Light diesel generating set easy to disassemble

By adopting a design that combines a base and a magnetic clamping plate with a clamping screw in the diesel generator set, the problem of time-consuming and labor-intensive installation and disassembly of existing diesel generator sets has been solved, achieving the effect of being lightweight and easy to disassemble.

CN223537246UActive Publication Date: 2025-11-11JIANGSU ZHONGXIN LIANKE POWER CO LTD
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Patent Information

Application Number
CN202423173828.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-11
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The installation and disassembly of existing diesel generator sets require multiple fasteners and bolts, which is time-consuming and labor-intensive, and their heavy weight makes hoisting operations inconvenient.

Method used

A lightweight and easily disassembled diesel generator set is designed. It adopts a fixing method that combines the base and the generator body with magnetic clamping plates and clamping screws to achieve double fixing and simplify the installation and disassembly process.

Benefits of technology

It enables quick installation and disassembly without the need for tools, reducing operational difficulty and labor intensity, and improving the convenience of installation and disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a light diesel generating set easy to disassemble, which comprises a set body and a base, the side surface of the set body is provided with a fixed angle plate, the side surface of the set body is provided with a sliding chute, the inner side of the fixed angle plate is fixedly connected with a sliding block, the sliding block is embedded in the sliding chute, the base is arranged below the set body, and the base is fixedly connected with the fixed angle plate. A clamping groove is formed in the surface of the base, and the fixing angle plate is embedded into the clamping groove. According to the diesel generating set, the base is arranged at the bottom of the set body, and the lifting type fixing angle plate is arranged at the bottom of the set body, so that when the diesel generating set is installed, the set body only needs to be moved to the position above the base, then the fixing angle plate is pressed, and the fixing angle plate descends and is embedded into the clamping groove; and then the pressing screw rods are tightened in sequence, so that the pressing screw rods tightly extrude the fixed angle plate from the side surface, and finally, reverse operation is performed during disassembly, so that the effect of easy disassembly is realized, and the operation is relatively convenient.
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Description

Technical Field

[0001] This utility model relates to the field of diesel generator sets, specifically a lightweight and easily disassembled diesel generator set. Background Technology

[0002] Diesel generator sets are used to generate electricity. In a diesel generator set, the diesel engine is reduced in size and the temperature rises rapidly to reach the ignition point of diesel fuel. Each cylinder performs work in a certain order. The thrust acting on the piston is transformed into a force that drives the crankshaft to rotate through the connecting rod. Utilizing the principle of 'electromagnetic induction', the generator outputs an induced electromotive force, which generates current through a closed load circuit.

[0003] According to the published patent CN215000570U, the invention includes a base and a diesel generator set body. The base has a top plate with a first mounting hole inside. A support member is located on the top of the top plate, and a fixing plate is located on the top of the support member. A second mounting hole is located inside the fixing plate. Mounting feet are located at the bottom of the diesel generator set body. A limiting plate with an arc-shaped side is located on one side of the support member. This invention, by providing a support member on the top of the top plate, a second mounting hole inside the fixing plate, and a first mounting hole inside the top plate, allows the support member to move on the top plate, enabling more flexible installation of the diesel generator set body and adapting to different models of diesel generator sets, thus increasing its practicality.

[0004] In the process of implementing traditional diesel generator sets, the inventors discovered that the existing technology still has at least the following unresolved problems: 1. Although it can accommodate different models of diesel generator sets, installation and disassembly still require the removal and installation of multiple fasteners and bolts, and disassembly tools are needed. This process remains time-consuming and labor-intensive, failing to achieve easy disassembly. 2. Due to their heavy weight, most diesel generator sets require not only hoisting equipment to move them to the vicinity of the installation location but also to hoist them onto the surface of the mounting structure. This process is not only highly precise but also inconvenient, hindering easy installation onto the structure. Therefore, a new technical solution is needed to address these issues. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a lightweight and easy-to-disassemble diesel generator set to solve the technical problem that current diesel generator sets still require the installation and removal of fastener bolts, and cannot achieve easy disassembly.

