310S stainless steel dewaxing sagger

By using a 310S stainless steel inner and outer cylinder structure and a high-temperature resistant adsorption layer, the problems of short service life and low efficiency of ceramic wax removal equipment have been solved, achieving efficient and convenient wax removal operation and improving product quality.

CN223532700UActive Publication Date: 2025-11-11GUIZHOU QUNHUA JIUJIU SPECIAL CERAMIC TECH CO LTD
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Patent Information

Application Number
CN202422900405.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-11
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing ceramic wax removal equipment has a short service life, low wax removal efficiency, and product defects such as blistering, cracking, and wax runoff in the blanks.

Method used

Made of 310S stainless steel, the inner and outer cylinders are designed to hold the wax removal product. The outer cylinder is located outside the inner cylinder, and there is a cavity between them. The side walls of the inner and outer cylinders have through holes for easy communication. The inner and outer cylinders slide together. A high-temperature resistant adsorption layer is placed between the inner and outer cylinders to absorb the wax oil. The outer cylinder can be separated for easy replacement of the adsorption layer, and the inner cylinder can be removed through the clamping notch.

Benefits of technology

It improves the service life of the wax removal equipment, increases wax removal efficiency, reduces the difficulty of operation, adapts to different wax removal process requirements, and reduces the cost of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 310S stainless steel dewaxing sagger which comprises an inner cylinder with an upper opening and an outer cylinder with an upper opening, the inner cylinder is used for placing a dewaxing product, the outer cylinder is arranged on the outer side of the inner cylinder, a containing cavity is arranged between the inner cylinder and the outer cylinder, the side wall of the inner cylinder is provided with an inner side through hole, the side wall of the outer cylinder is provided with an outer side through hole, and the inner side through hole is communicated with the outer side through hole. The outer side through hole enables the containing cavity to be communicated with the outside, and the inner side through hole enables the containing cavity to be communicated with the inner cylinder. The accommodating cavity comprises a side accommodating cavity and a bottom accommodating cavity, and a bottom through hole is formed in the bottom of the inner cylinder, so that the bottom accommodating cavity is communicated with the inner cylinder. And a side high-temperature-resistant adsorption layer is arranged in the side accommodating cavity. And a bottom high-temperature-resistant adsorption layer is arranged in the bottom accommodating cavity. The dewaxing device is made of a 310S stainless steel material, has good high-temperature resistance and adapts to a high-temperature environment of a dewaxing process. And by arranging the side high-temperature-resistant adsorption layer and the bottom high-temperature-resistant adsorption layer, the dewaxing efficiency is improved. The problems that existing ceramic de-waxing equipment is short in service life and low in de-waxing efficiency are solved.
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Description

Technical Field

[0001] This utility model relates to the field of wax removal fixtures, specifically a 310S stainless steel wax removal sagger. Background Technology

[0002] Hot pressing is a common method of ceramic forming, especially for complex-shaped and thin-walled products. In hot pressing, paraffin wax is added as a forming binder. Before the product is fired at high temperature, the paraffin wax needs to be removed (dewaxing, wax removal, or degumming). The wax removal temperature is 1000℃±50℃.

[0003] Existing saggers are mainly made of porcelain clay. The ceramic product and adsorbent (alumina dewaxing powder) are mixed evenly, placed into the porcelain clay sagger, and then placed in a medium-temperature kiln for dewaxing according to a specific heating curve. However, the porcelain clay saggers will crack and break after a certain number of uses, forming solid waste, and have a short service life.

[0004] Meanwhile, due to the poor thermal conductivity of porcelain clay, products dewaxing using traditional saggers suffer from defects such as blistering, cracking, and wax runoff, resulting in a low product qualification rate. Furthermore, the dewaxing process is time-consuming and energy-intensive. Utility Model Content

[0005] The purpose of this invention is to provide a 310S stainless steel wax removal sagger to solve the problems of short service life and low wax removal efficiency of existing ceramic wax removal equipment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a 310S stainless steel wax removal sagger, comprising an inner cylinder and an outer cylinder with an upper opening, wherein the inner cylinder is used to place the wax removal product, the outer cylinder is disposed outside the inner cylinder, a receiving cavity is provided between the inner cylinder and the outer cylinder, an inner through hole is provided on the side wall of the inner cylinder, and an outer through hole is provided on the side wall of the outer cylinder, wherein the outer through hole allows the receiving cavity to communicate with the outside, and the inner through hole allows the receiving cavity to communicate with the inner cylinder.

[0007] Preferably, the accommodating cavity includes a side accommodating cavity and a bottom accommodating cavity, and the bottom of the inner cylinder is provided with a bottom through hole, so that the bottom accommodating cavity communicates with the inner cylinder.

[0008] Preferably, a high-temperature resistant adsorption layer is provided within the side accommodating cavity. The high-temperature resistant adsorption layer has a microporous structure, such as high-temperature resistant cotton (alumina cotton).

