Polyvinyl chloride particle stirring device

By using a flexible heating jacket and a vibration platform driven by a vibration motor in the polyvinyl chloride (PVC) granule mixing device, the problems of insufficient mixing and temperature drop were solved, achieving efficient mixing and smooth discharge of PVC granules.

CN223532764UActive Publication Date: 2025-11-11LIANYUNGANG YUNENG POLYMER TECH CO LTD
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Patent Information

Application Number
CN202422804534.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-11
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing polyvinyl chloride (PVC) granule mixing devices suffer from insufficient mixing and temperature drop, resulting in low processing efficiency.

Method used

A polyvinyl chloride (PVC) granule mixing device was designed. A flexible heating jacket is used to maintain a constant temperature at the bottom of the mixing tank. A motor and a stirring rod are installed at the bottom of the mixing tank. Combined with a vibration motor driving a vibration platform, a one-way valve structure is formed to maximize the utilization of heat and prevent water vapor from escaping, thus ensuring the mixing effect and material discharge.

Benefits of technology

This method achieves thorough mixing of PVC particles in the mixing tank and maintains the temperature, preventing sedimentation, improving processing efficiency, and facilitating the smooth discharge of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyvinyl chloride processing, and discloses a polyvinyl chloride particle stirring device which comprises a base, four vertical rods are fixedly installed on the upper surface of the base, four sliding rods are arranged on the inner surfaces of the four vertical rods in a sliding and sleeved mode, and a vibration platform is fixedly installed at the upper ends of the four sliding rods. According to the polyvinyl chloride particle stirring device, the stirring tank is fixedly sleeved with the flexible heating sleeve, the constant temperature of the bottom of the stirring tank can be guaranteed, and the motor and the stirring rod are both arranged at the bottom of the stirring tank; the polyvinyl chloride particles deposited at the bottom of the stirring tank are conveniently stirred, a one-way valve structure is formed through a hollow column, an exhaust hole, a first spring, a sliding block and a through hole, heat generated in the tank body can be utilized to the maximum extent, redundant water vapor can be guaranteed to be discharged, the temperature in the tank body is not likely to drop, and machining is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of polyvinyl chloride processing technology, specifically to a polyvinyl chloride particle stirring device. Background Technology

[0002] Chlorinated polyvinyl chloride (CPVC) resin is produced by chlorination modification of polyvinyl chloride (PVC) resin. The product is a white or pale yellow, odorless, tasteless, and non-toxic loose granules or powder. Due to its excellent high-temperature resistance, corrosion resistance, and flame retardancy, and its relatively low price compared to other thermoplastic engineering plastics, CPVC resin is widely used in the manufacture of various pipes, sheets, profiles, plates, injection molded parts, foam materials, and anti-corrosion coatings. It is a promising new type of engineering plastic.

[0003] Polyvinyl chloride (PVC) resin raw materials are in granular form. During processing, they need to be heated and melted, and then stirred and mixed by a stirring device. Since PVC resin becomes a paste after being heated and melted, it is easy to deposit on the wall of the stirring tank and cause adhesion. Most existing stirring rods are located at the top of the stirring tank, which can easily lead to insufficient mixing of the material at the bottom of the stirring tank. Moreover, when resin particles fall to the bottom of the stirring tank, the temperature of the resin particles drops, the fluidity of the resin particles decreases, and they are prone to solidification, which affects the stirring efficiency. In view of this, a PVC particle stirring device is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a polyvinyl chloride (PVC) granule stirring device, which solves the problem of inconvenient PVC granule stirring.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned purpose of facilitating the mixing of polyvinyl chloride granules, this utility model provides the following technical solution: a polyvinyl chloride granule mixing device, including a base, four uprights fixedly installed on the upper surface of the base, four sliding rods slidably sleeved on the inner surface of each of the four uprights, and a vibration platform fixedly installed on the upper end of each of the four sliding rods;

[0008] The vibrating platform is equipped with a discharge mechanism, which includes four first springs, a mixing tank, a sealing cover, a flexible heating jacket, a hollow column, a vibrating motor, an exhaust port, a second spring, a rubber sealing ring, a sliding block, a through hole, a motor, a mixing rod, and a discharge valve.