[0006] To achieve the purpose of this utility model, the technical solution adopted by this utility model is as follows: a lightweight and easily disassembled diesel generator set is designed, including a generator set body and a base. A fixing angle plate is provided on the side of the generator set body, and a sliding groove is opened on the side of the generator set body. A slider is fixedly connected to the inner side of the fixing angle plate, and the slider is embedded in the sliding groove. A base is provided below the generator set body, and a slot is opened on the surface of the base. The fixing angle plate is embedded in the slot. A turntable seat is provided on the surface of the base. A magnetic clamping plate is fixedly connected to the side of the turntable seat, and the magnetic clamping plate is pressed against the fixing angle plate. A clamping screw is provided on the side of the base, and the clamping screw is pressed against the side of the fixing angle plate.

[0007] Preferably, an internal threaded seat is installed on the side of the base, and a clamping screw is connected to the inside of the internal threaded seat through a thread, and a handle is fixedly connected to the outside of the clamping screw.

[0008] Preferably, the outer edge of the base is fixedly connected to a mounting plate, and the surface of the mounting plate is provided with through holes. The number of mounting plates is four.

[0009] Preferably, a rotating shaft frame is installed at the bottom of the unit body, and the rotating shaft frames are connected to the moving wheel assembly through a rotating shaft. An arc-shaped groove is opened on the edge of the base, and the moving wheel assembly and the arc-shaped groove correspond to each other.

[0010] Preferably, a square groove is formed at the bottom of the unit body, and magnetic blocks are connected inside the square groove by inlay, with the magnetic blocks and the fixed corner plate corresponding to each other.

[0011] Preferably, the top of the unit body is provided with an exhaust pipe, and the top of the unit body is provided with heat dissipation holes.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model features a base at the bottom of the generator set body, a lifting fixed angle plate at the bottom of the generator set body, a slot on the surface of the base, and a clamping screw installed on the side of the base, with the clamping screw penetrating into the slot. Combined with a magnetic clamping plate installed on the surface of the base, when installing the diesel generator set, simply move the generator set body above the base, press the fixed angle plate to lower it and embed it into the slot, then rotate the magnetic clamping plate to press it against the fixed angle plate, and then tighten the clamping screw in sequence to press the fixed angle plate from the side. This achieves double fixation. Finally, disassembly is performed by reversing the operation, thus achieving easy disassembly and convenient operation.

[0014] 2. This utility model features an arc-shaped groove on the side of the base and a set of movable wheels installed at the bottom of the generator set. This allows the diesel generator set to be easily moved to the vicinity of the base, its position adjusted so that the movable wheels align with the arc-shaped groove on the base, and then pushed forward again until the movable wheels are inside the groove. The generator set is then pushed to the top of the base and stopped before further installation. The entire moving and installation process does not require a hoisting device to lift the generator set onto the base; it can be done manually. This saves time and effort and is highly practical. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the base structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the bottom structure of the unit body of this utility model;

[0018] Figure 4 This is a schematic diagram of the fixed corner plate structure of this utility model;

[0019] Figure 5 For the present utility model Figure 2 Enlarged view of section A in the middle.

