Universal coiled material type product packaging coaming box

By designing a universal roll material packaging box with a support slot and a U-shaped panel structure, the problem of protecting the roll film during transportation was solved, achieving environmentally friendly, low-cost protection and adaptability.

CN223533889UActive Publication Date: 2025-11-11HUZHOU ZHONGJI LIANGCAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423184976.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-11
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing roll film transport packaging methods, such as pallet and carton packaging, are not environmentally friendly, costly, and offer poor protection, failing to effectively prevent damage during transportation.

Method used

Design a universal roll material product packaging box, including a top cover, a bottom support plate, a roll material support plate and a U-shaped side panel. Through the combination of support slots, a fixing mandrel and the U-shaped side panel, the roll material is suspended and stably protected, avoiding collision with the box body.

Benefits of technology

It achieves environmentally friendly and low-cost protection, reduces damage during transportation, and the box components are recyclable, adapting to the needs of roll materials of different lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a universal coiled material type product packaging coaming box which comprises a top cover, a bottom supporting plate, coiled material supporting plates, coiled materials and U-shaped coaming plates, the bottom supporting plate is rectangular, supporting clamping grooves are symmetrically formed in the two sides of the bottom supporting plate, and a circle of coaming plate clamping grooves are formed in the four edges of the bottom supporting plate; the two coiled material supporting plates are inserted into the two supporting clamping grooves respectively, a plurality of supporting grooves are formed in the upper edges of the coiled material supporting plates, the bottoms of the supporting grooves extend to the middles of the coiled material supporting plates, fixing mandrels extend out of the centers of the two ends of the coiled material, the fixing mandrels can be correspondingly clamped into the supporting grooves, and when the fixing mandrels are supported in the supporting grooves, the fixing mandrels are clamped into the supporting clamping grooves. The upper side face of the coiled material is not higher than the upper edge of the coiled material supporting plate. The two oppositely-arranged U-shaped surrounding plates are clamped into the surrounding plate clamping grooves from the two sides respectively, the two U-shaped surrounding plates are connected to form a rectangular space, the coiled material supporting plate and the coiled material are enclosed in the rectangular space, and the top cover covers the upper edges of the two U-shaped surrounding plates. The coaming box can stably support and protect the adhesive film coiled material, and the packaging cost can be reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of material transport carrier technology, specifically relating to a general-purpose roll-type product packaging pallet box. Background Technology

[0002] Adhesive film is a thin film material mainly composed of adhesives and a substrate. It is clear and transparent, protecting objects from scratches, damage, dust, and other contaminants. Adhesive film can be used in packaging materials, electronic product protective films, and medical device packaging. Finished adhesive film is packaged in rolls. For off-site transportation of roll adhesive film, current methods generally use pallet packaging or cardboard box packaging. Pallet packaging involves placing the roll on a pallet and securing it to the pallet with strapping and stretch film. Cardboard box packaging provides stronger protection for individual rolls and is suitable for smaller loads. It usually also includes foam or air cushions to reduce impact damage. The protective materials used in pallet and cardboard box packaging cannot be reused, which is not only environmentally unfriendly but also increases packaging costs. The packaging process requires wrapping and filling materials, making it cumbersome and heavily reliant on manual labor. Furthermore, pallet packaging rolls are directly exposed, and cardboard boxes are easily squeezed during transportation. Therefore, neither of these packaging methods can provide strong protection for the roll film, and the roll film is easily damaged during transportation. Utility Model Content

[0003] To address the aforementioned problems and technical needs, this utility model provides a universal roll-type product packaging pallet box. This pallet box does not require filling with protective material, can be recycled, and can stably support and protect the film roll, thereby reducing packaging costs and enhancing the protective effect.

