Vacuum cleaning material classification recycling system

Abstract

The utility model discloses a vacuum cleaning material classification recycling system which comprises an emulsifying pot, a valve B and a four-way connector. A valve A is arranged at the bottom of the emulsifying pot; a pipeline A is connected to the surface of the valve A; valves B are connected to the bottom of the pipeline A at equal intervals, and pipelines B are connected to the bottoms of the valves B; through cooperation of the vacuum pump, the vacuum buffer tank and the first hydraulic gate valve, residual materials in the pipeline can be effectively recycled into the storage tank, waste of the materials is reduced, and the utilization rate of the materials is increased; the safety valve is arranged to provide overpressure protection for the pipeline A, so that pipeline breakage or other equipment damage caused by abnormal pressure rise is prevented, the safety of whole material conveying is guaranteed, and the problems of incomplete material recovery or equipment failure and the like possibly caused by unstable pressure are reduced; and the valves B are connected to the bottom of the pipeline A at equal intervals, so that accurate distribution of the materials can be realized, and the materials are accurately conveyed to different storage tanks.

Description

Technical Field

[0001] This utility model relates to the technical field of material recycling, specifically a vacuum cleaning material sorting and recycling system. Background Technology

[0002] Vacuum cleaning refers to using a vacuum dust collection device to clean materials, filtering and purifying the dust-laden gas before discharging it, while the materials fall into the interior of the storage tank.

[0003] In existing technologies, most methods rely solely on simple gravity discharge or conventional positive pressure pushing, which are insufficient to completely recover residual materials. This is especially true for highly viscous materials that easily adhere to pipe walls, resulting in poor recovery. The lack of an effective material recovery mechanism leads to significant material waste, as a large amount of material remains in the pipes during processing. Over time, this not only causes raw material loss but may also lead to deterioration and scaling within the pipes, affecting the stability of subsequent material transport and product quality. Therefore, we have introduced a vacuum cleaning material sorting and recovery system. Utility Model Content

[0004] The purpose of this invention is to provide a vacuum cleaning material sorting and recycling system to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vacuum cleaning material sorting and recycling system, comprising: an emulsifying pot, valve B, and a four-way connector;

[0006] The bottom of the emulsifying pot is equipped with valve A, and the surface of valve A is connected to pipe A;

[0007] The valves B are connected at equal intervals to the bottom of the pipes A. The bottom of the valves B is connected to pipes B, and there are four sets of pipes B. The bottom of the pipes B is connected to storage tanks, and there are four sets of storage tanks. The four sets of pipes B are connected to the top side of the storage tanks.

[0008] The four-way connector is disposed on the surface of pipe B, and pipe C is disposed on the surface of the four-way connector. The bottom of pipe C is connected to valve C, and valve C is connected to the top of the storage tank.

[0009] A material recovery mechanism is provided on one side of the pipeline C. Through the cooperation of the vacuum buffer tank, pipeline D and the first hydraulic gate valve of the material recovery mechanism, air is allowed to enter the interior of the storage tank.

[0010] Preferably, the material recovery mechanism includes a vacuum pump connected to one side of the pipe D. The vacuum pump is installed by bolts. One end of the pipe D is connected to a vacuum buffer tank, and one end of the vacuum buffer tank is in contact with the pipe C. One end of the vacuum pump is connected to a second hydraulic gate valve. A diaphragm valve is connected to one side of the second hydraulic gate valve. The first hydraulic gate valve is connected to the surface of the pipe D.

[0011] Preferably, a feed pump is connected to the surface of pipe A, a safety valve is connected to the side of the feed pump on the surface of pipe A, and an elliptical valve body is connected to the surface of pipe A below the feed pump.

[0012] Preferably, the surface of the pipe A is located between the valve A and the feed pump, and a sensor is connected thereto. The sensor can monitor relevant parameters of the material in real time, such as flow rate and temperature, providing data for the control and regulation of the system.

[0013] Preferably, the bottom of the storage tank is connected to a valve D, which is used to control the discharge of materials inside the storage tank.

[0014] Preferably, a nameplate is attached to the surface of the emulsifying pot, and the nameplate is fixed to the surface of the emulsifying pot by bolts, forming a label with specific information about the emulsifying pot.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (1) By designing the material recovery mechanism, the vacuum pump, vacuum buffer tank and first hydraulic gate valve can be used to effectively recover the residual material in the pipeline to the storage tank. This reduces material waste and improves material utilization, which is of great significance for reducing production costs. Especially when dealing with expensive or limited resources, efficient material recovery can significantly save costs and improve production efficiency.

