Dye premixing mechanism

By designing a dye premixing mechanism and using a stirring blade assembly to mix the dye, the problem of poor dye penetration during the dyeing of yarn packages was solved, thereby improving dyeing uniformity and time efficiency.

CN223535424UActive Publication Date: 2025-11-11ZHEJIANG HENGXIANG COTTON TEXTILE LTD
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Patent Information

Application Number
CN202422959551.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-11
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

In the current yarn dyeing process, the dye penetration is poor, resulting in uneven dyeing and a long dyeing time.

Method used

A dye premixing mechanism was designed, including a fixed ring, a rotary module, and an adjustment module. The rotary module is driven by a drive motor to rotate, and the dye is mixed by the stirring blade assembly to ensure continuous mixing of the dye during the dyeing of the yarn package.

Benefits of technology

It improves the mixing effect of dyes, shortens the dyeing time, and ensures dyeing uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cheese dyeing, in particular to a dye premixing mechanism which comprises a fixed ring piece, a rotary module and an adjusting module, the fixed ring piece can be arranged at the top end of a dyeing barrel, a driving motor is fixedly installed on one side of the fixed ring piece, and the rotary module is rotationally connected to the fixed ring piece. The rotary module comprises a first rotary ring piece and a second rotary ring piece. According to the utility model, through the arrangement of the rotary module, after dye is added into the dye cylinder, the driving motor drives the rotary module to rotate integrally, so that the plurality of stirring blade assemblies are driven to revolve, the dye in the dye cylinder is mixed and stirred through the revolution of the stirring blade assemblies, and after the placing rack on which cheese is placed is placed into the dye cylinder, the cheese is placed in the dye cylinder. And the placing frame is located on the inner periphery of the rotary module, so that dye can be conveniently and continuously mixed when the cheese is dip-dyed.
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Description

Technical Field

[0001] This utility model relates to the field of yarn dyeing, specifically a dye premixing mechanism. Background Technology

[0002] Yarn dyeing is a common process in textile factories. The existing method is to soak the yarn in dye and rely on the natural penetration of the dye to complete the dyeing process. During the dyeing process, the yarn is in a static state, the dyeing time is long, the dye penetration effect is poor, resulting in uneven dyeing. Therefore, a dye premixing mechanism that facilitates the mixing of dyes is needed. Utility Model Content

[0003] The purpose of this invention is to provide a dye premixing mechanism to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A dye premixing mechanism, comprising:

[0006] A fixing ring can be placed at the top of the dyeing cylinder, and a drive motor is fixedly installed on one side of the fixing ring;

[0007] A rotary module is rotatably connected to a fixed ring. The rotary module includes a rotary ring one and a rotary ring two. The rotary ring one is rotatably connected to the fixed ring. Multiple stirring blade assemblies are arranged at equal angles between the rotary ring one and the rotary ring two. The drive motor can drive the rotary module to rotate.

[0008] An adjustment module is located above the rotating ring component one, and the adjustment module can adjust the deflection angle of the stirring blade assembly.

[0009] Furthermore, the stirring blade assembly includes an upper stirring blade, the top end of which is rotatably connected to a rotating ring component, a lower stirring blade is disposed below the upper stirring blade, a central rod is fixedly connected to the top end of the lower stirring blade, the central rod is rotatably sleeved with the upper stirring blade, and the central rod is drively connected to the upper stirring blade.

[0010] Furthermore, the top end of the rotating ring component one is fixedly connected to an annular cover, and the top ends of the upper stirring blade and the central rod are both fixedly sleeved with bevel gear two. A bevel gear one is arranged between the two bevel gear two. The bevel gear one is rotatably connected to the inner wall of the annular cover, and the bevel gear one meshes with the two adjacent bevel gear two for transmission.

[0011] Furthermore, the top outer wall of the upper stirring blade is fixedly connected to a slide rail component located below the second bevel gear. The adjustment module includes a pusher frame, which is rotatably connected to the inner wall of the annular cover. The bottom end of the pusher frame is fixedly connected to a round rod corresponding to the positions of multiple slide rail components, and the round rod is slidably connected to the adjacent slide rail component.

[0012] Furthermore, the outer wall of the annular cover is provided with a notch, and the inner wall of the bottom end of the notch is provided with a plurality of limiting grooves at equal intervals. The outer wall of the pushing frame is rotatably connected to a rocker arm corresponding to the position of the notch, and the rocker arm can engage with the limiting groove.

[0013] Furthermore, a counterweight is fixedly connected to one end of the rocker arm.

[0014] Furthermore, the output end of the drive motor is fixedly connected to a transmission wheel, the outer wall of the transmission wheel is provided with a rubber layer, and the transmission wheel is in contact with the outer wall of the annular cover.