[0020] In the diagram: 1. Unit body; 2. Discharge pipe; 3. Heat dissipation hole; 4. Base; 5. Mounting plate; 6. Fixed angle plate; 7. Slider; 8. Slide groove; 9. Magnetic block; 10. Moving wheel assembly; 11. Slot; 12. Clamping screw; 13. Internal thread seat; 14. Turntable seat; 15. Magnetic clamping plate; 16. Handle; 17. Arc groove; 18. Square groove; 19. Shaft bracket; 20. Through hole. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Example 1: A lightweight and easily disassembled diesel generator set, see [link to example]. Figures 1 to 5The unit includes a generator body 1 and a base 4. A fixed angle plate 6 is provided on the side of the generator body 1, and a sliding groove 8 is formed on the side of the generator body 1. A slider 7 is fixedly connected to the inner side of the fixed angle plate 6, and the slider 7 is embedded inside the sliding groove 8. The base 4 is located below the generator body 1, and a slot 11 is formed on the surface of the base 4. The fixed angle plate 6 is embedded inside the slot 11. A turntable seat 14 is provided on the surface of the base 4, and a magnetic clamping plate 15 is fixedly connected to the side of the turntable seat 14. The magnetic clamping plate 15 presses against the fixed angle plate 6. Due to the magnetic clamping plate 15, the fixed angle plate 6 can be clamped inside the slot 11, thus preventing the fixed angle plate 6 from dislodging from the slot 11 due to vibration or shaking, resulting in strong stability. A clamping screw 12 is provided on the side of the base 4, and the clamping screw 12 presses against the side of the fixed angle plate 6. A base 4 is provided at the bottom of the generator set body 1, and a lifting fixed angle plate 6 is provided at the bottom of the generator set body 1. A clamping screw 12 is installed on the side of the base 4. The clamping screw 12 passes through the inside of the slot 11 and is combined with a magnetic clamping plate 15 installed on the surface of the base 4. In this way, when disassembling the diesel generator set, you only need to rotate the clamping screw 12 in the opposite direction to remove it from the fixed angle plate 6, then rotate the magnetic clamping plate 15 open, and then push the fixed angle plate 6 upward to disengage it from the inside of the slot 11. This achieves the effect of easy disassembly. The whole process does not require the use of operating tools or fasteners. At the same time, only the generator set body 1 needs to be removed. The base 4 does not need to be removed, which makes disassembly more convenient.

[0023] For details, see Figure 2 and Figure 5 An internal threaded seat 13 is installed on the side of the base 4. The internal threaded seat 13 is connected to the clamping screw 12 by a thread. The external part of the clamping screw 12 is fixedly connected to the handle 16. With the clamping screw 12, the fixed angle plate 6 can be reinforced a second time after tightening. In this way, the clamping screw 12 and the magnetic clamping plate 15 can achieve the effect of double fixation.

[0024] Further, see Figure 1 and Figure 2 The base 4 is fixedly connected to the mounting plate 5. The surface of the mounting plate 5 is provided with through holes 20. There are four sets of mounting plates 5. Because of the mounting plates 5, the base 4 needs to be installed and fixed in advance when installation is required. This not only reduces the difficulty of installation, but also makes it convenient to adjust the position.

[0025] It is worth noting that, see Figure 1 and Figure 2The bottom of the unit body 1 is equipped with a rotating shaft frame 19, and the rotating shaft frames 19 are connected to the moving wheel assembly 10 through a rotating shaft. The edge of the base 4 is provided with an arc-shaped groove 17, and the moving wheel assembly 10 and the arc-shaped groove 17 correspond to each other. With the provided arc-shaped groove 17, when installing the unit body 1, the moving wheel assembly 10 only needs to be pushed up from the arc-shaped groove 17 to reach the designated position, without the need for position adjustment and determination, and the positioning effect can be quickly achieved.

[0026] It is worth noting that, see Figure 3 A square groove 18 is provided at the bottom of the unit body 1. The inside of the square groove 18 is connected to the magnetic block 9 by embedding. The magnetic block 9 and the fixing angle plate 6 correspond to each other. Since the magnetic block 9 is installed at the bottom of the unit body 1, it can be attracted and fixed to the bottom of the unit body 1 without the need for the fixing angle plate 6. This will not cause any negative impact when moving and makes it convenient to fix the fixing angle plate 6.

[0027] It is worth mentioning that, see Figure 1 and Figure 2 The generator set body 1 has an exhaust pipe 2 on its top and a heat dissipation hole 3 on its top. Due to the heat dissipation hole 3, the diesel generator set can have a good heat dissipation effect during operation and has strong functionality.