[0009] Preferably, all four first springs are fixedly installed on the lower surface of the vibration platform, and the lower ends of the four first springs are respectively fixedly installed on the upper surface of the four uprights;

[0010] Four vibration motors are fixedly installed on the lower surface of the vibration platform.

[0011] Preferably, the mixing tank is fixedly sleeved on the inner surface of the vibration platform, and the sealing cover is fixedly installed on the upper surface of the mixing tank;

[0012] The discharge valve is fixedly installed on the lower surface of the mixing tank.

[0013] Preferably, the hollow column is fixedly installed on the upper surface of the mixing tank, the second spring is fixedly installed in the inner wall of the hollow column, the rubber sealing ring is fixedly installed at the lower end of the second spring, and two vent holes are opened on the outer surface of the hollow column.

[0014] Preferably, the sliding block is fixedly sleeved on the inner surface of the rubber sealing ring, and two through holes are opened on the outer surface of the sliding block.

[0015] Preferably, the motor is fixedly installed on the lower surface of the mixing tank, and the stirring rod is fixedly installed on the output end of the motor;

[0016] The flexible heating jacket is fixedly fitted onto the outer surface of the mixing tank.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, the present invention provides a polyvinyl chloride granule stirring device, which has the following beneficial effects:

[0019] 1. This polyvinyl chloride (PVC) granule stirring device ensures a constant temperature at the bottom of the mixing tank by fixing a flexible heating jacket around the tank. The motor and stirring rod are both located at the bottom of the mixing tank, facilitating the stirring of PVC granules deposited at the bottom. Furthermore, the one-way valve structure formed by the hollow column, vent, spring, sliding block, and through hole maximizes the utilization of heat generated inside the tank and ensures the discharge of excess water vapor, preventing the temperature inside the tank from dropping too low and facilitating processing.

[0020] 2. This polyvinyl chloride (PVC) granule mixing device, after the PVC granules in the mixing tank are fully mixed to meet the usage requirements, starts the vibration motor. The vibration motor drives the vibration platform to vibrate, and the vibration platform drives the mixing tank to vibrate. Springs can be used to enhance the vibration amplitude of the vibration platform, and sliding rods can be used to maintain the stability of the up-and-down vibration direction. Through continuous up-and-down vibration, the PVC granules can be prevented from accumulating at the discharge valve, which facilitates the discharge of cement slurry. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a polyvinyl chloride granule stirring device according to the present invention;

[0022] Figure 2 This is a schematic diagram of the internal structure of the mixing tank of this utility model;

[0023] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle.

[0024] In the diagram: 1. Base; 2. Upright pole; 3. Sliding rod; 4. First spring; 5. Vibrating platform; 6. Mixing tank; 7. Sealing cover; 8. Flexible heating jacket; 9. Hollow column; 10. Vibrating motor; 11. Vent; 12. Second spring; 13. Rubber sealing ring; 14. Sliding block; 15. Through hole; 16. Motor; 17. Mixing rod; 18. Discharge valve. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3 This utility model provides a new technical solution: a polyvinyl chloride particle stirring device, including a base 1, four uprights 2 fixedly installed on the upper surface of the base 1, four sliding rods 3 slidably sleeved on the inner surface of the four uprights 2, and a vibration platform 5 fixedly installed on the upper end of the four sliding rods 3.

[0027] The vibrating platform 5 is equipped with a discharge mechanism, which includes four first springs 4, a mixing tank 6, a sealing cover 7, a flexible heating jacket 8, a hollow column 9, a vibrating motor 10, an exhaust port 11, a second spring 12, a rubber sealing ring 13, a sliding block 14, a through hole 15, a motor 16, a stirring rod 17, and a discharge valve 18.

[0028] Furthermore, all four first springs 4 are fixedly installed on the lower surface of the vibration platform 5, and the lower ends of the four first springs 4 are respectively fixedly installed on the upper surface of the four uprights 2.

[0029] Four vibration motors 10 are fixedly installed on the lower surface of the vibration platform 5.

