Modularized automatic feeding and discharging system for sterile preparation production
By designing a modular automated feeding and discharging system for aseptic preparation production, and utilizing a motor-driven diversion and shut-off mechanism, the problems of large footprint and high maintenance costs of freeze dryers were solved. This system achieves efficient diversion and shut-off of vials, improving the practicality and stability of the equipment.
Patent Information
- Application Number
- CN202423276960.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing freeze dryers require a bottle sorting and boxing mechanism, which takes up a large area, has high maintenance costs, and requires a lot of manpower for manual conveying, while automatic conveying has a high risk of breakage and high costs.
A modular automated feeding and discharging system for aseptic preparation production was designed, comprising a diversion guide plate, bottle-dividing gears, a buffer track, a moving mold, a transmission box, and a control console. The diversion and stopping operations of vials are realized through a motor-driven diversion mechanism and a stopping mechanism.
It improves the efficiency and stability of vial transport, reduces manpower consumption and equipment footprint, lowers maintenance costs, and enhances the practicality and efficiency of the device.
Smart Images

Figure CN223533731U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sterile preparation production technology, specifically a modular automatic feeding and discharging system for sterile preparation production. Background Technology
[0002] In existing production models, products are mainly fed into and out of the freeze dryer chamber via two methods: whole-plate feeding and one-to-one single-row single-track feeding. Whole-plate feeding can be further divided into two types: automatic arrangement followed by manual whole-plate transport and automatic arrangement followed by automatic transport of whole-plate materials by trolleys. Manual transport is disadvantageous due to its high manpower consumption and quality risk. Automatic trolley transport is disadvantageous due to the higher risk of damage to pharmaceuticals during whole-plate transport, higher costs, higher requirements for the automatic control system, and larger workshop transfer space requirements. One-to-one single-row single-track feeding requires a buffer track, and each freeze dryer needs a bottle sorting and loading mechanism, resulting in a large footprint and high maintenance costs. Therefore, to address these issues, a modular automatic feeding and unloading system for aseptic preparation production is proposed. Utility Model Content
[0003] The purpose of this utility model is to provide a modular automatic feeding and discharging system for aseptic preparation production, in order to solve the problems mentioned in the background art that the existing freeze dryers all need to be equipped with bottle sorting and boxing mechanisms, which occupy a large area and have high maintenance costs.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a modular automatic feeding and discharging system for aseptic preparation production, comprising a diversion guide plate, a bottle-dividing gear provided inside the left side of the diversion guide plate, a fixed frame fixedly connected to the top of the diversion guide plate, a buffer rail fixedly connected to the right side of the diversion guide plate, a movable mold provided to the right side of the buffer rail, a support frame fixedly connected to the top right side of the bottom plate of the diversion guide plate, a transmission box fixedly connected to the top of the support frame, and a control console fixedly connected to the front side of the support frame;
[0005] The fixed frame is equipped with a diversion mechanism, which includes a first motor. The left side of the first motor is fixedly connected to the right side of the fixed frame. The transmission box is equipped with a stop mechanism, which includes a second motor. The bottom of the second motor is fixedly connected to the top center of the transmission box.
[0006] Preferably, a movable screw is fixedly connected to the middle left side of the first motor, the left end of the movable screw is movably connected to the left side of the inner wall of the fixed frame, and a movable sleeve is threadedly connected to the left side of the outer wall of the movable screw.
[0007] Preferably, a push rod is movably connected to the outer wall of the movable screw sleeve, and a guide plate is movably connected to the right end of the push rod. The bottom left side of the guide plate is movably connected to the top left side of the fixed frame.
[0008] Preferably, a drive shaft is fixedly connected to the bottom center of the second motor, and the bottom end of the drive shaft passes through the transmission box and is fixedly connected to a first bevel gear.
[0009] Preferably, a second bevel gear is meshed with the lower part of the first bevel gear, and a transmission worm is fixedly connected to the inner wall of the second bevel gear, with both ends of the transmission worm being movably connected to the inner wall of the transmission box.
[0010] Preferably, the outer walls of the transmission worm are meshed with transmission worm wheels on both sides, the inner walls of the transmission worm wheels are fixedly connected with transmission screws, and the bottom end of the transmission screws is movably connected to the top of the inner wall of the transmission box.
[0011] Preferably, the bottom end of the transmission screw passes through the top plate of the support frame and is fitted with a lifting screw cylinder, and a partition plate is fixedly connected to the bottom of the lifting screw cylinder.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model utilizes a first motor, a movable screw, a movable sleeve, a push rod, and a guide plate in a diversion mechanism. The first motor, activated by a control console, drives the movable screw to rotate in a limited position. The movable screw causes the left end of the movable sleeve and the push rod to slide left and right, while the right end of the push rod drives the guide plate to rotate in a limited position. This achieves the diversion and conveying of vials, allowing the guide plate to guide vials from the diversion gear into different channels. This facilitates the separation of vials from a single conveying channel into two groups, improving the efficiency and practicality of the device.
