipe, and the manual pump is equipped with a manual operating lever.

[0015] A bottom support screw is provided on the horizontal plate at the bottom center of the lower clamp.

[0016] The present invention has the following beneficial effects:

[0017] 1. By adopting the disassembly fixture of this utility model, a jack can be used as the disassembly power to realize the disassembly of the tie rod, which effectively improves the disassembly efficiency and reduces the disassembly difficulty.

[0018] 2. The aforementioned tooling base can effectively and reliably support the entire disassembly tooling, thereby ensuring the stability of the support.

[0019] 3. The aforementioned reinforcing plates ensure the structural strength and stability of the uprights.

[0020] 4. The movable clamping mechanism described above can reliably clamp and fix the tip of the pull rod, and the sliding groove described above can realize the sliding adjustment between the lower clamp and the upper clamp.

[0021] 5. The through holes facilitate the passage of the tensioning screw, thereby achieving reliable fixation of the lower and upper clamps.

[0022] 6. The aforementioned limiting bolts can be used to position the tip of the tie rod, thereby preventing rotation during disassembly.

[0023] 7. The aforementioned toothed grooves can effectively increase the friction between the rod tip and the clamping process.

[0024] 8. The bottom support screw mentioned above can reliably support the lower clamp after the position adjustment is completed. Attached Figure Description

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Figure 1 This is the front view of this utility model.

[0027] Figure 2 This is a side view of the present invention.

[0028] Figure 3 This is a structural diagram of the pull rod clamp mechanism of this utility model.

[0029] Figure 4 This is a structural diagram of the combined structure of the lower clamp and the upper clamp of this utility model.

[0030] Figure 5 This is a top view of the lower clamp of this utility model.

[0031] Figure 6 This is the main view of the tooling base of this utility model.

[0032] Figure 7 This is a top view of the tooling base of this utility model.

[0033] Figure 8 This is the front view of the vertical plate mounting structure of this utility model.

[0034] Figure 9 This is a top view of the vertical plate mounting structure of this utility model.

[0035] Figure 10 This is a side view of the vertical plate mounting structure of this utility model.

[0036] Figure 11 This is a three-dimensional drawing of the utility model.

[0037] Figure 12 This is a structural diagram of the tie rod of this utility model.

[0038] In the diagram: 1. I-beam base; 2. Rectangular frame top plate; 3. Horizontal plate; 4. Reinforcing plate; 5. Limiting bolt; 6. Lower clamp; 7. Vertical plate; 8. Upper clamp; 9. Tensioning screw; 10. Insertion hole; 11. Bottom support screw; 12. V-groove; 13. Jack; 14. Jack mounting base; 15. Upper support; 16. Lower support; 17. Slide groove; 18. Second flat-jaw clamp; 19. Flat clamp screw; 20. First flat-jaw clamp; 21. Rectangular groove; 22. Pull rod tip; 23. Through hole; 24. Hydraulic pipe; 25. Manual operating lever; 26. Manual pump; 27. Through hole; 28. Pull rod body. Detailed Implementation

[0039] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0040] like Figure 1-12As shown, the tie rod disassembly fixture includes a fixture base, a horizontal plate 3 fixed to one side of the top of the fixture base, vertical plates 7 symmetrically fixed to the top of the horizontal plate 3, and a movable clamping mechanism for fixing the tip 22 of the tie rod installed between the vertical plates 7. A lower support 16 is fixed to the top of the fixture base, and an upper support 15 is hinged to the lower support 16 via a pin. A jack mounting base 14 is fixed to the top of the upper support 15, and a jack 13 is mounted on the jack mounting base 14. It also includes a tie rod clamping mechanism for clamping the tie rod body 28. The tie rod clamping mechanism cooperates with the jack 13 to disassemble the tie rod. This disassembly fixture uses a jack as the disassembly power to achieve the disassembly of the tie rod, effectively improving disassembly efficiency and reducing disassembly difficulty. In specific use, by...

[0041] Furthermore, the tooling base includes parallel I-beam bases 1, with a rectangular frame top plate 2 fixed to the top of the I-beam bases 1, and a horizontal plate 3 fixed to the top of the rectangular frame top plate 2. This tooling base provides effective and reliable support for the entire disassembly tooling, thus ensuring the stability of the support.