[0030] Furthermore, the mixing tank 6 is fixedly fitted onto the inner surface of the vibration platform 5, and the sealing cover 7 is fixedly installed on the upper surface of the mixing tank 6.

[0031] The discharge valve 18 is fixedly installed on the lower surface of the mixing tank 6.

[0032] Furthermore, the hollow column 9 is fixedly installed on the upper surface of the mixing tank 6, the second spring 12 is fixedly installed in the inner wall of the hollow column 9, the rubber sealing ring 13 is fixedly installed at the lower end of the second spring 12, and two vent holes 11 are opened on the outer surface of the hollow column 9.

[0033] Furthermore, the sliding block 14 is fixedly sleeved on the inner surface of the rubber sealing ring 13, and two through holes 15 are opened on the outer surface of the sliding block 14.

[0034] Furthermore, the motor 16 is fixedly installed on the lower surface of the mixing tank 6, and the stirring rod 17 is fixedly installed on the output end of the motor 16;

[0035] Among them, the flexible heating jacket 8 is fixedly sleeved on the outer surface of the mixing tank 6;

[0036] The flexible heating jacket 8 in this utility model is an electric heat tracing and insulation jacket, which is a flexible, detachable, and custom-made product that combines heat preservation and heating. The electric heat tracing and insulation jacket is set to keep the temperature of the material being insulated from exceeding the controllable range, and mainly plays the role of auxiliary heating and heat preservation.

[0037] When using this polyvinyl chloride (PVC) granule mixing device, PVC granules are added to the mixing tank 6 by opening the sealing cover 7. At this time, the motor 16 is started, which drives the stirring rod 17 fixedly installed at the output end to rotate. Simultaneously, the flexible heating jacket 8 is powered by an external power supply, which heats the bottom of the mixing tank 6 to prevent the temperature inside the tank from dropping. The tank is a sealed environment, and a large amount of hot air is stored inside the tank to prevent the temperature from dropping. Excess water vapor pushes the sliding block 14 to move upward. The sliding block 14 drives the rubber sealing ring 13 fixedly sleeved on the outer surface to move upward. The rubber sealing ring 13 applies pressure to the second spring 12 fixedly installed on the upper surface, causing it to contract. At this time, the sliding block 14 continues to move upward until the two through holes 15 on the outer surface of the sliding block 14 meet the hollow column. Two vent holes 11 on the outer surface of the 9 are aligned, which can discharge excess water vapor in the mixing tank 6 and ensure maximum utilization of residual heat in the tank. When discharging, the vibration motor 10 is started, which drives the vibration platform 5 to vibrate. The vibration motor 10 causes the vibration platform 5 to vibrate, which in turn causes the mixing tank 6 fixedly installed on the inner surface to vibrate. The vibration platform 5 applies pressure to the four first springs 4 fixedly installed on the lower surface. The elastic potential energy of the four first springs 4 can ensure the vibration amplitude of the vibration platform 5. The four sliding rods 3 fixedly installed on the inner surface of the vibration platform 5 slide on the outer surface of the four uprights 2 respectively. The sliding can maintain the direction of movement of the vibration platform 5. Through continuous vibration, the mixed polyvinyl chloride particles in the mixing tank 6 can be discharged.

[0038] This polyvinyl chloride (PVC) granule mixing device ensures a constant temperature at the bottom of the mixing tank 6 by fixing a flexible heating sleeve 8 around the outside of the mixing tank 6. The motor 16 and stirring rod 17 are both located at the bottom of the mixing tank 6, facilitating the mixing of PVC granules deposited thereon. A one-way valve structure is formed by the hollow column 9, vent 11, first spring 4, sliding block 14, and through hole 15, maximizing the utilization of heat generated inside the tank and ensuring the discharge of excess water vapor, preventing the temperature inside the tank from dropping and facilitating processing. After the PVC granules in the mixing tank 6 are fully mixed to meet usage requirements, the vibration motor 10 is activated. The vibration motor drives the vibration platform 5 to vibrate, which in turn drives the mixing tank 6 to vibrate. The first spring 4 enhances the vibration amplitude of the vibration platform 5, and the sliding rod 3 maintains the stability of the vertical vibration direction. Continuous vertical vibration prevents PVC granules from accumulating at the discharge valve, facilitating the discharge of cement slurry.