[0015] Furthermore, multiple uprights are fixedly connected between the second rotating ring component and the first rotating ring component.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. By setting up a rotary module, after adding dye into the dye cylinder, the drive motor drives the rotary module to rotate as a whole, thereby driving multiple stirring blade components to revolve. The revolve of the stirring blade components mixes and stirs the dye in the dyeing cylinder. When the placement rack containing the yarn package is placed into the dyeing cylinder, the placement rack is located inside the rotary module, so that the rotary module can continue to mix the dye after the placement rack is placed, thus facilitating continuous mixing of the dye when dyeing the yarn package.

[0018] 2. By setting up the stirring blade assembly, when the rotary module rotates, multiple lower stirring blades drive the dye at the lower end to flow from the middle to the outside, and multiple upper stirring blades drive the dye at the upper end to flow from the outside to the middle. This causes the dye to rotate horizontally while simultaneously circulating the dye up and down on the vertical plane, improving the mixing effect of the dye. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the overall front view structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the entire structure located inside the dyeing cylinder in this utility model;

[0022] Figure 4 yes Figure 3A magnified view of part A;

[0023] Figure 5 This is a schematic diagram of the pushing frame structure in this utility model;

[0024] Figure 6 This is a schematic diagram of the stirring blade assembly structure in this utility model;

[0025] Figure 7 This is a cross-sectional structural diagram of the fixed ring and the rotating ring in this utility model.

[0026] In the diagram: 100, fixed ring; 110, drive motor; 111, transmission wheel; 200, rotary module; 210, rotary ring I; 220, ring cover; 221, notch groove; 222, limiting groove; 230, rotary ring II; 240, stirring blade assembly; 241, center rod; 242, lower stirring blade; 243, upper stirring blade; 244, slide rail; 245, bevel gear I; 246, bevel gear II; 250, upright rod; 300, adjustment module; 310, push frame; 320, rocker arm; 330, round rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-6 In this embodiment of the present invention, a dye premixing mechanism includes a fixed ring 100, a rotating module 200, and an adjusting module 300. The fixed ring 100 can be placed at the top of the dyeing cylinder. A drive motor 110 is fixedly installed on one side of the fixed ring 100. The rotating module 200 is rotatably connected to the fixed ring 100. The rotating module 200 includes a first rotating ring 210 and a second rotating ring 230. The first rotating ring 210 is rotatably connected to the fixed ring 100. Multiple stirring blade assemblies 240 are arranged at equal angles between the first rotating ring 210 and the second rotating ring 230. The drive motor 110 can drive the rotating module 200 to rotate. The adjusting module 300 is located above the first rotating ring 210 and can adjust the deflection angle of the stirring blade assembly 240.

[0029] Specifically, after adding dye to the dyeing cylinder, the present invention is placed inside the dyeing cylinder, and the fixing ring 100 is stacked on the top of the dyeing cylinder. The deflection angle of the stirring blade assembly 240 is adjusted by the adjustment module 300, and the drive motor 110 drives the rotary module 200 to rotate as a whole, thereby driving multiple stirring blade assemblies 240 to revolve. The revolve of the stirring blade assembly 240 mixes and stirs the dye in the dyeing cylinder. When the placement rack containing the yarn package is placed into the dyeing cylinder, the placement rack is located in the inner circumference of the rotary module 200, so that the rotary module 200 can continue to mix the dye after the placement rack is placed, thus facilitating continuous mixing of the dye when dyeing the yarn package.

[0030] Example 1

[0031] like Figures 4-6 As shown, in this embodiment, the stirring blade assembly 240 includes an upper stirring blade 243, the top end of which is rotatably connected to a rotating ring component 210. A lower stirring blade 242 is disposed below the upper stirring blade 243, and a central rod 241 is fixedly connected to the top end of the lower stirring blade 242. The central rod 241 is rotatably sleeved with the upper stirring blade 243, and a transmission connection is established between the central rod 241 and the upper stirring blade 243. An annular cover 220 is fixedly connected to the top end of the rotating ring component 210. A bevel gear 246 is fixedly sleeved on the top ends of both the upper stirring blade 243 and the central rod 241. The two bevel gears 246 are connected to each other. A bevel gear 245 is provided, which is rotatably connected to the inner wall of the annular cover 220. The bevel gear 245 meshes with two adjacent bevel gears 246. A slide rail 244 is fixedly connected to the outer wall of the top of the upper stirring blade 243 below the bevel gears 246. The adjustment module 300 includes a pusher frame 310, which is rotatably connected to the inner wall of the annular cover 220. A round rod 330 is fixedly connected to the bottom of the pusher frame 310 at the position of each of the multiple slide rails 244. The round rod 330 is slidably connected to the adjacent slide rail 244.