[0004] The technical solution of this utility model is as follows: A general-purpose roll material product packaging box, including a top cover, a bottom support plate, a roll material support plate, a roll material, and a U-shaped side panel. The bottom support plate is rectangular, with symmetrical support slots on both sides and a ring of side panel slots around its four sides. Two roll material support plates are respectively inserted into two support slots. The upper edge of the roll material support plate has multiple support grooves, the bottom of which extends to the middle of the roll material support plate. Fixed mandrels extend from the center of both ends of the roll material and can be correspondingly engaged. Within the support groove, opposing roll material support plates limit and support the roll material through the support groove. When the fixed mandrel is supported within the support groove, the upper side of the roll material is no higher than the upper edge of the roll material support plate. Two opposing U-shaped side panels are respectively inserted into the side panel slots from both sides. The corners of the U-shaped side panels are right angles. The two U-shaped side panels join to form a rectangular space, enclosing the roll material support plate and the roll material. The top cover is placed on the upper edge of the two U-shaped side panels, and the top cover limits both the U-shaped side panels and the roll material support plate. In this solution, the roll material support plates provide support and limit the roll material, allowing the roll material to remain suspended within the box. During the box's transport, the roll material does not require cushioning materials such as foam, and there is no squeezing or collision between the roll material and the box. This saves packaging costs and provides better protection for the roll material.

[0005] Furthermore, the support slots include a left slot, a middle slot, and a right slot spaced along a straight line. The areas between the left and middle slots, and between the right and middle slots, are flat surfaces flush with the base plate. Two symmetrical positioning grooves are provided on both sides of the bottom edge of the roll material support plate. The roll material support plate is inserted into the support slots, with the two sides and the middle portion of the bottom edge of the roll material support plate respectively engaging with the left, right, and middle slots. The two positioning grooves are respectively embedded between the middle slot and the left and right slots. By configuring the support slots and the roll material support plate as a convex-concave mating engagement, the roll material support plate can be positioned, preventing it from sliding along its length. After assembly, the roll material support plate and the base plate maintain a relatively fixed position.

[0006] Furthermore, the bottom support plate is symmetrically provided with multiple sets of support slots on both sides, and the support slots are parallel to each other. By inserting the roll material support plate into different support slots, it can accommodate roll materials of different lengths.

[0007] Furthermore, the bottom edge of the top cover is provided with a top groove, and the upper edges of the two U-shaped panels in the enclosed state are embedded in the top groove. A limiting protrusion is provided parallel to the inner side of the top groove, limiting the upper edge of the roll material support plate. The limiting protrusion and the support groove respectively limit the upper and lower edges of the roll material support plate, keeping the roll material support plate stable within the box and improving the stability of the support.

[0008] Furthermore, the opposite ends of the two U-shaped panels are connected by an H-shaped edge strip. The H-shaped edge strip is the same height as the U-shaped panel, and slots with the same thickness as the U-shaped panel are provided on both sides of the H-shaped edge strip. The opposite ends of the two U-shaped panels are respectively inserted into the slots on both sides of the same H-shaped edge strip.

[0009] Furthermore, the base plate has a built-in grid-shaped steel frame. The grid-shaped steel frame can improve the rigidity of the base plate, increase its load-bearing capacity, and prevent the base plate from deforming.

[0010] Furthermore, the bottom support plate has protruding support feet at its corners and center, and the upper surface of the top cover has support foot positioning grooves. When multiple pallet boxes are stacked, the support feet of the upper bottom support plate fall into the corresponding support foot positioning grooves of the lower top cover. The pallet boxes can be stacked on top of each other, saving transportation space and increasing the carrying capacity.

[0011] Furthermore, a packer is provided at each of the four edges of the top cover and the bottom support plate, which can lock the top cover, the bottom support plate and the U-shaped panel together.

[0012] The beneficial effects of this utility model are as follows: 1) Two opposing roll support plates support the roll material inside the box, keeping it suspended. The roll material's perimeter will not collide or be squeezed with the top cover, side walls, and bottom support plate of the box. The box does not need additional protective materials such as foam to achieve a good protective effect, reducing packaging costs; 2) The top cover, roll support plates, U-shaped side panels, and bottom support plate of the box can all be freely disassembled. After disassembly, stacking them can save storage space and reduce recycling costs. All parts of the box can be recycled, making it more environmentally friendly than cardboard box packaging; 3) Multiple support slots are provided to improve the versatility of the box and meet the transportation requirements of roll materials of different lengths. Attached Figure Description

[0013] Figure 1 This is an exploded view of the general-purpose roll-type product packaging panel box of this utility model;

[0014] Figure 2 This is a top view of the bottom support plate of this utility model;

[0015] Figure 3 This is a side view of the general-purpose roll-type product packaging panel box of this utility model;

[0016] Figure 4 for Figure 3 The cross-sectional view structure at point AA;

[0017] Figure 5 This is a cross-sectional view of the enclosure box of this utility model along the axial direction of the roll material;

[0018] Figure 6 for Figure 5Enlarged structural diagram at point B;

[0019] Figure 7 This is a diagram showing the internal structure of the bottom support plate in this utility model;

[0020] Figure 8 This is a diagram showing the stacking status of multiple collapsible boxes.

