Gapless temperature control heating device for grafting film

By using temperature sensors and controllers in conjunction with radiant heating tubes and stirring mechanisms in grafting film production, the problems of insufficient stirring and uneven heating were solved, achieving uniform heating of the grafting film masterbatch and improving the processing effect.

CN223532747UActive Publication Date: 2025-11-11SHANGHAI SHI LONG HI-TECH CO LTD
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Patent Information

Application Number
CN202422818107.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-11
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

In existing grafting film production, the mixing device does not mix sufficiently and heats unevenly, causing the masterbatch to cool and solidify, which affects the processing effect.

Method used

A temperature sensor is used to detect the temperature of the masterbatch, and a controller is used to control the radiant heating tube to achieve constant temperature heating. Combined with a stirring mechanism driven by a servo motor, the masterbatch is heated evenly.

Benefits of technology

This method achieves uniform heating of the grafting film masterbatch, improves processing results, reduces cooling and solidification, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gapless temperature control heating device for a grafting film, which relates to the technical field of grafting film production and comprises an outer cylinder, an inner tube is fixed on the inner wall of the bottom end of the outer cylinder, an interlayer is arranged between the inner tube and the outer cylinder, a radiation heating tube is arranged on the outer wall of the inner tube, and the radiation heating tube is wound on the outer wall of the inner tube in a snake shape. The top end of the outer cylinder is connected with a top cover through bolts, a temperature sensor is installed in the middle of the top cover, limiting rings are fixed to the lower end face of the top cover and located on the inner side and the outer side of the inner pipe, a controller is installed on the outer wall of the outer cylinder, and the temperature sensor and the radiation heating pipe are electrically connected with the controller. According to the utility model, when the grafting film master batch is stirred, the temperature sensor is used for detecting the temperature of the master batch and transmitting temperature information to the controller, and the controller is used for controlling the heating temperature of the radiation heating pipe, so that constant-temperature heating and stable temperature change control are realized, and uniform heating of the master batch is realized; the processing effect of the grafting film master batch is favorably improved.
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Description

Technical Field

[0001] This utility model relates to the field of grafting film production technology, and in particular to a heating device for grafting film with gapless temperature control. Background Technology

[0002] In modern agricultural production, grafting film is often used when propagating plants by grafting. When used, it can tighten the cut of the plant.

[0003] In the production of grafting film, stirring devices are often used to stir the grafting film masterbatch. However, existing stirring devices are not convenient for quickly and thoroughly stirring the masterbatch, requiring more time to stir. Furthermore, traditional heating methods result in uneven heating of the masterbatch, causing some of the masterbatch to cool and solidify, which affects the stirring process. Therefore, a heating device with seamless temperature control for grafting film is provided. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a seamless temperature-controlled heating device for grafting films. While stirring the grafting film masterbatch, a temperature sensor detects the temperature of the masterbatch and transmits the temperature information to a controller. The controller then controls the heating temperature of the radiant heating tube to achieve constant temperature heating and stable temperature control, thus enabling uniform heating of the masterbatch. This helps improve the processing effect of the grafting film masterbatch and overcomes the shortcomings of existing technologies.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A seamless temperature-controlled heating device for grafting membranes includes an outer cylinder, an inner tube fixed to the inner wall of the bottom end of the outer cylinder, a sandwich layer between the inner tube and the outer cylinder, a radiant heating tube on the outer wall of the inner tube, the radiant heating tube being serpentinely wound around the outer wall of the inner tube, a top cover bolted to the top of the outer cylinder, a temperature sensor installed in the middle of the top cover, limit rings fixed to the lower end face of the top cover on both the inner and outer sides of the inner tube, a controller installed on the outer wall of the outer cylinder, the temperature sensor and the radiant heating tube being electrically connected to the controller, and a stirring mechanism installed at the bottom of the outer cylinder.

[0007] As a further improvement of this utility model, the interlayer between the inner tube and the outer cylinder is filled with a nano-radiation resistant heat insulation board.

[0008] As a further embodiment of this utility model: the stirring mechanism includes a servo motor installed on the lower end face of the outer cylinder, the output end of the servo motor extends into the interior of the outer cylinder and is connected to a rotating rod, a connecting sleeve is fixed to the top of the rotating rod, and two L-shaped stirring rods are symmetrically fixed to the outer wall of the connecting sleeve.

[0009] As a further improvement of this utility model: a scraper is fixed on one side of the vertical section of each of the two L-shaped stirring rods, and both scrapers slide in contact with the inner wall of the inner tube.