[0014] 2. This utility model utilizes a stopping mechanism comprising a second motor, a transmission shaft, a first bevel gear, a second bevel gear, a transmission worm, a transmission worm wheel, a transmission screw, a lifting screw barrel, and a partition plate. The second motor, activated by a control console, drives the transmission shaft and the first bevel gear to rotate in a limited position. The first bevel gear meshes with the second bevel gear and the transmission worm, which in turn mesh with the transmission worm wheel and the transmission screw, which in turn rotate in a limited position. The transmission screw then drives the lifting screw barrel and the partition plate to slide up and down, thus stopping the vial. This allows the partition plate to stop the vial within the buffer track, facilitating the replacement of the moving mold and improving the stability and practicality of the device. Attached Figure Description
[0015] Figure 1 This is a front side perspective view of the structure of this utility model;
[0016] Figure 2 This is a frontal sectional perspective view of the structure of this utility model;
[0017] Figure 3This is a front sectional perspective view of a portion of the structure of the fixing frame and diversion mechanism of this utility model;
[0018] Figure 4 This is a partial side sectional perspective view of the support frame and stopping mechanism of this utility model.
[0019] In the diagram: 11. Diverting guide plate; 12. Bottle-dividing gear; 13. Fixed frame; 14. Buffer track; 15. Moving mold; 16. Support frame; 17. Transmission box; 18. Control console; 2. Diverting mechanism; 21. First motor; 22. Movable screw; 23. Movable screw sleeve; 24. Push rod; 25. Guide plate; 3. Stopping mechanism; 31. Second motor; 32. Transmission shaft; 33. First bevel gear; 34. Second bevel gear; 35. Transmission worm gear; 36. Transmission worm wheel; 37. Transmission screw; 38. Lifting screw barrel; 39. Divider plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 One embodiment provided by this utility model:
[0022] A modular automated feeding and discharging system for sterile preparation production includes a diversion guide plate 11, a bottle-dividing gear 12 is provided inside the left side of the diversion guide plate 11, a fixed frame 13 is fixedly connected to the top of the diversion guide plate 11, a buffer track 14 is fixedly connected to the right side of the diversion guide plate 11, a movable mold 15 is provided on the right side of the buffer track 14, a support frame 16 is fixedly connected to the top right side of the bottom plate of the diversion guide plate 11, a transmission box 17 is fixedly connected to the top of the support frame 16, and a control console 18 is fixedly connected to the front side of the support frame 16.
[0023] The fixed frame 13 is equipped with a diversion mechanism 2, which includes a first motor 21. The left side of the first motor 21 is fixedly connected to the right side of the fixed frame 13. A movable screw 22 is fixedly connected to the middle of the left side of the first motor 21. The left end of the movable screw 22 is movably connected to the left side of the inner wall of the fixed frame 13. A movable sleeve 23 is threadedly connected to the left side of the outer wall of the movable screw 22. Through this design, the first motor 21 drives the movable screw 22 to rotate in a limited position, so that the movable screw 22 drives the movable sleeve 23 to slide left and right. A push rod 24 is movably connected to the outer wall of the movable sleeve 23. A guide plate 25 is movably connected to the right end of the push rod 24. The bottom left side of the guide plate 25 is movably connected to the top left side of the fixed frame 13. Through this design, the movable sleeve 23 drives the guide plate 25 to rotate in a limited position through the push rod 24, so that the guide plate 25 can guide the vials in the bottle-separating gear 12 into different channels.
[0024] The transmission box 17 is equipped with a stop mechanism 3, which includes a second motor 31. The bottom of the second motor 31 is fixedly connected to the top center of the transmission box 17. A transmission shaft 32 is fixedly connected to the bottom center of the second motor 31. The bottom end of the transmission shaft 32 passes through the transmission box 17 and is fixedly connected to a first bevel gear 33. This design enables the second motor 31 to drive the transmission shaft 32 and the first bevel gear 33 to rotate in a limited position. A second bevel gear 34 is meshed with the bottom of the first bevel gear 33. A transmission worm 35 is fixedly connected to the inner wall of the second bevel gear 34. The two ends of the transmission worm 35 are movably connected to the inner wall of the transmission box 17. This design enables the first bevel gear 33 to mesh. The second bevel gear 34 and the transmission worm 35 are driven to rotate in a limited position. The outer walls of the transmission worm 35 are meshed with the transmission worm wheel 36. The inner wall of the transmission worm wheel 36 is fixedly connected to the transmission screw 37. The bottom end of the transmission screw 37 is movably connected to the top of the inner wall of the transmission box 17. Through this design, the transmission worm 35 meshes and drives the transmission worm wheel 36 and the transmission screw 37 to rotate in a limited position. The bottom end of the transmission screw 37 passes through the top plate of the support frame 16 and is fitted with a lifting screw cylinder 38. The bottom of the lifting screw cylinder 38 is fixedly connected to a partition plate 39. Through this design, the transmission screw 37 drives the lifting screw cylinder 38 and the partition plate 39 to slide up and down, so that the partition plate 39 can stop the vials in the buffer track 14.