[0021] The markings in the diagram are as follows: Top cover 1, Top groove 11, Limiting protrusion 12, Support foot positioning groove 13, Packer 14, Roll material support plate 2, Support groove 21, Positioning groove 22, U-shaped side panel 3, Bottom support plate 4, Support slot 41, Left slot 411, Middle section groove 412, Right slot 413, Side panel slot 42, Well-shaped steel frame 43, Support foot 44, Roll material 5, Fixed mandrel 51, H-shaped edge strip 6, Slot 61. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] like Figure 1-8 The diagram shows a general-purpose roll-type product packaging box of this utility model, including a top cover 1, a bottom support plate 4, a roll support plate 2, a roll 5, and a U-shaped side panel 3. The bottom support plate 4 is rectangular, with symmetrical support slots 41 on both sides and a ring of side panel slots 42 around its four sides. Two roll support plates 2 are respectively inserted into two support slots 41. The upper edge of the roll support plate 2 is provided with multiple support grooves 21, the bottom of which extends to the middle of the roll support plate 2. Fixed mandrels 51 extend from the center of both ends of the roll 5 and can be inserted into the corresponding support grooves 21. The opposing roll support plates 2 limit and support the roll 5 through the support grooves 21. When the fixed mandrels 51 are supported in the support grooves 21, the upper side of the roll 5 is not higher than the upper edge of the roll support plate 2.

[0024] The support slot 41 includes a left slot 411, a middle slot 412, and a right slot 413 spaced along a straight line. The space between the left slot 411 and the middle slot 412, and the space between the right slot 413 and the middle slot 412, is a plane flush with the surface of the base plate. Two positioning grooves 22 are symmetrically provided on both sides of the bottom edge of the roll material support plate 2. The roll material support plate 2 is inserted into the support slot 41, and the two sides and the middle part of the bottom edge of the roll material support plate 2 are respectively inserted into the left slot 411, the right slot 412, and the middle slot 413. The two positioning grooves 22 are respectively embedded between the middle slot 412 and the left slot 411 and the right slot 413. The support slot 41 and the roll material support plate 2 are configured to be in a concave-convex fit, which can position the roll material support plate 2 and prevent it from sliding in the length direction. After assembly, the roll material support plate 2 and the base plate 4 maintain a relatively fixed position. The bottom support plate 4 has multiple sets of support slots 41 symmetrically arranged on both sides. The support slots 41 are parallel to each other. By inserting the roll material support plate 2 into different support slots 41, it can accommodate roll materials 5 of different lengths.

[0025] Two U-shaped side panels 3 are respectively inserted into the side panel slots 42 from both sides. The corners of the U-shaped side panels 3 are right angles. The two U-shaped side panels 3 are joined to form a rectangular space, which encloses the roll material support plate 2 and the roll material 5. Specifically, the opposite ends of the two U-shaped side panels 3 are connected by an H-shaped edge strip 6. The H-shaped edge strip 6 is the same height as the U-shaped side panel 3. The two sides of the H-shaped edge strip 6 are provided with slots 61 of the same thickness as the U-shaped side panels. The opposite ends of the two U-shaped side panels 3 are respectively inserted into the slots 61 on both sides of the same H-shaped edge strip 6.

[0026] The base plate 4 has a built-in grid-shaped steel frame 43. The grid-shaped steel frame 43 can improve the rigidity of the base plate, increase the load-bearing capacity, and prevent the base plate from deforming. The bottom surface of the base plate 4 has protruding support feet 44 at the corners and the middle. The upper surface of the top cover 1 has support foot positioning grooves 13. When multiple pallet boxes are stacked, the support feet of the upper base plate fall into the support foot positioning grooves of the lower top cover. The pallet boxes can be stacked on top of each other, which can save transportation space and increase the carrying capacity. A packer 14 is provided at each of the four edges of the top cover 1 and the base plate 4. The packer 14 can lock the top cover 1, the base plate 4 and the U-shaped pallet 3 together.