[0017] (2) The safety valve provides overpressure protection for pipeline A, preventing pipeline rupture or other equipment damage due to abnormal pressure rise, thus ensuring the safety of the entire material conveying and processing system. At the same time, the vacuum buffer tank plays a buffering role in the material recovery process, stabilizing the vacuum pressure, avoiding the adverse effects of pressure fluctuations on the system, ensuring the stable operation of material recovery, and reducing problems such as incomplete material recovery or equipment failure that may be caused by unstable pressure.

[0018] (3) By connecting valve B at equal intervals to the bottom of pipe A, the material can be accurately distributed and transported to different storage tanks. This facilitates the classification and storage of different batches or types of materials. The sensor monitors material parameters in real time, and the operator can adjust the system operating parameters in a timely manner based on the monitoring data, such as the power of the conveying pump and the opening degree of the valve, to ensure that the material processing process is always in the best state and improve product quality and production efficiency. Attached Figure Description

[0019] Figure 1 This is a flowchart illustrating the present invention.

[0020] In the diagram: 1. Emulsifying pot; 2. Valve A; 3. Sensor; 4. Feed pump; 5. Safety valve; 6. Elliptical valve body; 7. Pipe A; 8. Valve B; 9. Pipe B; 10. Storage tank; 11. Valve C; 12. Pipe C; 13. Four-way connector; 14. Valve D; 15. Vacuum buffer tank; 16. Pipe D; 17. First hydraulic gate valve; 18. Vacuum pump; 19. Second hydraulic gate valve; 20. Diaphragm valve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 This utility model provides a technical solution: a vacuum cleaning material classification and recycling system, including: an emulsifying pot 1, a valve A2 is provided at the bottom of the emulsifying pot 1, and a pipe A7 is connected to the surface of the valve A2;

[0023] Valve B8 is connected at equal intervals to the bottom of pipe A7. The bottom of valve B8 is connected to pipe B9, and the bottom of pipe B9 is connected to storage tank 10.

[0024] Four-way connector 13, the four-way connector 13 is disposed on the surface of pipe B9, the surface of the four-way connector 13 is disposed on pipe C12, the bottom of pipe C12 is connected to valve C11, and valve C11 is connected to the top of storage tank 10;

[0025] A material recovery mechanism is provided on one side of the pipeline C12. Through the cooperation of the vacuum buffer tank 15, the pipeline D16 and the first hydraulic gate valve 17 of the material recovery mechanism, air is allowed to enter the interior of the storage tank 10.

[0026] The material recovery mechanism includes a vacuum pump 18 connected to one side of pipe D16. The vacuum pump 18 is installed by bolts. One end of pipe D16 is connected to a vacuum buffer tank 15, and one end of the vacuum buffer tank 15 is in contact with pipe C12. One end of the vacuum pump 18 is connected to a second hydraulic gate valve 19. A diaphragm valve 20 is connected to one side of the second hydraulic gate valve 19. The first hydraulic gate valve 17 is connected to the surface of pipe D16.

[0027] A material pump 4 is connected to the surface of pipe A7. A safety valve 5 is connected to the side of the material pump 4 on the surface of pipe A7. An elliptical valve body 6 is connected to the surface of pipe A7 below the material pump 4.

[0028] The surface of the pipe A7 is connected to a sensor 3 between the valve A2 and the feed pump 4. The sensor 3 can monitor relevant parameters of the material in real time, such as flow rate and temperature, providing data for the control and regulation of the system.

[0029] The bottom of the storage tank 10 is connected to a valve D14, which is used to control the discharge of materials inside the storage tank 10.

[0030] A nameplate is attached to the surface of the emulsifying pot 1. The nameplate is fixed to the surface of the emulsifying pot 1 by bolts, forming a label with specific information on the emulsifying pot 1.

[0031] Specifically, during use, the material is first placed in the emulsifying pot 1, which serves as the initial container for the material and provides a place for subsequent processing. The valve A2 at the bottom of the emulsifying pot 1 is used to control the outflow of the material. When valve A2 is opened, the material begins to flow into the connected pipe A7 under the action of gravity. Pipe A7 is the main channel for material transportation. The conveying pump 4 connected to its surface provides power for the material transportation, ensuring that the material can move smoothly in the pipe, overcome the pipe resistance and the influence of gravity, and transport the material from the emulsifying pot 1 to the subsequent equipment. A safety valve 5 is connected to one side of the conveying pump 4. The safety valve 5 plays a safety protection role. When the pressure in pipe A7 exceeds the set safety value, the safety valve 5 will automatically open to release pressure, prevent the pipe from being damaged due to excessive pressure, and ensure the safe operation of the entire system. At the same time, the elliptical valve body 6 connected below the conveying pump 4 may be used to adjust the flow rate or pressure distribution of the material in the pipe and optimize the material transportation process. The sensor 3 connected between valve A2 and conveying pump 4 can monitor relevant parameters of the material in real time, such as flow rate and temperature, providing data basis for system control and regulation.

