Forking trolley used after landing of PAN protofilament coil

By designing a PAN raw yarn forklift trolley, the vertical lifting of the raw yarn roll is achieved using a hydraulic cylinder and sprocket transmission system. This solves the problem of increased surface fuzz during the handling of the raw yarn roll after it lands, thus improving the quality of the raw yarn roll.

CN223534799UActive Publication Date: 2025-11-11中复神鹰碳纤维西宁有限公司
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Patent Information

Application Number
CN202422983685.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-11-11
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

After the PAN raw yarn roll is laid to the ground, manual handling can easily cause an increase in fuzz on the surface of the raw yarn roll, resulting in a decrease in quality.

Method used

A PAN raw yarn forklift trolley was designed, including a frame, a sliding chamber, a carrying plate, and a lifting mechanism. The lifting power is provided by a hydraulic cylinder, and the sliding chamber is lifted and lowered through sprockets and chains. The pulley block reduces friction and ensures that the carrying plate is lifted and lowered vertically, avoiding secondary damage to the raw yarn roll.

Benefits of technology

It achieves smooth transfer of PAN raw yarn rolls, avoids secondary damage to the raw yarn rolls during handling, and improves the quality of the raw yarn rolls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The forking trolley comprises a frame, directional wheels are arranged on the front side of a transverse frame at the bottom of the frame, universal wheels are arranged at the tail of the transverse frame, and walking and rotation of the trolley are achieved through cooperation of the directional wheels and the universal wheels. The bottom transverse frame is connected with a hydraulic cylinder, the top of the hydraulic cylinder is assembled with a chain wheel through a chain wheel shaft, the chain wheel is provided with a rolling chain, the two sides of the rolling chain are connected with the frame and the sliding bin, and lifting of the sliding bin is achieved through a hydraulic cylinder hydraulic mechanism. A pulley block is arranged on the back of the sliding bin and matched with a pulley groove of the frame, the sliding bin can ascend and descend through the pulley block, friction during sliding can be reduced, and the sliding bin can be positioned to achieve ascending and descending in the vertical direction. The interior of the sliding bin is connected with a material carrying plate, and the material carrying plate can ascend and descend through a lifting material carrying plate of the sliding bin. Therefore, forking of the falling PAN protofilament roll is achieved, then transferring of the PAN protofilament roll is achieved, and the problem that protofilaments are damaged again in the subsequent transferring process after the PAN protofilament roll falls to the ground is solved.
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Description

Technical Field

[0001] This utility model relates to the field of transfer tooling technology, specifically a forklift trolley for picking up PAN raw yarn rolls after they have been laid to the ground. Background Technology

[0002] PAN precursor fibers are formed from PAN solution through spinning. PAN solution is currently the raw material for preparing high-performance PAN-based carbon fiber precursor fibers. The PAN precursor fiber solution is obtained through homogeneous solution polymerization or heterogeneous precipitation polymerization. After preparation, the PAN precursor fibers are wound onto a cylindrical tooling using a winding device to collect them and form PAN precursor fiber rolls. These rolls can be transferred and stored using various tooling. However, during the transfer process, limitations of storage locations, tooling, and the transport environment inevitably cause some rolls to fall to the ground. Due to their weight, these rolls cannot be moved manually; mechanical force is required. Typically, the fallen rolls are manually transferred from the ground to the center of the two forks of a stacker truck, and then the forks are lifted for transport. This process causes secondary damage to the quality of the PAN precursor fibers, resulting in an increase in fuzz on the outer layer of the roll. To address this issue, we have proposed a PAN raw yarn forklift trolley that can directly pick up raw yarn rolls that have been dropped, thus avoiding secondary damage to the raw yarn rolls, especially large-diameter raw yarn rolls, during the handling process. Utility Model Content

