Automatic CCD detection machine

Abstract

The utility model provides an automatic CCD (Charge Coupled Device) detector which comprises a conveyor belt, a camera, a plurality of workpiece plates, a rocking plate and a rocking mechanism, the camera is suspended and is used for photographing and detecting the workpiece on the lower detection station; the workpiece plates pass through the detection stations one by one through the conveyor belt and are provided with rockers, the top ends of the rockers are provided with sleeve heads for sleeving workpieces, and the bottom ends of the rockers are provided with pendulum bobs; the rocker plate is located under the detection station, the swing mechanism is used for driving the rocker plate to ascend and descend and move horizontally, the rocker plate is provided with a tube well, and when the workpiece plate is paused at the detection station, the rocker plate ascends, the pendulum bob is contained in the tube well, and then the rocker is driven to swing through front-back transverse movement and left-right transverse movement. The automatic CCD detector fixes a workpiece on the rocker, and the swing plate pushes the pendulum bob at the bottom of the rocker in the front, back, left and right directions to drive the workpiece to deflect, so that photographing detection of the side surface of the workpiece is realized, and the detection effect of the side surface laser marking workpiece is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of laser marking technology, specifically to an automatic CCD inspection machine. Background Technology

[0002] Laser marking refers to using a laser beam to create permanent marks on the surface of various workpieces. After laser marking, the workpieces usually need to be inspected to remove defective products. Marking inspection can be performed using a CCD inspection machine. A CCD (Charge-Coupled Device) is an image sensor based on semiconductor materials that converts light into electronic signals, thereby generating digital images, and is widely used in the inspection field. CCD inspection machines inspect the workpiece surface through a camera. If laser marking is performed on the side of the workpiece, the inspection accuracy will be greatly reduced due to the viewing angle. Utility Model Content

[0003] To address the shortcomings of the prior art, this invention proposes an automatic CCD inspection machine that can tilt the workpiece to be inspected in the forward, backward, left, and right directions, thereby improving the inspection effect of workpieces with side laser marking.

[0004] This utility model proposes an automatic CCD inspection machine, including a conveyor belt, a camera, multiple workpiece plates, a rocking plate, and a swinging mechanism;

[0005] The camera is suspended in the air to photograph and inspect the workpieces at the inspection station below.

[0006] The workpiece plates pass through the inspection station one by one via the conveyor belt. The workpiece plate is equipped with a rocker arm, the top of which is equipped with a sleeve for fitting the workpiece, and the bottom of which is equipped with a pendulum.

[0007] The rocker plate is located directly below the inspection station. The rocking mechanism is used to drive the rocker plate to rise and fall and move horizontally. The rocker plate is equipped with a well. When the workpiece plate is paused at the inspection station, the rocker plate rises and puts the pendulum into the well. Then, the rocker arm is driven to swing by moving forward and backward and left and right.

[0008] Preferably, the workpiece plate has a hemispherical cavity with openings at the top and bottom. A hemispherical slider is provided around the shaft of the rocker arm. The rocker arm passes through the hemispherical cavity longitudinally, and the hemispherical slider is slidably disposed in the hemispherical cavity.

[0009] Preferably, the top opening of the hemispherical cavity is provided with a rubber stopper and a pressure plate. A hollow sleeve is provided in the middle of the rubber stopper. The rocker arm is sleeved in the hollow sleeve. The pressure plate is fixed on the top of the rubber stopper and is installed on the top of the workpiece plate by screws.

[0010] Preferably, the rocking mechanism includes a suspension and a base, with the suspension mounted on the base via a lifting spring;

[0011] The rocker arm is mounted on the suspension, an electromagnet is located in the middle of the base, an iron block is located at the bottom of the suspension directly opposite the electromagnet, and the lifting spring is located around the electromagnet.

[0012] Preferably, the suspension includes a top ring and a base plate, which are fixedly connected by several columns. The bottom of the rocker plate is provided with a track plate, and the outer periphery of the track plate is elastically connected to the top ring.

[0013] The pallet is equipped with a rocking motor, and the rocking motor has a rotating arm on its shaft. The rotating arm extends into the petal-shaped track of the track disk and rotates horizontally, driving the rocking plate to move laterally by pressing the petal-shaped track.

