Cable insulation layer detection device
By designing a cable insulation layer testing device that includes a testing box, conductive head, and voltmeter, and using a conductive solution and voltmeter to detect voltage changes in the cable insulation layer, the device solves the problems of poor testing effect and inconvenient manual operation in the existing technology, and achieves efficient and intuitive cable insulation layer testing.
Patent Information
- Application Number
- CN202423180192.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing cable insulation testing devices are affected by external factors such as light, resulting in poor testing performance. Furthermore, manual operation by staff is uncomfortable and makes it difficult to intuitively and effectively test cable insulation.
A detection device comprising a detection housing, a conductive head, a voltmeter, and a battery was designed. The device detects the voltage change of the cable insulation layer in real time using a conductive solution and a voltmeter. The cable end is fixed using a conductive head and a fastening bolt. The current is monitored using indicator lights and a control switch, thus achieving automated detection.
It improves the accuracy and convenience of cable insulation layer inspection, reduces the discomfort of manual operation, and enhances the intuitiveness and reliability of inspection.
Smart Images

Figure CN223538946U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable insulation layer testing technology, specifically a cable insulation layer testing device. Background Technology
[0002] Cables are a general term for items such as optical cables and electrical cables. Cables have many uses, mainly for control installation, connecting equipment, and transmitting power. They are a common and indispensable item in daily life. During the production process, the insulation layer of cables needs to be sampled and tested by testing equipment.
[0003] Application number CN202222890184.6 discloses a cross-linked cable insulation layer testing device, including a frame. A dual-axis motor is fixedly connected to one outer wall of the frame, and a first rotating rod is fixedly connected to each of the two output shafts of the dual-axis motor... Moreover, the working intensity is high. When using the image acquisition device for testing, the operator has to put their hand into the oil to remove it, which results in the operator's hand being immersed in the oil, causing discomfort. This type of testing device detects the cable insulation layer by image acquisition. However, external factors such as light can affect image acquisition, making it impossible to directly inspect the cable insulation layer, resulting in poor detection results and making it inconvenient for cable insulation layer testing. Utility Model Content
[0004] The purpose of this invention is to provide a cable insulation layer testing device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cable insulation layer testing device, comprising a testing box and a conductive head. The testing box includes a testing groove, a hollow groove, and transparent glass. The testing groove is located inside the testing box, and the hollow groove is opened at the front end of the testing box and extends through to the interior of the testing groove. The transparent glass is sealed inside the hollow groove. The conductive head includes a testing mounting hole, a fastening bolt, and a voltmeter. The testing mounting hole is located at the middle position inside the conductive head, and the fastening bolt is located on the outside of the conductive head and extends through to the interior of the testing mounting hole. The voltmeter is located at the top of the front end of the testing box.
[0006] Preferably, mounting bases are provided at the top of both sides inside the detection box.
[0007] Preferably, the rear end of the detection box is provided with a mounting shell, the inside of the mounting shell is provided with a battery, the positive terminal of the battery is connected to a conductive wire one, a control switch is provided at the middle position of the conductive wire one, the negative terminal of the battery is connected to a conductive wire two, and an indicator light is provided at the middle position of the control switch.
[0008] Preferably, a drain pipe is provided at the bottom of one side of the detection box, and a valve is installed inside the drain pipe. Support legs are provided at the four corners of the bottom of the detection box.
[0009] Preferably, the interior of the empty slot is provided with a sealing groove, and the transparent glass is sealed to the empty slot through the sealing groove and sealant.
[0010] Preferably, the outer side of the conductive head is provided with a threaded hole that matches the fastening bolt, and the fastening bolt is threadedly connected to the conductive head through the threaded hole.
[0011] Preferably, the top of the front end of the detection box is provided with a mounting groove, the voltmeter is detachably connected to the detection box through the mounting groove, and the back of the voltmeter is provided with multiple sets of voltage measuring lines, which extend to the bottom of the detection groove.
[0012] Preferably, the mounting base has a groove inside, and the conductive head is detachably connected to the mounting base through the groove. The number of conductive heads is set to two sets.
[0013] Preferably, one end of the first conductive wire is connected to a set of conductive heads, and one end of the second conductive wire is connected to another set of conductive heads.