[0003] The purpose of this invention is to provide a PAN raw yarn forklift trolley to solve the problem mentioned in the background art, where the surface of the PAN raw yarn roll is scratched during the secondary handling process after the roll is placed on the ground, resulting in increased fuzz and reduced quality.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A forklift trolley for handling PAN raw yarn rolls after they are laid to the ground includes a frame, a sliding compartment, a carrying platform, and a lifting mechanism. The frame has directional wheels at the front of the bottom crossbeam and omnidirectional wheels at the rear, allowing the trolley to move and rotate. A top connecting plate and a frame pin are welded to the top of the frame's pulley grooves, and a frame connecting plate is also welded to the lower middle section for positioning and fixing the frame. The bottom crossbeam is connected to a hydraulic mechanism via a hydraulic cylinder base connecting plate to provide lifting power. The bottom of the hydraulic mechanism is connected to a hydraulic cylinder base connecting plate, and reinforcing ribs are welded between the hydraulic cylinder base connecting plate and the bottom crossbeam to secure the hydraulic cylinder base connecting plate and the hydraulic mechanism. A hydraulic cylinder connecting block is connected to the top of the hydraulic mechanism, and the hydraulic cylinder connecting block is assembled with a sprocket shaft and sprockets. There are two hydraulic cylinder connecting blocks, symmetrically distributed along the center of the hydraulic cylinder. The top of the connecting blocks is connected to a sprocket shaft through mounting holes. Sprockets are connected to both ends of the sprocket shaft, symmetrically distributed along the center of the hydraulic cylinder. The sprockets rotate with the sprocket shaft through keyways and keys for fixation. The sprocket is equipped with a rolling chain, and the two ends of the rolling chain are connected to the frame connecting plate and the sliding chamber respectively through chain connecting blocks. The sliding chamber is made of a bent plate, shaped like a C. A first material plate fixing rod and a second material plate fixing rod are connected to the two wings of the bent plate, respectively. A coiled material plate is connected between the sliding chamber and the first and second material plate fixing rods. A sliding chamber connecting plate is located on the back of the sliding chamber, used to connect the sliding chamber and the chain connecting block to realize the lifting function of the sliding chamber. The sliding chamber and the frame have pulley grooves, and a pulley assembly is located on the back of the trolley's sliding chamber. The pulley assembly cooperates with the frame pulley grooves; when the sliding chamber is raised or lowered, the cooperation of the pulley assembly reduces friction during sliding and also positions the sliding chamber to achieve vertical lifting. The wire roll carrier plate is connected to the first and second carrier plate fixing rods via a sleeve. The wire roll carrier plate is also kept vertically fixed by the first and second carrier plate fixing rods. The wire roll carrier plate and the sliding chamber are kept horizontally fixed by the first and second positioning sleeves on the first and second carrier plate fixing rods. The wire roll carrier plate is L-shaped overall, with a reinforcing rib around its edge to enhance its strength. The sleeve connection connects the wire roll carrier plate to the sliding chamber, which can be raised and lowered via a hydraulic cylinder mechanism.

[0006] By combining the above equipment components and methods, the PAN raw yarn rolls can be forked after landing, and then the PAN raw yarn rolls can be transferred, thus solving the problem of the raw yarn being damaged again during the subsequent transportation process after the PAN raw yarn rolls have landed.

[0007] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0008] The bottom crossbeam of the frame is equipped with a directional wheel at the front and a swivel wheel at the rear. The directional wheel and the swivel wheel work together to enable the trolley to move and rotate. The top of the frame pulley groove is welded with a frame top connecting plate and a frame pin. The middle and lower part is also welded with a frame connecting plate for positioning and fixing the frame. The bottom crossbeam is connected to the hydraulic mechanism through the hydraulic cylinder base connecting plate to provide lifting power.