[0014] Preferably, the top ring has four telescopic holes evenly arranged radially at the same height, the outer circumference of the track plate is circular, and four telescopic rods extend out and are inserted into the four telescopic holes one by one. Each telescopic rod has a return spring sleeved on its outer circumference between the track plate and the telescopic hole.

[0015] Preferably, each workpiece plate is provided with multiple rockers, and the rocker plate is provided with multiple manholes corresponding to the multiple rockers.

[0016] Preferably, the conveyor belt includes a pair of conveyor belts arranged at relative intervals, the pair of conveyor belts being mounted on a support frame and moving synchronously by a traction motor, with a rocker plate and a swing mechanism located in the gap between the pair of conveyor belts.

[0017] Preferably, the conveyor belt is provided with multiple sets of positioning blocks, and each workpiece plate is located between a set of positioning blocks.

[0018] Preferably, the camera is mounted on a lifting frame.

[0019] The beneficial effects of this utility model include: the automatic CCD inspection machine fixes the workpiece on the rocker arm, and pushes the pendulum at the bottom of the rocker arm in all directions (forward, backward, left, and right) through the rocker plate, causing the workpiece to deflect, thereby realizing the photographic inspection of the side of the workpiece, which greatly improves the inspection effect of the workpiece with side laser marking. Attached Figure Description

[0020] The present invention will now be described in detail with reference to the embodiments and accompanying drawings, wherein:

[0021] Figure 1 This is a perspective view of the automatic CCD inspection machine of this utility model.

[0022] Figure 2 This is an internal structural diagram of the automatic CCD inspection machine of this utility model.

[0023] Figure 3 This is a schematic diagram of the combination of the workpiece plate, the rocking plate, and the rocking mechanism in this utility model.

[0024] Figure 4 This is an exploded view of the workpiece plate in this utility model.

[0025] Figure 5 This is an exploded view of the rocker plate and rocking mechanism in this utility model.

[0026] Figure label:

[0027] 1-Conveyor belt, 11-Conveyor belt, 12-Bearing bracket, 13-Traction motor, 14-Positioning block, 2-Camera, 3-Workpiece plate, 31-Rock arm, 32-Sleeve head, 33-Pendulum, 34-Hemispherical cavity, 35-Hemispherical slider, 36-Rubber plug, 37-Pressure plate, 38-Hollow sleeve, 4-Rocking plate, 41-Well, 42-Trajectory disc, 43-Petal-shaped track, 44-Telescopic rod, 45-Reset spring, 5-Swing mechanism, 51-Suspension, 52-Base, 53-Electromagnet, 531-Lifting spring, 54-Iron block, 55-Top ring, 551-Telescopic hole, 56-Pattern, 57-Column, 58-Swing motor, 59-Rotating arm, 6-Inspection station, 7-Lifting frame. Detailed Implementation

[0028] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0029] Therefore, a feature pointed out in this specification is used to describe one feature of one embodiment of the present invention, and does not imply that every embodiment of the present invention must have the described feature. Furthermore, it should be noted that this specification describes many features. Although certain features may be combined to illustrate possible system designs, these features may also be used in other combinations not explicitly stated. Therefore, unless otherwise stated, the described combinations are not intended to be limiting.

[0030] The principle of this utility model will be described in detail below with reference to the accompanying drawings and embodiments.

[0031] This utility model proposes an automatic CCD inspection machine, such as Figure 1-5As shown, the inspection machine includes a conveyor belt 1, a camera 2, multiple workpiece plates 3, a rocker plate 4, and a swing mechanism 5. The camera 2 is a CCD camera, which is suspended in the air and used to photograph and inspect the workpieces on the inspection station 6 below. The workpiece plates 3 pass through the inspection station 6 one by one via the conveyor belt 1. The workpiece plates 3 are equipped with rocker arms 31. The top of the rocker arm 31 is equipped with a sleeve head 32 for attaching the workpiece, and the bottom is equipped with a pendulum 33. The rocker plate 4 is located directly below the inspection station 6. The swing mechanism 5 is used to drive the rocker plate 4 to move up and down and horizontally. The rocker plate 4 is equipped with a well 41. When the workpiece plate 3 stops at the inspection station 6, the rocker plate 4 rises and puts the pendulum 33 into the well 41. Then, the rocker arm 31 swings by moving forward and backward and left and right.