[0042] Furthermore, a reinforcing plate 4 is provided between the outer wall of the vertical plate 7 and the horizontal plate 3. The reinforcing plate 4 ensures the structural strength and stability of the vertical plate 7.

[0043] Furthermore, the movable clamping mechanism includes a rectangular groove 21 machined on the inner wall of the upright plate 7. A sliding groove 17 is machined on the rectangular groove 21. A lower clamp 6 is slidably mounted between the lower parts of the sliding groove 17. The lower clamp 6 cooperates with an upper clamp 8, which is slidably positioned between the upper parts of the sliding groove 17. The lower clamp 6 and the upper clamp 8 are fixedly connected by symmetrically arranged tension screws 9. This movable clamping mechanism enables reliable clamping and fixing of the pull rod tip 22. Moreover, the sliding groove 17 allows for sliding adjustment between the lower clamp 6 and the upper clamp 8. Furthermore, the tension screws 9 ensure reliable clamping between the lower clamp 6 and the upper clamp 8, thereby achieving reliable fixing of the pull rod tip 22 during disassembly.

[0044] Furthermore, the lower clamp 6 is fixed with limiting bolts 5 at both ends, and the limiting bolts 5 pass through the slide groove 17. The limiting bolts 5 can be used to position the tip 22 of the pull rod, thereby preventing it from rotating during disassembly.

[0045] Furthermore, the lower clamp 6 and the upper clamp 8 are machined with through holes 23 for the tensioning screw 9 to pass through. The through holes 23 facilitate the passage of the tensioning screw 9, thereby achieving reliable fixation of the lower clamp 6 and the upper clamp 8.

[0046] Furthermore, a V-shaped groove 12 is provided on the inner side wall of the lower clamp 6 and the upper clamp 8 that cooperate with each other. The V-shaped groove 12 cooperates with the outer wall of the pull rod tip 22. The V-shaped groove 12 facilitates cooperation with the pull rod tip 22, thereby achieving reliable clamping and fixing of the pull rod tip 22.

[0047] Furthermore, the inner wall of the V-shaped groove 12 is provided with a toothed groove 1201. The toothed groove 1201 can effectively increase the friction between the groove and the tip 22 of the pull rod during the clamping process.

[0048] Furthermore, the lower clamp 6 and the upper clamp 8 have insertion holes 10 machined at their center, and positioning bolts are inserted into the insertion holes 10, passing through the pull rod through hole 27 on the pull rod tip 22. Through the above...

[0049] Furthermore, the lever clamp mechanism includes a first flat-jaw clamp 20, and a second flat-jaw clamp 18 is fixed to the first flat-jaw clamp 20 by a flat-jaw clamp screw 19. The length of the second flat-jaw clamp 18 is greater than the length of the first flat-jaw clamp 20.

[0050] Furthermore, the jack 13 is connected to the manual pump 26 via a hydraulic pipe 24, and the manual pump 26 is equipped with a manual operating lever 25; the manual pump 26 facilitates the supply of power to the jack 13, thereby providing disassembly power. Moreover, the use of the manual pump 26 facilitates movement and makes it flexible and convenient to use.

[0051] Furthermore, a bottom support screw 11 is provided on the horizontal plate 3 at the bottom center of the lower clamp 6. The bottom support screw 11 provides reliable support for the lower clamp 6 after the position adjustment is completed.

[0052] Example 2:

[0053] A method for disassembling a tie rod, wherein the disassembly method is implemented using the aforementioned disassembly fixture, includes the following steps:

[0054] Step 1, fixing the tip 22 of the pull rod:

[0055] Based on the position and basic dimensions of the pull rod tip 22 of the pull rod to be disassembled, the position of the lower clamp 6 between the upright plates 7 is initially adjusted and fixed. Then, the pull rod tip 22 is placed on the lower clamp 6, and the upper clamp 8 is fixedly installed. The positioning bolt is passed through the insertion holes 10 on the upper clamp 8 and the lower clamp 6, and at the same time through the pull rod through hole 27, thereby fixing the angle of the pull rod tip 22.

[0056] Step 2, Installation of Jack 13:

[0057] Load jack 13 onto jack mounting base 14;

[0058] Step 3, fixing the pull rod body 28:

[0059] Based on the position of the jack 13, determine the installation position of the lever clamp mechanism, then fix the lever clamp mechanism on the lever body 28, and ensure that the piston rod of the jack 13 is in contact with the second flat jaw clamp 18 of the lever clamp mechanism.