[0009] The bottom of the hydraulic mechanism is connected to a hydraulic cylinder base connecting plate. Reinforcing ribs are welded between the hydraulic cylinder base connecting plate and the bottom crossbeam to fix the hydraulic cylinder base connecting plate and the hydraulic mechanism. The top of the hydraulic mechanism is connected to a hydraulic cylinder connecting block, which is assembled through a sprocket shaft and a sprocket.

[0010] The hydraulic cylinder connecting block consists of two pieces, symmetrically distributed along the center of the hydraulic cylinder. A sprocket shaft is connected to the top of the connecting block through a mounting hole. Sprockets are connected to both ends of the sprocket shaft, and the sprockets are symmetrically distributed along the center of the hydraulic cylinder. The sprockets rotate with the sprocket shaft due to the fixing effect of keyways and keys.

[0011] The sprocket is equipped with a rolling chain, and the two ends of the rolling chain are connected to the frame connecting plate and the sliding chamber respectively through chain connecting blocks. The sliding chamber is made of a bent plate and is C-shaped. The first material plate fixing rod and the second material plate fixing rod are connected to the two wings of the bent plate respectively. A wire coil material plate is connected between the sliding chamber and the first material plate fixing rod and the second material plate fixing rod.

[0012] A sliding compartment connecting plate is located on the back of the sliding compartment, used to connect the sliding compartment and the chain connecting block to realize the lifting function of the sliding compartment. The sliding compartment and the frame have pulley grooves, and a pulley assembly is located on the back of the sliding compartment. The pulley assembly works in conjunction with the frame pulley grooves. When the sliding compartment is raised or lowered, the pulley assembly reduces friction during sliding and also positions the sliding compartment to achieve vertical lifting.

[0013] The wire roll carrier plate is connected by a first carrier plate fixing rod and a second carrier plate fixing rod. The wire roll carrier plate is also kept vertical by the first carrier plate fixing rod and the second carrier plate fixing rod. The wire roll carrier plate and the sliding chamber are kept horizontally fixed by the fixing action of the first positioning sleeve and the second positioning sleeve on the first carrier plate fixing rod and the second carrier plate fixing rod.

[0014] The yarn roll carrier plate is L-shaped with a reinforcing rib around its edge to enhance its strength. The assembly connects the yarn roll carrier plate in the middle, and the sliding compartment can be raised and lowered via a hydraulic cylinder mechanism. This ensures smooth operation of the forklift trolley and enables the PAN raw yarn to be picked up from the ground. Attached Figure Description

[0015] Figure 1 This is an orthographic view of the three-dimensional structure of this utility model.

[0016] Figure 2 This is an oblique axonometric drawing of the three-dimensional structure of this utility model.

[0017] Figure 3 This is the main view of the structure of this utility model.

[0018] Figure 4 This is a right view of the structure of this utility model.

[0019] Figure 5 This utility model Figure 2 Enlarged structural diagram at point a.