[0032] The automatic CCD inspection machine fixes the workpiece on the rocker arm 31 and pushes the pendulum 33 at the bottom of the rocker arm 31 in all directions (forward, backward, left, and right) through the rocker plate 4, causing the workpiece to deflect, thereby realizing the photographic inspection of the side of the workpiece, which greatly improves the inspection effect of the workpiece with side laser marking.

[0033] In this embodiment, the workpiece plate 3 is provided with a hemispherical cavity 34, with openings at the top and bottom. A hemispherical slider 35 is provided around the shaft of the rocker arm 31. The rocker arm 31 passes longitudinally through the hemispherical cavity 34, and the hemispherical slider 35 is slidably disposed in the hemispherical cavity 34. When the well 41 pushes the pendulum ball, the rocker arm 31 deflects in four directions around the hemispherical slider 35 as an axis.

[0034] The top opening of the hemispherical cavity 34 is equipped with a rubber stopper 36 and a pressure plate 37. A hollow sleeve 38 is located in the middle of the rubber stopper 36. The rocker arm 31 is fitted inside the hollow sleeve 38. The pressure plate 37 is fixed to the top of the rubber stopper 36 and is installed on the top of the workpiece plate 3 by screws. The function of the pressure plate 37 is to fix the rubber stopper 36. The rubber stopper 36 is elastic, allowing the rocker arm 31 to deflect and also serving a repositioning function. The hollow sleeve 38 enhances the repositioning elasticity.

[0035] In this embodiment, the swing mechanism 5 includes a suspension 51 and a base 52. The suspension 51 is mounted on the base 52 via a lifting spring 531. The rocker plate 4 is mounted on the suspension 51. An electromagnet 53 is located in the middle of the base 52. An iron block 54 is located at the bottom of the suspension 51 directly opposite the electromagnet 53. The lifting spring is located around the electromagnet 53. When the conveyor belt 1 is running, the electromagnet 53 is energized to attract the iron block 54, causing the suspension 51 to lower its height. When a workpiece plate 3 arrives at the inspection station 6, the conveyor belt 1 will pause conveying. At this time, the electromagnet 53 is de-energized. After the suspension 51 rises, the manhole 41 will take the corresponding pendulum 33 into the manhole body. Then, the rocker arm 31 will be rotated and photographed for inspection by lateral movement. After inspection, the electromagnet 53 will be energized again. After the suspension 51 sinks, the pendulum 33 will disengage from the manhole 41, and the conveyor belt 1 will continue to convey.

[0036] The suspension 51 includes a top ring 55 and a support plate 56, which are fixedly connected by several columns 57. The bottom of the rocker plate 4 is provided with a track disk 42, and the outer periphery of the track disk 42 is elastically connected to the top ring 55. The support plate 56 is provided with a rocking motor 58, and the rotating shaft of the rocking motor 58 is provided with a rotating arm 59. The rotating arm 59 extends into the petal-shaped track 43 of the track disk 42 and rotates horizontally, driving the rocker plate 4 to move laterally by pressing the petal-shaped track 43. The top ring 55 is provided with four telescopic holes 551 evenly arranged radially at the same height. The outer periphery of the track disk 42 is circular, and four telescopic rods 44 extend out and are inserted into the four telescopic holes 551 one by one. A return spring 45 is sleeved on the outer periphery of each telescopic rod 44 between the track disk 42 and the telescopic hole 551. As the rotating arm 59 rotates one revolution, the well 41 moves forward, resets, moves left, resets, moves backward, resets, moves right, and resets in sequence. After being driven by the rocker arm 31, the sleeve 32 and the workpiece are flipped backward, reset, flipped right, reset, flipped forward, reset, flipped left, and reset accordingly.

[0037] In this embodiment, each workpiece plate 3 is provided with multiple rockers 31, and the rocker plate 4 is provided with multiple wells 41 that correspond one-to-one with the multiple rockers 31. This allows multiple workpieces to be photographed and inspected at the same time, improving efficiency.