[0028] When using this diesel generator set, first, the base 4 needs to be installed in the usage position. Align the mounting plate 5 of the base 4 with the mounting holes, and then use fasteners to fix the base 4. After that, the generator set body 1 can be installed and used. During installation, because an arc-shaped groove 17 is cut into the side of the base 4 and a set of caster wheels 10 is installed at the bottom of the generator set body 1, the diesel generator set only needs to be pushed near the base 4 to be installed. Then, the position of the diesel generator set is adjusted so that the caster wheels 10 align with the arc-shaped groove 17 on the base 4, and then pushed in again until the caster wheels 10 enters the arc-shaped groove 17. Then, the generator set body 1 is pushed above the base 4 and stopped. The subsequent installation can then proceed. The entire moving and installation process does not require a hoisting device to lift the generator set onto the base 4; it can be done manually, saving time and effort. After adjusting the front and rear positions, press and fix it. The angle plate 6 is detached from the magnetic block 9 at the bottom of the generator set body 1. The fixed angle plate 6 is then embedded inside the slot 11. The turntable seat 14 on the side of the slot 11 is rotated to press the magnetic clamping plate 15 on the side of the fixed angle plate 6, thus fixing the fixed angle plate 6. Finally, the clamping screws 12 on the side of the base 4 are tightened to press the fixed angle plate 6 from the side. This achieves double fixing of the fixed angle plate 6. When the diesel generator set needs to be disassembled, simply rotate the clamping screws 12 in the opposite direction to remove them from the fixed angle plate 6. Then rotate the magnetic clamping plate 15 to open it. Finally, push the fixed angle plate 6 upward to detach it from the slot 11. This achieves easy disassembly. The entire process does not require the use of operating tools or fasteners. Only the generator set body 1 needs to be removed during disassembly; the base 4 does not need to be removed. This makes disassembly quite convenient.

[0029] In addition, all components designed in this utility model are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Those skilled in the art can fully implement them, so there is no need to elaborate. The content protected by this utility model does not involve improvements to the internal structure and method.

[0030] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. A lightweight, easily detachable diesel generator set, comprising a generator body (1) and a base (4), characterized in that, The unit body (1) has a fixed angle plate (6) on its side and a sliding groove (8) on its side. A slider (7) is fixedly connected to the inner side of the fixed angle plate (6) and the slider (7) is embedded in the sliding groove (8). The unit body (1) has a base (4) at its bottom and a slot (11) is opened on the surface of the base (4). The fixed angle plate (6) is embedded in the slot (11). The base (4) has a turntable seat (14) on its surface and a magnetic clamping plate (15) is fixedly connected to the side of the turntable seat (14). The magnetic clamping plate (15) is pressed against the fixed angle plate (6). The base (4) has a clamping screw (12) on its side and the clamping screw (12) is pressed against the side of the fixed angle plate (6).

2. The lightweight, easily disassembled diesel generator set as described in claim 1, characterized in that, An internal threaded seat (13) is installed on the side of the base (4). The internal threaded seat (13) is connected to a clamping screw (12) via a thread. A handle (16) is fixedly connected to the outside of the clamping screw (12).

3. The lightweight, easily disassembled diesel generator set as described in claim 1, characterized in that, The base (4) is fixedly connected to the mounting plate (5) on its outer edge. The mounting plate (5) has through holes (20) on its surface. There are four sets of mounting plates (5).

4. The lightweight, easily disassembled diesel generator set as described in claim 1, characterized in that, The bottom of the unit body (1) is equipped with a rotating shaft frame (19), and the rotating shaft frames (19) are connected to the moving wheel assembly (10) through a rotating shaft. The edge of the base (4) is provided with an arc groove (17), and the moving wheel assembly (10) and the arc groove (17) correspond to each other.

5. The lightweight, easily disassembled diesel generator set as described in claim 1, characterized in that, A square groove (18) is provided at the bottom of the unit body (1). The inside of the square groove (18) is connected to a magnetic block (9) by an inlay method. The magnetic block (9) and the fixed corner plate (6) correspond to each other.

6. The lightweight, easily disassembled diesel generator set as described in claim 1, characterized in that, The top of the unit body (1) is provided with a discharge pipe (2), and the top of the unit body (1) is provided with heat dissipation holes (3).