[0025] Working principle: When it is necessary to divert and convey vials, the first motor 21 is started by the control console 18. The first motor 21 drives the movable screw 22 to rotate in a limited position. The movable screw 22 drives the movable screw sleeve 23 to slide left and right. The movable screw sleeve 23 drives the left end of the push rod 24 to slide synchronously. The right end of the push rod 24 drives the guide plate 25 to rotate in a limited position, so that the guide plate 25 can guide the vials in the bottle-dividing gear 12 into different channels, realizing the diversion and conveying operation of vials.
[0026] When it is necessary to stop the vial, the second motor 31 is first started via the control console 18. The second motor 31 drives the transmission shaft 32 to rotate in a limited position. The transmission shaft 32 drives the first bevel gear 33 to rotate synchronously. The first bevel gear 33 meshes with and drives the second bevel gear 34 to rotate. The second bevel gear 34 drives the transmission worm gear 35 to rotate in a limited position. The transmission worm gear 35 meshes with and drives the transmission worm wheel 36 to rotate synchronously. The transmission worm wheel 36 drives the transmission screw 37 to rotate in a limited position. The transmission screw 37 drives the lifting screw cylinder 38 to slide up and down, so that the lifting screw cylinder 38 drives the partition plate 39 to slide synchronously, so that the partition plate 39 can stop the vial in the buffer track 14, realizing the stopping operation of the vial. The operation ends here.
[0027] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the description above. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A modular automated feeding and discharging system for sterile preparation production, comprising a diversion guide plate (11), characterized in that: The diversion guide plate (11) has a bottle-dividing gear (12) inside its left side, a fixed frame (13) is fixedly connected to the top of the diversion guide plate (11), a buffer track (14) is fixedly connected to the right side of the diversion guide plate (11), a moving mold (15) is provided on the right side of the buffer track (14), a support frame (16) is fixedly connected to the top right side of the bottom plate of the diversion guide plate (11), a transmission box (17) is fixedly connected to the top of the support frame (16), and a control console (18) is fixedly connected to the front side of the support frame (16). The fixed frame (13) is provided with a diversion mechanism (2) inside. The diversion mechanism (2) includes a first motor (21). The left side of the first motor (21) is fixedly connected to the right side of the fixed frame (13). The transmission box (17) is provided with a stop mechanism (3) inside. The stop mechanism (3) includes a second motor (31). The bottom of the second motor (31) is fixedly connected to the top middle of the transmission box (17).
2. The modular automated feeding and discharging system for sterile preparation production according to claim 1, characterized in that: A movable screw (22) is fixedly connected to the middle left side of the first motor (21). The left end of the movable screw (22) is movably connected to the left side of the inner wall of the fixed frame (13). A movable sleeve (23) is threadedly connected to the left side of the outer wall of the movable screw (22).
3. The modular automated feeding and discharging system for aseptic preparation production according to claim 2, characterized in that: The outer wall of the movable screw sleeve (23) is movably connected to a push rod (24), the right end of the push rod (24) is movably connected to a guide plate (25), and the bottom left side of the guide plate (25) is movably connected to the top left side of the fixed frame (13).
4. The modular automated feeding and discharging system for aseptic preparation production according to claim 1, characterized in that: The bottom center of the second motor (31) is fixedly connected to a drive shaft (32), the bottom end of which passes through the transmission box (17) and is fixedly connected to a first bevel gear (33).
5. The modular automated feeding and discharging system for sterile preparation production according to claim 4, characterized in that: The first bevel gear (33) is meshed with a second bevel gear (34) below it. The inner wall of the second bevel gear (34) is fixedly connected to a transmission worm (35), and the two ends of the transmission worm (35) are movably connected to the inner wall of the transmission box (17).
6. The modular automated feeding and discharging system for sterile preparation production according to claim 5, characterized in that: The outer walls of the transmission worm (35) are meshed with transmission worm wheels (36), and the inner walls of the transmission worm wheels (36) are fixedly connected with transmission screws (37). The bottom end of the transmission screws (37) is movably connected to the top of the inner wall of the transmission box (17).
7. The modular automated feeding and discharging system for sterile preparation production according to claim 6, characterized in that: The bottom end of the transmission screw (37) passes through the top plate of the support frame (16) and is fitted with a lifting screw cylinder (38), and a partition plate (39) is fixedly connected to the bottom of the lifting screw cylinder (38).