[0038] In this embodiment, the conveyor belt 1 includes a pair of conveyor belts 11 arranged at relative intervals. The pair of conveyor belts 11 are mounted on the support bracket 12 and move synchronously through the traction motor 13. The rocker plate 4 and the swing mechanism 5 are located in the gap between the pair of conveyor belts 11. Multiple sets of positioning blocks 14 are provided on the conveyor belts 11, with 4 blocks in each set. Each workpiece plate 3 is located between a set of positioning blocks 14.

[0039] In this embodiment, the camera 2 is mounted on the lifting frame 7. When the height of the workpiece changes, the camera 2 can be refocused by changing its height.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic CCD inspection machine, characterized in that, Includes conveyor belt, camera, multiple workpiece plates, rocker plate, and swing mechanism; The camera is suspended in the air and is used to take pictures and inspect the workpieces at the inspection station below. The workpiece plate passes through the inspection station one by one via the conveyor belt. The workpiece plate is equipped with a rocker arm, the top of which is equipped with a sleeve for fitting the workpiece, and the bottom of which is equipped with a pendulum. The rocker plate is located directly below the inspection station. The rocking mechanism is used to drive the rocker plate to rise and fall and move horizontally. The rocker plate is provided with a well. When the workpiece plate is paused at the inspection station, the rocker plate rises and puts the pendulum into the well. Then, the rocker arm is driven to swing by moving forward and backward and left and right.

2. The automatic CCD inspection machine as described in claim 1, characterized in that, The workpiece plate has a hemispherical cavity with openings at the top and bottom. The rocker arm has a hemispherical slider around its body. The rocker arm passes through the hemispherical cavity longitudinally, and the hemispherical slider is slidably disposed in the hemispherical cavity.

3. The automatic CCD inspection machine as described in claim 2, characterized in that, The top opening of the hemispherical cavity is provided with a rubber stopper and a pressure plate. A hollow sleeve is provided in the middle of the rubber stopper. The rocker arm is sleeved in the hollow sleeve. The pressure plate is fixed to the top of the rubber stopper and is installed on the top of the workpiece plate by screws.

4. The automatic CCD inspection machine as described in claim 3, characterized in that, The swing mechanism includes a suspension and a base, wherein the suspension is mounted on the base via a lifting spring; The rocker arm is mounted on the suspension, an electromagnet is provided in the middle of the base, an iron block is provided at the bottom of the suspension directly opposite the electromagnet, and the lifting spring is located around the electromagnet.

5. The automatic CCD inspection machine as described in claim 4, characterized in that, The suspension includes a top ring and a support plate, the top ring and the support plate are fixedly connected by several columns, and the bottom of the rocker plate is provided with a track plate, the outer periphery of the track plate is elastically connected to the top ring; The pallet is equipped with a rocking motor, and the rocking motor has a rotating arm on its shaft. The rotating arm extends into the petal-shaped track of the track disk and rotates horizontally, driving the rocking plate to move laterally by pressing the petal-shaped track.

6. The automatic CCD inspection machine as described in claim 5, characterized in that, The top ring has four telescopic holes evenly arranged radially at the same height. The outer circumference of the track disk is circular, and four telescopic rods extend out and are inserted into the four telescopic holes one by one. A return spring is sleeved on the outer circumference of each telescopic rod between the track disk and the telescopic hole.

7. The automatic CCD inspection machine as described in claim 6, characterized in that, Each workpiece plate is provided with multiple rockers, and the rocker plate is provided with multiple manholes corresponding to the multiple rockers.

8. The automatic CCD inspection machine as described in claim 7, characterized in that, The conveyor belt includes a pair of conveyor belts arranged at relative intervals. The pair of conveyor belts are mounted on a support frame and move synchronously by a traction motor. The rocker plate and the rocking mechanism are located in the gap between the pair of conveyor belts.

9. The automatic CCD inspection machine as described in claim 8, characterized in that, The conveyor belt is equipped with multiple sets of positioning blocks, and each workpiece plate is located between a set of positioning blocks.

10. The automatic CCD inspection machine as described in claim 1, characterized in that, The camera is mounted on a lifting frame.

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