[0060] Step 4, disassembly of the pull rod body 28:

[0061] Start the jack 13, and push the second flat jaw clamp 18 of the lever clamp mechanism through the piston rod of the jack 13. Then, the lever clamp mechanism drives the lever body 28 to rotate, thereby causing the lever body 28 and the lever tip 22 to rotate relative to each other, and finally achieving the disassembly of the two.

[0062] Step 5, disassembly of the lever clamp mechanism:

[0063] After the pull rod tip 22 and the pull rod body 28 have been completely disassembled, the corresponding pull rod clamp mechanism is disassembled and the pull rod body 28 is removed.

[0064] Step 6, disassembly of the tip 22 of the pull rod:

[0065] After the tip 22 of the pull rod is disassembled, remove the positioning bolt, upper clamp 8 and lower clamp 6, and then disassemble the tip 22 of the pull rod.

Claims

1. A tie rod disassembly fixture, characterized in that, The tooling base includes a horizontal plate (3) fixed on one side of the top of the tooling base, and vertical plates (7) symmetrically fixed on the top of the horizontal plate (3). A movable clamping mechanism for fixing the tip (22) of the pull rod is installed between the vertical plates (7). A lower support (16) is fixed on the top of the tooling base. An upper support (15) is hinged to the lower support (16) by a pin. A jack mounting seat (14) is fixed on the top of the upper support (15). A jack (13) is installed on the jack mounting seat (14). The tooling base also includes a pull rod clamping mechanism for clamping the pull rod body (28). The pull rod clamping mechanism cooperates with the jack (13) to disassemble the pull rod.

2. The tie rod disassembly fixture according to claim 1, characterized in that: The tooling base includes parallel I-beam bases (1), with a rectangular frame top plate (2) fixed to the top of the I-beam bases (1), and a horizontal plate (3) fixed to the top of the rectangular frame top plate (2).

3. The tie rod disassembly fixture according to claim 1, characterized in that: A reinforcing plate (4) is provided between the outer wall of the vertical plate (7) and the horizontal plate (3).

4. The tie rod disassembly fixture according to claim 1, characterized in that: The movable clamp mechanism includes a rectangular groove (21) machined on the inner side wall of the upright plate (7), a sliding groove (17) machined on the rectangular groove (21), a lower clamp (6) slidably installed between the lower parts of the sliding groove (17), the lower clamp (6) cooperates with the upper clamp (8), the upper clamp (8) is slidably arranged between the upper parts of the sliding groove (17), and the lower clamp (6) and the upper clamp (8) are fixedly connected by symmetrically arranged tension screws (9).

5. The tie rod disassembly fixture according to claim 4, characterized in that: The lower clamp (6) has limit bolts (5) fixed at both ends, and the limit bolts (5) pass through the slide groove (17). The lower clamp (6) and upper clamp (8) are machined with through holes (23) for passing through the tensioning screw (9).

6. The tie rod disassembly fixture according to claim 4, characterized in that: The inner sidewalls of the lower clamp (6) and the upper clamp (8) that cooperate are provided with V-shaped slots (12), which cooperate with the outer wall of the tip (22) of the pull rod; The inner wall of the V-shaped slot (12) is provided with a toothed groove (1201).

7. The tie rod disassembly fixture according to claim 6, characterized in that: The lower clamp (6) and the upper clamp (8) have insertion holes (10) machined in their center. A positioning bolt is inserted into the insertion hole (10) and passes through the pull rod through hole (27) on the tip (22) of the pull rod.

8. The tie rod disassembly fixture according to claim 1, characterized in that: The lever clamp mechanism includes a first flat-mouth clamp (20), and a second flat-mouth clamp (18) is fixed to the first flat-mouth clamp (20) by a flat clamp screw (19). The length of the second flat-mouth clamp (18) is greater than the length of the first flat-mouth clamp (20).

9. The tie rod disassembly fixture according to claim 1, characterized in that: The jack (13) is connected to the manual pump (26) via a hydraulic pipe (24), and the manual pump (26) is equipped with a manual operating lever (25).

10. The tie rod disassembly fixture according to claim 1, characterized in that: A bottom support screw (11) is provided on the horizontal plate (3) and at the bottom center of the lower clamp (6).

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