[0032] Material is transported through pipe A7 by the feed pump 4 to valves B8, which are connected at equal intervals at the bottom of pipe A7. Valve B8 controls whether material enters pipe B9 below it. By selectively opening or closing valve B8, material can be distributed to different pipes B9 and then transported to the corresponding storage tank 10 for storage. Pipe B9 serves as a channel connecting valve B8 and storage tank 10, accurately guiding material to the target storage tank 10. Storage tank 10 is used to store material. Valve D14 connected to its bottom can be used to control the discharge of material in storage tank 10, making it convenient to retrieve material when needed. The four-way connector 13 on the surface of pipe B9, as well as the pipe C12 and valve C11 connected to the four-way connector 13, may be used to operate the top of storage tank 10 in specific situations (such as when material recovery is required).

[0033] When material recovery is required, the material recovery mechanism starts working. Vacuum pump 18 is connected to vacuum buffer tank 15 through pipe D16. After vacuum pump 18 starts, it begins to extract air from vacuum buffer tank 15, creating a negative pressure environment inside vacuum buffer tank 15. One end of vacuum buffer tank 15 is in contact with pipe C12. When a certain negative pressure is reached inside vacuum buffer tank 15, the first hydraulic gate valve 17 is opened. At this time, due to the pressure difference between storage tank 10 and vacuum buffer tank 15, outside air will enter vacuum buffer tank 15 through pipe C12 and the first hydraulic gate valve 17 under the action of the pressure difference. At the same time, it pushes the residual material in pipe C12 into vacuum buffer tank 15, thereby realizing material recovery. The second hydraulic gate valve 19 and diaphragm valve 20 connected to one end of vacuum pump 18 may be used to control the working state of vacuum pump 18 or adjust the pressure of vacuum system, etc., to ensure the stable operation of vacuum system and ensure the smooth progress of material recovery process.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vacuum cleaning material sorting and recycling system, characterized in that, include: Emulsifying pot (1), the bottom of the emulsifying pot (1) is provided with valve A (2), and the surface of valve A (2) is connected to pipe A (7); Valve B (8) is connected at equal intervals to the bottom of pipe A (7). The bottom of valve B (8) is connected to pipe B (9). The bottom of pipe B (9) is connected to storage tank (10). Four-way connector (13), the four-way connector (13) is disposed on the surface of pipe B (9), the surface of the four-way connector (13) is provided with pipe C (12), the bottom of pipe C (12) is connected to valve C (11), and valve C (11) is connected to the top of storage tank (10); A material recovery mechanism is provided on one side of the pipeline C (12). Through the cooperation of the vacuum buffer tank (15), pipeline D (16) and the first hydraulic gate valve (17) of the material recovery mechanism, air is allowed to enter the interior of the storage tank (10).

2. The vacuum cleaning material sorting and recycling system according to claim 1, characterized in that, The material recovery mechanism includes a vacuum pump (18) connected to one side of pipe D (16), one end of pipe D (16) is connected to a vacuum buffer tank (15), and one end of the vacuum buffer tank (15) is in contact with pipe C (12). One end of the vacuum pump (18) is connected to a second hydraulic gate valve (19), one side of the second hydraulic gate valve (19) is connected to a diaphragm valve (20), and the first hydraulic gate valve (17) is connected to the surface of pipe D (16).

3. The vacuum cleaning material sorting and recycling system according to claim 1, characterized in that, A feed pump (4) is connected to the surface of the pipe A (7), a safety valve (5) is connected to the side of the feed pump (4) on the surface of the pipe A (7), and an elliptical valve body (6) is connected to the surface of the pipe A (7) below the feed pump (4).

4. The vacuum cleaning material sorting and recycling system according to claim 1, characterized in that, The surface of the pipe A (7) is connected to a sensor (3) between the valve A (2) and the feed pump (4).

5. The vacuum cleaning material sorting and recycling system according to claim 1, characterized in that, The bottom of the storage tank (10) is connected to a valve D (14).

6. The vacuum cleaning material sorting and recycling system according to claim 1, characterized in that, A nameplate is attached to the surface of the emulsifying pot (1).

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