[0014] Preferably, the battery is detachably connected to the detection box via a mounting shell, and the mounting shell has through holes on both sides of its bottom.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This invention allows for the installation of two sets of conductive heads at both ends of a cable via mounting holes and fastening bolts, enabling cable installation testing. A battery powers the testing device, an indicator light shows the device's power status, and a voltmeter monitors the voltage of the conductive solution inside the testing tank in real time. Based on the voltmeter readings, the cable insulation layer can be tested, resulting in improved performance of the testing device. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a top view of the present invention.
[0020] Figure 3 This is a cross-sectional view of the present invention.
[0021] In the diagram: 1. Detection box; 101. Detection slot; 102. Empty slot; 103. Transparent glass; 2. Conductive head; 201. Mounting base; 202. Detection mounting hole; 203. Fastening bolt; 204. Voltmeter; 3. Battery; 301. Mounting shell; 302. Conductive wire one; 303. Control switch; 304. Conductive wire two; 305. Indicator light. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-3This utility model provides an embodiment of a cable insulation layer testing device: A cable insulation layer testing device includes a testing box 1 and a conductive head 2. The testing box 1 includes a testing groove 101, an empty groove 102, and a transparent glass 103. The testing groove 101 is located inside the testing box 1, and a conductive solution can be injected into the testing groove 101 to facilitate the testing of the cable insulation layer. The empty groove 102 is opened at the front end of the testing box 1 and extends into the interior of the testing groove 101. The transparent glass 103 is sealed inside the empty groove 102. The conductive head... 2 includes a detection mounting hole 202, a fastening bolt 203, and a voltmeter 204. The detection mounting hole 202 is located in the middle of the inside of the conductive head 2. The fastening bolt 203 is located on the outside of the conductive head 2 and extends through the detection mounting hole 202. A section of the cable can be installed and fixed to the conductive head 2 through the fastening bolt 203. The voltmeter 204 is located at the top of the front end of the detection box 1 and can detect the voltage inside the conductive solution. Mounting seats 201 are provided at the top of both sides inside the detection box 1 to facilitate the installation and use of the conductive head 2.
[0027] Please refer to this carefully. Figure 2 and Figure 3 The rear end of the detection housing 1 is provided with a mounting shell 301, inside which is a storage battery 3, which provides power to the detection device. The positive terminal of the storage battery 3 is connected to a conductive wire 302. A control switch 303 is located in the middle of the conductive wire 302, which can control the power supply to the device. The negative terminal of the storage battery 3 is connected to a conductive wire 304. An indicator light 305 is located in the middle of the control switch 303. Whether the indicator light 305 is lit determines whether current is flowing through the cable.
[0028] Please refer to this carefully. Figure 1 and Figure 3The bottom of one side of the test chamber 1 is equipped with a drain pipe, and a valve is installed inside the drain pipe to drain and replace the introduced solution. Support legs are provided at each of the four corners of the bottom of the test chamber 1. A sealing groove is provided inside the empty slot 102. The transparent glass 103 is sealed to the empty slot 102 through the sealing groove and sealant, facilitating a secure seal between the transparent glass 103 and the empty slot 102. The outer side of the conductive head 2 has a threaded hole that matches the fastening bolt 203. The fastening bolt 203 is threadedly connected to the conductive head 2 through the threaded hole, allowing adjustment between the fastening bolt 203 and the conductive head 2. The test chamber 1 has a mounting slot at the top front end for easy installation and testing of cables. A voltmeter 204 is detachably connected to the test chamber 1 via the mounting slot, allowing the voltmeter 204 to be installed at the top front end of the test chamber 1. The back of the voltmeter 204 has multiple sets of voltage measuring lines that extend to the bottom of the test slot 101, allowing for the detection of voltage in conductive solutions. The mounting base 201 has a groove inside, through which the conductive head 2 is detachably connected to the mounting base 201. Two sets of conductive heads 2 are provided for installation and use.
[0029] Please refer to this carefully. Figure 2 and Figure 3 One end of conductive wire 302 is connected to a set of conductive heads 2, and one end of conductive wire 304 is connected to another set of conductive heads 2. The cable can be connected to the detection cable of the detection device, and the cable can be energized. The battery 3 is detachably connected to the detection box 1 through the mounting shell 301. The battery 3 is installed inside the mounting shell 301 to provide power to the detection device. Both sides of the bottom of the mounting shell 301 are provided with through holes.