[0020] In the diagram: 1. Bottom crossbar of the frame; 2. Fixed wheel; 3. Universal wheel; 4. Universal wheel connecting seat; 5. Frame pulley groove; 6. Frame connecting plate; 7. Sliding compartment; 8. Rolling chain; 9. Handrail; 10. Frame pin; 11. Top connecting plate of the frame; 12. Wire coil carrier plate; 13. First carrier plate fixing rod; 14. Second carrier plate fixing rod; 15. Hydraulic cylinder base connecting plate; 16. Hydraulic mechanism; 17. First pulley block of the sliding compartment; 18. Second pulley block of the sliding compartment; 19. Sprocket assembly; 20. First positioning sleeve; 21. Second positioning sleeve; 22. Hydraulic cylinder connecting block; 23. Sprocket shaft; 24. Chain connecting block; 25. Sliding compartment connecting plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5This utility model provides a technical solution: a forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, comprising a frame, a sliding compartment, a carrying plate, and a lifting mechanism. A directional wheel 2 is provided on the front side of the bottom crossbar 1 of the frame, and a swivel wheel 3 is provided at the rear. The swivel wheel 3 and the swivel wheel connecting seat assembly 4 form a steering mechanism, which is manually controlled by a handle 9 for steering the trolley during movement. The trolley moves by cooperating with the directional wheel 2 and the swivel wheel 3. A top connecting plate 11 and a frame pin 10 are welded to the top of the frame pulley groove 5, and a frame connecting plate 6 is also welded to the lower middle part for positioning and fixing the frame. The bottom crossbar 1 of the frame is connected to a hydraulic mechanism 16 via a hydraulic cylinder base connecting plate 15 to provide lifting power. The bottom of the hydraulic mechanism 16 is connected to a hydraulic cylinder base connecting plate 15. Reinforcing ribs are welded between the hydraulic cylinder base connecting plate 15 and the bottom crossbeam 1 of the frame to fix the hydraulic cylinder base connecting plate 15 and the hydraulic mechanism 16. A hydraulic cylinder connecting block 22 is connected to the top of the hydraulic mechanism. The hydraulic cylinder connecting block 22 is assembled with a sprocket shaft 23 and a sprocket assembly 19. There are two hydraulic cylinder connecting blocks 22, symmetrically distributed along the center of the hydraulic cylinder. The top of the connecting block is connected to the sprocket shaft 23 through mounting holes. Sprocket assemblies 19 are connected to both ends of the sprocket shaft 23. The sprockets are symmetrically distributed along the center of the hydraulic cylinder and rotate with the sprocket shaft 23 through the fixing action of keyways and keys. A rolling chain 8 is assembled on the sprocket assembly 19. The two ends of the rolling chain 8 are connected to the frame connecting plate 6 and the sliding chamber 7 respectively through chain connecting blocks 24. The sliding chamber 7 is made of a bent plate, forming a C-shape. A first material carrier plate fixing rod 13 and a second material carrier plate fixing rod 14 are connected to the two wings of the bent plate, respectively. A wire coil material carrier plate 12 connects the sliding chamber 7 to the first and second material carrier plate fixing rods 13 and 14. A sliding chamber connecting plate 25 is provided on the back of the sliding chamber 7 to connect the sliding chamber 7 and the chain connecting block 24, enabling the lifting function of the sliding chamber 7. A pulley assembly is provided on the back of the trolley sliding chamber 7. The pulley assembly includes a first sliding chamber pulley assembly 17 and a second sliding chamber pulley assembly 18, which respectively cooperate with the pulley groove 5 of the frame. When the sliding chamber 7 is raised or lowered, the cooperation of the pulley assembly reduces friction during sliding and also positions the sliding chamber to achieve vertical lifting. The wire roll carrier plate 12 is shaft-mounted with the first carrier plate fixing rod 13 and the second carrier plate fixing rod 14. The wire roll carrier plate 12 is also kept vertical by the vertical fixation of the first carrier plate fixing rod 13 and the second carrier plate fixing rod 14. The wire roll carrier plate 12 and the sliding chamber 7 are kept horizontally fixed by the fixing action of the first positioning sleeve 20 and the second positioning sleeve 21 on the first carrier plate fixing rod 13 and the second carrier plate fixing rod 14. The wire roll carrier plate 12 is generally L-shaped, and there is a reinforcing rib around the edge of the wire roll carrier plate 12 to enhance the strength of the carrier plate. The wire roll carrier plate 12 is connected to the carrier plate fixing rod, and the sliding chamber 7 can be raised and lowered by the hydraulic mechanism 16.By combining the above equipment components and methods, the PAN raw yarn rolls can be forked after landing, and then the PAN raw yarn rolls can be transferred, thus solving the problem of the raw yarn being damaged again during the subsequent transportation process after the PAN raw yarn rolls have landed.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A forklift trolley for picking up PAN raw yarn rolls after they have been laid to the ground, characterized in that: Including the frame and sliding housing; The frame includes The bottom crossbar (1) of the vehicle frame is equipped with a directional wheel (2) on the front side and a universal wheel (3) on the rear side. The directional wheel (2) and the universal wheel (3) work together to make the vehicle move and rotate. The bottom crossbar (1) of the frame is provided with a frame pulley groove (5) at the rear. The top of the frame pulley groove (5) is fixedly provided with a frame pin (10) and a frame top connecting plate (11). The frame is equipped with a frame fixing plate (6) for positioning and fixing the frame; The bottom crossbar (1) of the frame is connected to the hydraulic mechanism (16) via the hydraulic cylinder base connecting plate (15) to provide the lifting power of the mechanism; The sliding chamber (7) is a C-shaped structure made of bent plate. A first material plate fixing rod (13) and a second material plate fixing rod (14) are respectively connected on the two wings of the bent plate. A wire roll material plate (12) is connected between the sliding chamber (7) and the first material plate fixing rod (13) and the second material plate fixing rod (14).