[0010] As a further improvement of this utility model: the bottom ends of the vertical sections of the two L-shaped stirring rods are each connected to a horizontal rod, and the top of the two horizontal rods near the rotating rod is fixed with a vertical rod.

[0011] As a further improvement of this utility model, a spiral stirring blade is fixed on the outer wall of the rotating rod and below the connecting sleeve.

[0012] As a further embodiment of this utility model: the bottom end of the outer cylinder is provided with an arc-shaped discharge port, and an arc-shaped sleeve is fixed on the lower end face of the outer cylinder and on one side of the arc-shaped discharge port. An arc-shaped baffle is slidably inserted inside the arc-shaped sleeve. An arc-shaped hole is provided at the bottom end of the arc-shaped sleeve, and a handle is fixed at the lower end of the arc-shaped baffle. The handle is slidably engaged with the arc-shaped hole.

[0013] As a further improvement of this utility model, three support legs are fixed at equal intervals on the lower end face of the outer cylinder.

[0014] The beneficial effects of this utility model are as follows:

[0015] While the grafting film masterbatch is being stirred, a temperature sensor is used to detect the temperature of the masterbatch and transmit the temperature information to a controller. The controller then controls the heating temperature of the radiant heating tube to achieve constant temperature heating and stable temperature control, thus ensuring uniform heating of the masterbatch and improving the processing effect of the grafting film masterbatch. Attached Figure Description

[0016] Figure 1 This is a first-view three-dimensional structural diagram of a gapless temperature-controlled heating device for grafting films proposed in this utility model.

[0017] Figure 2 This is a second-view three-dimensional structural diagram of a gapless temperature-controlled heating device for grafting films proposed in this utility model.

[0018] Figure 3 This is a partial cross-sectional structural diagram of a gapless temperature-controlled heating device for grafting films proposed in this utility model.

[0019] Figure 4 This is a schematic diagram of the stirring mechanism of a heating device for grafting membranes with seamless temperature control, as proposed in this utility model.

[0020] In the diagram: 1. Outer cylinder; 2. Top cover; 3. Temperature sensor; 4. Controller; 5. Servo motor; 6. Arc-shaped hole; 7. Handle; 8. Arc-shaped sleeve; 9. Arc-shaped baffle; 10. Arc-shaped discharge port; 11. Inner tube; 12. Radiant heating tube; 13. L-shaped stirring rod; 14. Rotating rod; 15. Spiral stirring blade; 16. Scraper; 17. Vertical rod; 18. Horizontal rod; 19. Connecting sleeve; 20. Limiting ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Example 1, referring to Figure 1-4 A temperature-controlled heating device for grafting membranes includes an outer cylinder 1, an inner tube 11 fixed to the inner wall of the bottom end of the outer cylinder 1, an interlayer between the inner tube 11 and the outer cylinder 1, a radiant heating tube 12 on the outer wall of the inner tube 11, the radiant heating tube 12 being serpentinely wound around the outer wall of the inner tube 11, a top cover 2 connected to the top end of the outer cylinder 1 by bolts, a temperature sensor 3 installed in the middle of the top cover 2, and limit rings 20 fixed on the lower end face of the top cover 2 and on both the inner and outer sides of the inner tube 11, a controller 4 installed on the outer wall of the outer cylinder 1, the temperature sensor 3 and the radiant heating tube 12 being electrically connected to the controller 4, and a stirring mechanism installed at the bottom of the outer cylinder 1.

[0023] The interlayer between the inner tube 11 and the outer cylinder 1 is filled with a nano-radiation resistant heat insulation board, which reduces heat loss;

[0024] The stirring mechanism includes a servo motor 5 installed on the lower end face of the outer cylinder 1. The output end of the servo motor 5 extends into the interior of the outer cylinder 1 and is connected to a rotating rod 14. A connecting sleeve 19 is fixed to the top of the rotating rod 14. Two L-shaped stirring rods 13 are symmetrically fixed to the outer wall of the connecting sleeve 19. A scraper 16 is fixed to one side of the vertical section of each of the two L-shaped stirring rods 13. Both scrapers 16 slide in contact with the inner wall of the inner tube 11. A horizontal rod 18 is connected to the bottom of the vertical section of each of the two L-shaped stirring rods 13. A vertical rod 17 is fixed to the top of the end of each of the two horizontal rods 18 near the rotating rod 14. A spiral stirring blade 15 is fixed to the outer wall of the rotating rod 14 and below the connecting sleeve 19.