[0030] Working Principle: Before use, a conductive solution (note: the conductive solution includes water, salt water, etc.) is injected into the detection tank 101, up to the position below the conductive head 2. A section of cable is sampled and cut off. The battery cells at both ends of the cable are respectively inserted into the detection mounting holes 202 inside the two sets of conductive heads 2. The fastening bolt 203 is manually rotated to install and test the cable. The middle part of the cable is then placed into the conductive solution. During use, the hole control switch 303 is activated, and the circuit is energized through conductive wire 1 302 and conductive wire 2 304, which illuminates the indicator light 305. The voltage in the conductive solution is continuously detected by the voltmeter 204. If the voltage increases, it indicates that the cable is leaking current, which means that the cable insulation layer is damaged or has a through hole. If no voltage change occurs, it indicates that the insulation performance of the cable insulation layer is good, which facilitates the detection of the cable insulation layer and improves the effectiveness of the detection device.
[0031] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A cable insulation layer testing device, characterized in that: include The detection chamber (1) includes a detection groove (101), an empty groove (102), and a transparent glass (103). The detection groove (101) is located inside the detection chamber (1), the empty groove (102) is opened at the front end of the detection chamber (1), and the empty groove (102) extends through the interior of the detection groove (101). The transparent glass (103) is sealed inside the empty groove (102). The conductive head (2) includes a detection mounting hole (202), a fastening bolt (203), and a voltmeter (204). The detection mounting hole (202) is located in the middle of the interior of the conductive head (2). The fastening bolt (203) is located on the outside of the conductive head (2) and extends through the interior of the detection mounting hole (202). The voltmeter (204) is located at the top of the front end of the detection housing (1).
2. The cable insulation layer testing device according to claim 1, characterized in that: The top of both sides of the inside of the detection box (1) is provided with mounting bases (201).
3. The cable insulation layer testing device according to claim 1, characterized in that: The rear end of the detection box (1) is provided with a mounting shell (301), and the inside of the mounting shell (301) is provided with a storage battery (3). The positive terminal of the storage battery (3) is connected to a first conductive wire (302), and a control switch (303) is provided at the middle position of the first conductive wire (302). The negative terminal of the storage battery (3) is connected to a second conductive wire (304), and an indicator light (305) is provided at the middle position of the control switch (303).
4. The cable insulation layer testing device according to claim 1, characterized in that: The bottom of one side of the detection box (1) is provided with a drain pipe, and a valve is installed inside the drain pipe. Support legs are provided at the four corners of the bottom of the detection box (1).
5. The cable insulation layer testing device according to claim 1, characterized in that: The interior of the empty slot (102) is provided with a sealing groove, and the transparent glass (103) is sealed to the empty slot (102) through the sealing groove and sealant.
6. The cable insulation layer testing device according to claim 1, characterized in that: The outer side of the conductive head (2) is provided with a threaded hole that matches the fastening bolt (203), and the fastening bolt (203) is threadedly connected to the conductive head (2) through the threaded hole.
7. The cable insulation layer testing device according to claim 1, characterized in that: The top of the front end of the detection box (1) is provided with a mounting groove. The voltmeter (204) is detachably connected to the detection box (1) through the mounting groove. The back of the voltmeter (204) is provided with multiple sets of voltage measuring lines, and the voltage measuring lines extend to the bottom of the detection groove (101).
8. The cable insulation layer testing device according to claim 2, characterized in that: The mounting base (201) has a groove inside, and the conductive head (2) is detachably connected to the mounting base (201) through the groove. The number of conductive heads (2) is set to two sets.
9. A cable insulation layer testing device according to claim 3, characterized in that: One end of the first conductive wire (302) is connected to a set of conductive heads (2), and one end of the second conductive wire (304) is connected to another set of conductive heads (2).
10. A cable insulation layer testing device according to claim 3, characterized in that: The battery (3) is detachably connected to the detection box (1) via a mounting shell (301), and the mounting shell (301) has through holes on both sides of its bottom.
Citation Information
Patent Citations
Crosslinked cable insulation layer detection device
CN218726724U