[0009] Preferably, a high-temperature resistant adsorption layer is provided inside the bottom cavity. The high-temperature resistant adsorption layer is made of alumina particle filler or alumina cotton.

[0010] Preferably, the outer cylinder is provided with an outer sliding member, and the inner cylinder is provided with an inner sliding member, with the inner and outer sliding members slidingly engaged. The outer and inner sliding members slide using a combination of sliders and grooves, allowing the outer and inner cylinders to be separated. The number of sliders and grooves is typically two or three.

[0011] Preferably, the outer cylinder is provided with an external clamping notch.

[0012] Preferably, the inner and outer cylinders are made of 310S stainless steel. 310S stainless steel maintains good mechanical properties and corrosion resistance at high temperatures, making it suitable for applications with temperatures up to 1150°C. 310S stainless steel also has good hot and cold working properties and can be formed using various processing methods. Due to its high-temperature and corrosion resistance, 310S stainless steel parts have a long service life, reducing the frequency of maintenance and replacement.

[0013] Preferably, the inner cylinder is provided with an inner clamping notch.

[0014] Preferably, the inner and outer cylinders are square or circular in shape. Other irregular shapes are also acceptable. The shape can be chosen as needed.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] Increased service life: The inner and outer cylinders are made of 310S stainless steel, which has good high temperature resistance and corrosion resistance, thus significantly improving the service life of the wax removal sagger.

[0017] Improve wax removal efficiency: The high-temperature resistant adsorption layer on the side and the high-temperature resistant adsorption layer on the bottom are set to effectively absorb and fix the wax oil, facilitate the volatilization of wax fumes, and improve wax removal efficiency.

[0018] Easy to operate: The split inner and outer cylinder structure makes it easy to install and replace the high-temperature resistant adsorption layer. At the same time, the inner cylinder can be easily and quickly removed by clamping the inner notch with clamping pliers, which improves the convenience of operation.

[0019] Highly flexible: The materials of the side high-temperature resistant adsorption layer and the bottom high-temperature resistant adsorption layer can be changed according to the needs of different dewaxing ceramic materials, such as zirconia particles, zirconia cotton layer, etc., to adapt to different dewaxing processes.

[0020] Cost savings: The wax removal sagger in this embodiment has a simple structure, low manufacturing cost, and high durability, which reduces the user's operating costs.

[0021] In summary, the wax removal sagger of this invention can effectively improve the wax removal effect of ceramic products, reduce product defects, and improve product quality. It solves the problems of short service life and low wax removal efficiency of existing ceramic wax removal equipment. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of Embodiment 1 of the present utility model;

[0023] Figure 2 This is a schematic diagram of the internal structure of Embodiment 1 of the present utility model;

[0024] Figure 3 This is a three-dimensional structural diagram of Embodiment 2 of the present invention;

[0025] Figure 4 This is a schematic diagram of the internal structure of Embodiment 2 of the present invention;

[0026] Figure 5 This is a three-dimensional structural diagram of Embodiment 3 of the present utility model;

[0027] Figure 6 This is a schematic diagram of the internal structure of Embodiment 3 of this utility model.

[0028] Reference numerals: 1. Inner cylinder; 11. Inner through hole; 12. Bottom through hole; 2. Outer cylinder; 21. Outer through hole; 22. Outer sliding member; 31. Side accommodating cavity; 311. Side high-temperature resistant adsorption layer; 32. Bottom accommodating cavity; 321. Bottom high-temperature resistant adsorption layer; 23. Outer clamping notch; 14. Inner clamping notch; 13. Inner sliding member. Detailed Implementation

[0029] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0030] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating orientation or position, are based on the orientation or positional relationships shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Example 1

[0034] like Figure 1 and Figure 2 As shown, the 310S stainless steel wax-removing sagger of this embodiment includes an inner cylinder 1 and an outer cylinder 2 with an open top. Both the inner cylinder 1 and outer cylinder 2 are circular. The inner cylinder 1 is used to hold the wax-removing product, and the outer cylinder 2 is located outside the inner cylinder 1. A receiving cavity is provided between the inner cylinder 1 and the outer cylinder 2. An inner through hole 11 is provided on the side wall of the inner cylinder 1, and an outer through hole 21 is provided on the side wall of the outer cylinder 2. The outer through hole 21 allows the receiving cavity to communicate with the outside, and the inner through hole 11 allows the receiving cavity to communicate with the inner cylinder. The inner cylinder 1 and outer cylinder 2 are made of 310S stainless steel. The receiving cavity includes a side receiving cavity 31, and a side high-temperature resistant adsorption layer 311 is provided inside the side receiving cavity 31.

[0035] In this embodiment, the outer cylinder 2 and the inner cylinder 1 are connected by welding. The inner cylinder 1 has an open structure at the top and bottom and shares a base plate with the outer cylinder 2.