[0025] The servo motor 5 drives the rotating rod 14, L-shaped stirring rod 13, horizontal rod 18 and vertical rod 17 to rotate, stirring the masterbatch in the inner tube 11. The spiral stirring blade 15 is used to tumble the masterbatch, so as to achieve uniform stirring. At the same time, the temperature sensor 3 detects the temperature of the masterbatch and transmits the temperature information to the controller 4. The controller 4 controls the heating temperature of the radiant heating tube 12 to achieve constant temperature heating and stable temperature control, so as to achieve uniform heating of the masterbatch and help improve the processing effect of grafting film masterbatch.

[0026] Example 2 is an optimization based on Example 1, specifically:

[0027] An arc-shaped discharge port 10 is provided at the bottom end of the outer cylinder 1. An arc-shaped sleeve 8 is fixed on the lower end face of the outer cylinder 1 and on one side of the arc-shaped discharge port 10. An arc-shaped baffle 9 is slidably inserted inside the arc-shaped sleeve 8. An arc-shaped hole 6 is provided at the bottom end of the arc-shaped sleeve 8. A handle 7 is fixed at the lower end of the arc-shaped baffle 9. The handle 7 is slidably engaged with the arc-shaped hole 6. Three support legs are fixed at equal intervals on the lower end face of the outer cylinder 1.

[0028] By sliding the handle 7 along the arc-shaped hole 6, the arc-shaped baffle 9 can be moved out from the arc-shaped discharge port 10. Under the forward and reverse rotation of the two horizontal rods 18, the master material is driven out from the arc-shaped discharge port 10, thus achieving unloading.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A gapless temperature-controlled heating device for grafting films, comprising an outer cylinder (1), characterized in that, An inner tube (11) is fixed to the inner wall of the bottom end of the outer cylinder (1). An interlayer is provided between the inner tube (11) and the outer cylinder (1). A radiant heating tube (12) is provided on the outer wall of the inner tube (11), and the radiant heating tube (12) is wrapped in a serpentine shape around the outer wall of the inner tube (11). A top cover (2) is bolted to the top of the outer cylinder (1). A temperature sensor (3) is installed in the middle of the top cover (2). Limiting rings (20) are fixed on the lower end face of the top cover (2) and on both the inner and outer sides of the inner tube (11). A controller (4) is installed on the outer wall of the outer cylinder (1). The temperature sensor (3) and the radiant heating tube (12) are electrically connected to the controller (4). A stirring mechanism is installed at the bottom of the outer cylinder (1).

2. The gapless temperature-controlled heating device for grafting films according to claim 1, characterized in that, The interlayer between the inner tube (11) and the outer cylinder (1) is filled with a nano-radiation resistant heat insulation board.

3. The gapless temperature-controlled heating device for grafting films according to claim 1, characterized in that, The stirring mechanism includes a servo motor (5) installed on the lower end face of the outer cylinder (1). The output end of the servo motor (5) extends into the interior of the outer cylinder (1) and is connected to a rotating rod (14). A connecting sleeve (19) is fixed to the top of the rotating rod (14). Two L-shaped stirring rods (13) are symmetrically fixed to the outer wall of the connecting sleeve (19).

4. A gapless temperature-controlled heating device for grafting films according to claim 3, characterized in that, Each of the two L-shaped stirring rods (13) has a scraper (16) fixed on one side of its vertical section, and both scrapers (16) slide in contact with the inner wall of the inner tube (11).

5. A gapless temperature-controlled heating device for grafting films according to claim 4, characterized in that, The bottom of the vertical section of each of the two L-shaped stirring rods (13) is connected to a horizontal rod (18), and the top of the two horizontal rods (18) near the rotating rod (14) is fixed with a vertical rod (17).

6. A gapless temperature-controlled heating device for grafting films according to claim 5, characterized in that, A spiral stirring blade (15) is fixed on the outer wall of the rotating rod (14) and below the connecting sleeve (19).

7. A gapless temperature-controlled heating device for grafting films according to claim 1, characterized in that, The bottom end of the outer cylinder (1) is provided with an arc-shaped discharge port (10). An arc-shaped sleeve (8) is fixed on the lower end face of the outer cylinder (1) and on one side of the arc-shaped discharge port (10). An arc-shaped baffle (9) is slidably inserted inside the arc-shaped sleeve (8). An arc-shaped hole (6) is provided at the bottom end of the arc-shaped sleeve (8). A handle (7) is fixed at the lower end of the arc-shaped baffle (9). The handle (7) is slidably engaged with the arc-shaped hole (6).

8. A gapless temperature-controlled heating device for grafting films according to claim 1, characterized in that, The outer cylinder (1) has three support legs fixed at equal intervals on the lower end face.