[0027] The top cover 1 covers the upper edges of the two U-shaped partitions 3, and the top cover 1 limits the position of both the U-shaped partitions 3 and the roll material support plate 2. The bottom edge of the top cover 1 has a groove 11 around it. The upper edges of the two U-shaped partitions 3, when closed, are embedded in the groove 11. Parallel limiting protrusions 12 are provided inside the groove 11, limiting the upper edge of the roll material support plate 2. The limiting protrusions 12 and the support grooves 41 respectively limit the upper and lower edges of the roll material support plate 2, keeping the roll material support plate 2 stable within the box and improving the stability of the support.

[0028] The above descriptions are merely several preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any variations and substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope of the claims.

Claims

1. A general-purpose roll-type product packaging pallet box, characterized in that: The device includes a top cover, a bottom support plate, a roll material support plate, a roll material, and U-shaped side panels. The bottom support plate is rectangular, with symmetrical support slots on both sides and a ring of side panel slots around its four sides. Two roll material support plates are inserted into the two support slots respectively. The upper edge of the roll material support plate has multiple support grooves, the bottom of which extends to the middle of the roll material support plate. Fixed mandrels extend from the center of both ends of the roll material and can be inserted into the corresponding support grooves. The opposing roll material support plates limit and support the roll material through the support grooves. When the fixed mandrels are supported in the support grooves, the upper side of the roll material is not higher than the upper edge of the roll material support plate. Two oppositely arranged U-shaped side panels are inserted into the side panel slots from both sides. The corners of the U-shaped side panels are right angles. The two U-shaped side panels are joined to form a rectangular space that encloses the roll material support plates and the roll material. The top cover is placed over the upper edge of the two U-shaped side panels and limits the movement of both the U-shaped side panels and the roll material support plates.

2. The general-purpose roll-type product packaging pallet box according to claim 1, characterized in that: The support slots include a left slot, a middle slot, and a right slot spaced along a straight line. The space between the left slot and the middle slot, and between the right slot and the middle slot, is a plane flush with the surface of the base plate. Two positioning grooves are symmetrically provided on both sides of the bottom edge of the roll material support plate. The roll material support plate is inserted into the support slots. The two sides and the middle part of the bottom edge of the roll material support plate are respectively inserted into the left slot, the right slot, and the middle slot. The two positioning grooves are respectively embedded between the middle slot and the left and right slots.

3. The general-purpose roll-type product packaging pallet box according to claim 2, characterized in that: The bottom support plate has multiple sets of support slots symmetrically arranged on both sides. The support slots are parallel to each other. By inserting the roll material support plate into different support slots, it can accommodate roll materials of different lengths.

4. The general-purpose roll-type product packaging pallet box according to claim 3, characterized in that: The bottom edge of the top cover is provided with a top groove. The upper edges of the two U-shaped panels in the enclosed state are embedded in the top groove. The inner side of the top groove is provided with a limiting protrusion, which limits the upper edge of the roll material support plate.

5. The general-purpose roll-type product packaging pallet box according to claim 4, characterized in that: The opposite ends of the two U-shaped panels are connected by an H-shaped edge strip. The H-shaped edge strip is the same height as the U-shaped panel. The two sides of the H-shaped edge strip are provided with slots of the same thickness as the U-shaped panel. The opposite ends of the two U-shaped panels are respectively inserted into the slots on both sides of the same H-shaped edge strip.

6. The general-purpose roll-type product packaging pallet box according to claim 5, characterized in that: The base plate has a built-in grid-shaped steel frame.

7. The general-purpose roll-type product packaging pallet box according to claim 6, characterized in that: The bottom support plate has protruding support feet at the corners and center, and the top cover has support foot positioning grooves on its upper surface. When multiple enclosure boxes are stacked, the support feet of the upper bottom support plate fall into the support foot positioning grooves of the lower top cover.

8. The general-purpose roll-type product packaging pallet box according to claim 7, characterized in that: Each of the four edges of the top cover and the bottom support plate is equipped with a packer, which can lock the top cover, the bottom support plate and the U-shaped panel together.