[0036] Example 2

[0037] like Figure 3 and Figure 4 As shown, unlike Embodiment 1, the accommodating cavity includes a side accommodating cavity 31 and a bottom accommodating cavity 32. A bottom through hole 12 is provided at the bottom of the inner cylinder 1, allowing the bottom accommodating cavity 32 to communicate with the inner cylinder 1. A side high-temperature resistant adsorption layer 311 is provided inside the side accommodating cavity 31. A bottom high-temperature resistant adsorption layer 321 is provided inside the bottom accommodating cavity 32. In this embodiment, the inner cylinder 1 and the outer cylinder 2 are also fixedly connected, i.e., welded together at the top via connecting pieces.

[0038] Example 3

[0039] like Figure 5 and6 As shown, in this embodiment, the outer cylinder 2 is provided with an outer sliding member 22, and the inner cylinder 1 is provided with an inner sliding member 13. The inner sliding member 13 and the outer sliding member 22 are slidably engaged. The outer cylinder 2 is provided with an outer clamping notch 23. The inner cylinder 1 is provided with an inner clamping notch 14.

[0040] The inner cylinder 1 can be removed from the outer cylinder 2 by clamping the inner clamping notch 14 with clamping pliers. The separate inner and outer cylinder structure facilitates the installation of the side high-temperature resistant adsorption layer 311 and the bottom high-temperature resistant adsorption layer 321.

[0041] The bottom high-temperature resistant adsorption layer 321 is an alumina particle filler or an alumina cotton layer, and the side high-temperature resistant adsorption layer 311 is an alumina cotton layer; it can be replaced according to the different wax removal ceramic materials, such as zirconia particles, zirconia cotton layers, etc.

[0042] Taking Example 3 as an example, in use, the ceramic product to be dewaxed is placed in the inner cylinder 1, and filler is added to enclose the ceramic product. The filler is made of alumina particles. The side high-temperature resistant adsorption layer 311 and the bottom high-temperature resistant adsorption layer 321 inside the outer cylinder 2 are installed, and the inner cylinder 1 is placed inside the outer cylinder 2. Then, the whole unit is placed in the dewaxing kiln for dewaxing. As the temperature rises, the wax melts and moves. Some of the wax is absorbed by the side high-temperature resistant adsorption layer 311 and the bottom high-temperature resistant adsorption layer 321. As the temperature rises further, the wax is sintered and volatilized, completing the ceramic dewaxing. The outer cylinder 2 is clamped through the clamping notch using clamping pliers, and the inner cylinder 1 is removed from the outer cylinder 2. The dewaxed ceramic product is poured out, and new ceramic products can be put in for dewaxing. The side high-temperature resistant adsorption layer 311 can block the filler, preventing the filler from being discharged from the holes, and at the same time, it can make the heat distribution uniform. Due to its micropores, it facilitates the evaporation of wax.

[0043] The 310S stainless steel wax removal sagger in this embodiment solves the problems of short service life and low wax removal efficiency of existing ceramic wax removal equipment.

[0044] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A 310S stainless steel wax removal sagger, characterized in that, The device includes an inner cylinder (1) with an upper opening and an outer cylinder (2). The inner cylinder (1) is used to hold the wax removal product. The outer cylinder (2) is located outside the inner cylinder (1). A receiving cavity is provided between the inner cylinder (1) and the outer cylinder (2). An inner through hole (11) is provided on the side wall of the inner cylinder (1), and an outer through hole (21) is provided on the side wall of the outer cylinder (2). The outer through hole (21) allows the receiving cavity to communicate with the outside, and the inner through hole (11) allows the receiving cavity to communicate with the inner cylinder.

2. The 310S stainless steel wax removal sagger according to claim 1, characterized in that: The accommodating cavity includes a side accommodating cavity (31) and a bottom accommodating cavity (32). The bottom of the inner cylinder (1) is provided with a bottom through hole (12) so that the bottom accommodating cavity (32) is connected to the inner cylinder (1).

3. The 310S stainless steel wax removal sagger according to claim 2, characterized in that: The side accommodating cavity (31) is provided with a side high temperature resistant adsorption layer (311).

4. The 310S stainless steel wax removal sagger according to claim 2, characterized in that: The bottom accommodating cavity (32) is provided with a bottom high temperature resistant adsorption layer (321).

5. The 310S stainless steel wax removal sagger according to claim 2, characterized in that: The outer cylinder (2) is provided with an outer sliding member (22), and the inner cylinder (1) is provided with an inner sliding member (13). The inner sliding member (13) and the outer sliding member (22) are in sliding cooperation.

6. The 310S stainless steel wax removal sagger according to claim 1, characterized in that: The outer cylinder (2) is provided with an external clamping notch (23).

7. The 310S stainless steel wax removal sagger according to any one of claims 1 to 6, characterized in that: The inner cylinder (1) and outer cylinder (2) are made of 310S stainless steel.

8. The 310S stainless steel wax removal sagger according to claim 7, characterized in that: The inner cylinder (1) is provided with an inner clamping notch (14).

9. The 310S stainless steel wax removal sagger according to claim 8, characterized in that: The inner cylinder (1) and the outer cylinder (2) are square or circular in shape.