[0032] In this embodiment, the pusher frame 310 is rotated, causing it to deflect relative to the rotating ring 210. The pusher frame 310 drives the slide rail 244 and the upper stirring blade 243 to deflect via the round rod 330. When the upper stirring blade 243 rotates in the forward direction, it drives the center rod 241 to rotate in the reverse direction via the bevel gear 246 and bevel gear 245. This causes the upper stirring blade 243 and the lower stirring blade 242 to rotate relative to each other in opposite directions. As a result, when the rotating module 200 rotates, the multiple lower stirring blades 242 drive the dye at the lower end to flow from the middle to the outside, and the multiple upper stirring blades 243 drive the dye at the upper end to flow from the outside to the middle. This causes the dye to rotate horizontally while simultaneously circulating vertically, improving the mixing effect of the dye.

[0033] like Figures 1-7As shown, in this embodiment, the outer wall of the annular cover 220 is provided with a notch 221, and the inner wall of the bottom end of the notch 221 is provided with multiple limiting grooves 222 at equal intervals. The outer wall of the pusher 310 is rotatably connected to a rocker arm 320 corresponding to the position of the notch 221. The rocker arm 320 can be engaged with the limiting groove 222. One end of the rocker arm 320 is fixedly connected to a counterweight. The output end of the drive motor 110 is fixedly connected to a transmission wheel 111. The outer wall of the transmission wheel 111 is provided with a rubber layer. The transmission wheel 111 fits against the outer wall of the annular cover 220. Multiple uprights 250 are fixedly connected between the second rotating ring 230 and the first rotating ring 210.

[0034] In specific implementation, by inserting the rocker arm 320 into different limiting slots 222, the rotation angle of the pusher frame 310 relative to the annular cover 220 can be adjusted and limited. The counterweight block at one end of the rocker arm 320 facilitates the engagement of the rocker arm 320 with the limiting slot 222 in its natural state, preventing the rocker arm 320 from disengaging from the limiting slot 222 when the rotary module 200 is running. The drive motor 110 drives the rotary module 200 to rotate through the friction between the transmission wheel 111 and the outer wall of the annular cover 220. The upright 250 improves the connection strength between the first rotary ring 210 and the second rotary ring 230.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dye premixing mechanism, characterized in that, include: A fixing ring (100) can be placed at the top of the dyeing cylinder, and a drive motor (110) is fixedly installed on one side of the fixing ring (100); A rotary module (200) is rotatably connected to a fixed ring (100). The rotary module (200) includes a first rotary ring (210) and a second rotary ring (230). The first rotary ring (210) is rotatably connected to the fixed ring (100). Multiple stirring blade assemblies (240) are arranged at equal angles between the first rotary ring (210) and the second rotary ring (230). The drive motor (110) can drive the rotary module (200) to rotate. An adjustment module (300) is located above the rotating ring (210), and the adjustment module (300) is capable of adjusting the deflection angle of the stirring blade assembly (240).

2. The dye premixing mechanism according to claim 1, characterized in that, The stirring blade assembly (240) includes an upper stirring blade (243), the top end of which is rotatably connected to a rotating ring (210). A lower stirring blade (242) is provided below the upper stirring blade (243), and a central rod (241) is fixedly connected to the top end of the lower stirring blade (242). The central rod (241) is rotatably sleeved with the upper stirring blade (243), and the central rod (241) is connected to the upper stirring blade (243) in a transmission connection.

3. The dye premixing mechanism according to claim 2, characterized in that, The top end of the rotating ring (210) is fixedly connected to an annular cover (220). The top ends of the upper stirring blade (243) and the center rod (241) are both fixedly sleeved with bevel gears (246). A bevel gear (245) is provided between the two bevel gears (246). The bevel gear (245) is rotatably connected to the inner wall of the annular cover (220). The bevel gear (245) meshes and drives with the two adjacent bevel gears (246).

4. The dye premixing mechanism according to claim 3, characterized in that, The top outer wall of the upper stirring blade (243) is fixedly connected to a slide rail (244) below the bevel gear (246). The adjustment module (300) includes a pusher (310), which is rotatably connected to the inner wall of the annular cover (220). The bottom end of the pusher (310) is fixedly connected to a round rod (330) at the position corresponding to the multiple slide rails (244). The round rod (330) is slidably connected to the adjacent slide rail (244).

5. A dye premixing mechanism according to claim 4, characterized in that, The outer wall of the annular cover (220) is provided with a notch (221), and the inner wall of the bottom end of the notch (221) is provided with a plurality of limiting grooves (222) at equal intervals. The outer wall of the pusher (310) is rotatably connected with a rocker arm (320) corresponding to the position of the notch (221), and the rocker arm (320) can engage with the limiting groove (222).

6. The dye premixing mechanism according to claim 5, characterized in that, One end of the rocker arm (320) is fixedly connected to a counterweight.

7. A dye premixing mechanism according to claim 1, characterized in that, The output end of the drive motor (110) is fixedly connected to a transmission wheel (111), the outer side wall of the transmission wheel (111) is provided with a rubber layer, and the transmission wheel (111) is in contact with the outer side wall of the annular cover (220).

8. A dye premixing mechanism according to claim 1, characterized in that, Multiple uprights (250) are fixedly connected between the second rotating ring (230) and the first rotating ring (210).