2. The forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 1, is characterized in that: A reinforcing rib is welded between the hydraulic cylinder base connecting plate (15) and the bottom crossbeam (1) of the vehicle frame to fix the hydraulic cylinder base connecting plate (15) and the hydraulic mechanism (16).

3. The forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 2, is characterized in that: The top of the hydraulic mechanism (16) is connected to a hydraulic cylinder connecting block (22), which is assembled through a sprocket shaft (23) and a sprocket assembly (19).

4. The forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 3, is characterized in that: The hydraulic cylinder connecting block (22) consists of two pieces, which are symmetrically distributed along the center of the hydraulic cylinder. The top of the connecting block is connected to the sprocket shaft (23) through the assembly hole.

5. The forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 4, is characterized in that: The sprockets in the sprocket assembly (19) connected to both ends of the sprocket shaft (23) are symmetrically distributed along the center of the hydraulic cylinder and rotate with the sprocket shaft (23) through the fixing action of the keyway and key.

6. The forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 5, is characterized in that: The sprocket assembly (19) is equipped with a rolling chain (8), and the two ends of the rolling chain (8) are connected to the frame connecting plate (6) and the sliding chamber (7) respectively through the chain connecting block (24).

7. A forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 1 or 6, characterized in that: The sliding compartment (7) is provided with a sliding compartment connecting plate (25) on the back, which is used to connect the sliding compartment (7) and the chain connecting block (24) to realize the lifting function of the sliding compartment (7). The trolley sliding compartment (7) is provided with a pulley group on the back.

8. The forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 7, is characterized in that: The pulley system includes a first pulley system (17) and a second pulley system (18) for the sliding compartment, which respectively cooperate with the pulley groove (5) of the frame. When the sliding compartment (7) is raised or lowered, the cooperation of the pulley system can reduce the friction during sliding and also position the sliding compartment to achieve vertical raising and lowering.

9. The forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 1, is characterized in that: The wire roll carrier plate (12) is axially connected to the first carrier plate fixing rod (13) and the second carrier plate fixing rod (14). The wire roll carrier plate (12) is fixed in the vertical direction by the first carrier plate fixing rod (13) and the second carrier plate fixing rod (14) to keep it vertical. The wire roll carrier plate (12) and the sliding chamber (7) are fixed in the horizontal direction by the fixing action of the first positioning sleeve (20) and the second positioning sleeve (21) on the first carrier plate fixing rod (13) and the second carrier plate fixing rod (14).

10. A forklift trolley for handling PAN raw yarn rolls after they have been laid to the ground, as described in claim 1 or 9, characterized in that: The wire roll carrier plate (12) is L-shaped, and a reinforcing rib is provided around the edge of the wire roll carrier plate (12) to enhance the strength of the carrier plate; the hydraulic mechanism (16) realizes the lifting and lowering of the sliding chamber (7) through the carrier plate fixing rod and the wire roll carrier plate (12) connected to the carrier plate fixing rod.