[0039] Working principle: When using this PVC granule stirring device, PVC granules are added to the stirring tank 6 by opening the sealing cover 7. At this time, the motor 16 is started, which drives the stirring rod 17 fixedly installed at the output end to rotate. Simultaneously, the flexible heating jacket 8 is powered by an external power supply, which heats the bottom of the stirring tank 6 to prevent the temperature inside the tank from dropping. The tank is a sealed environment, and a large amount of hot air is stored in the tank to prevent the temperature from dropping. The excess water vapor pushes the sliding block 14 to move upward. The sliding block 14 drives the rubber sealing ring 13 fixedly sleeved on the outer surface to move upward. The rubber sealing ring 13 applies pressure to the second spring 12 fixedly installed on the upper surface, causing it to contract. At this time, the sliding block 14 continues to move upward until the two through holes 15 on the outer surface of the sliding block 14 meet the air. The two vent holes 11 on the outer surface of the core column 9 are aligned, which can discharge excess water vapor in the mixing tank 6 and ensure maximum utilization of residual heat in the tank. When discharging, the vibration motor 10 is started, which drives the vibration platform 5 to vibrate. The vibration motor 10 causes the vibration platform 5 to vibrate, which in turn causes the mixing tank 6, which is fixedly installed on the inner surface, to vibrate. The vibration platform 5 applies pressure to the four first springs 4 fixedly installed on the lower surface. The elastic potential energy of the four first springs 4 can ensure the vibration amplitude of the vibration platform 5. The four sliding rods 3 fixedly installed on the inner surface of the vibration platform 5 slide on the outer surface of the four uprights 2 respectively. The sliding can maintain the direction of movement of the vibration platform 5. Through continuous vibration, the mixed polyvinyl chloride particles in the mixing tank 6 can be discharged.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A polyvinyl chloride granule stirring device, comprising a base (1), four uprights (2) fixedly mounted on the upper surface of the base (1), and four sliding rods (3) slidably sleeved on the inner surfaces of the four uprights (2), characterized in that: A vibration platform (5) is fixedly installed on the upper end of the four sliding rods (3); Among them, the vibration platform (5) is equipped with a discharge mechanism, which includes four first springs (4), a mixing tank (6), a sealing cover (7), a flexible heating jacket (8), a hollow column (9), a vibration motor (10), an exhaust hole (11), a second spring (12), a rubber sealing ring (13), a sliding block (14), a through hole (15), a motor (16), a mixing rod (17), and a discharge valve (18).

2. The polyvinyl chloride granule stirring device according to claim 1, characterized in that: All four first springs (4) are fixedly installed on the lower surface of the vibration platform (5), and the lower ends of the four first springs (4) are fixedly installed on the upper surfaces of the four uprights (2); Four vibration motors (10) are fixedly installed on the lower surface of the vibration platform (5).

3. The polyvinyl chloride granule stirring device according to claim 1, characterized in that: The mixing tank (6) is fixedly sleeved on the inner surface of the vibration platform (5), and the sealing cover (7) is fixedly installed on the upper surface of the mixing tank (6). The discharge valve (18) is fixedly installed on the lower surface of the mixing tank (6).

4. The polyvinyl chloride granule stirring device according to claim 1, characterized in that: The hollow column (9) is fixedly installed on the upper surface of the mixing tank (6), the second spring (12) is fixedly installed in the inner wall of the hollow column (9), the rubber sealing ring (13) is fixedly installed at the lower end of the second spring (12), and two vent holes (11) are opened on the outer surface of the hollow column (9).

5. The polyvinyl chloride granule stirring device according to claim 1, characterized in that: The sliding block (14) is fixedly sleeved on the inner surface of the rubber sealing ring (13), and two through holes (15) are opened on the outer surface of the sliding block (14).

6. The polyvinyl chloride granule stirring device according to claim 1, characterized in that: The motor (16) is fixedly installed on the lower surface of the mixing tank (6), and the stirring rod (17) is fixedly installed on the output end of the motor (16); The flexible heating jacket (8) is fixedly fitted on the outer surface of the mixing tank (6).