Industrial internet of things +5G full-link project field joint coating system

Abstract

The utility model discloses an industrial Internet of Things + 5G full-link project field joint coating system, relates to the technical field of thermal insulation pipe field joint coating, and particularly relates to an operating system for realizing thermal insulation pipe joint coating through Internet of Things + 5G and field combination. According to the utility model, the server is used as a main control system; the data acquisition, processing and transmission unit is used for collecting and preprocessing information on a working site and transmitting the information to the server; the server reprocesses the preprocessed information according to a construction standard to form a production instruction and transmits the production instruction to the operation system unit; and the operation system unit performs field joint coating operation according to the production instruction, collects various operation information and transmits the information back to the server for filing. According to the technical scheme, the problems that in the prior art, due to the limitation of field conditions, it cannot be ensured that each joint coating operation can be conducted according to the standard, the technical requirement for joint coating quality is difficult to guarantee, and meanwhile accurate calculation and collection and storage of various data information cannot be achieved are solved.

Description

Technical Field

[0001] The on-site jointing system for the industrial Internet of Things + 5G full-link project of the utility model relates to the technical field of on-site jointing of insulating pipes, and particularly relates to an operating system for realizing the jointing of insulating pipes through the combination of the Internet of Things + 5G with the site. Background Technique

[0002] At present, for the on-site jointing construction of existing insulating pipes, relevant information is mainly input manually, and it is impossible to achieve real-time online transmission, monitoring, positioning, etc. of data; due to site conditions, it is impossible to ensure that each jointing operation can be carried out according to the standards, and it is difficult to meet the technical requirements for jointing quality. At the same time, it is impossible to accurately calculate and collect and save various data information for subsequent quality inspection, quality assurance and storage purposes.

[0003] In view of the problems existing in the above-mentioned prior art, it is very necessary to research and design a new on-site jointing system for the industrial Internet of Things + 5G full-link project to overcome the problems existing in the prior art. Summary of the Invention

[0004] In view of the technical problems of the above-mentioned prior art that due to site conditions, it is impossible to ensure that each jointing operation can be carried out according to the standards, and it is difficult to meet the technical requirements for jointing quality, and at the same time, it is impossible to accurately calculate and collect and save various data information, etc., an on-site jointing system for the industrial Internet of Things + 5G full-link project is provided. The utility model mainly realizes the collection and monitoring of information such as the construction quality, construction progress, and construction coordinate position of the engineering project site by the enterprise through researching and developing the industrial Internet of Things + the on-site jointing equipment platform of the project and the related technology of the mobile small and medium-pressure foaming unit, and can timely dispose and adjust the emergencies occurring on the site online, and realize the linkage between the industrial Internet of Things and the on-site jointing equipment.

[0005] The technical means adopted by the utility model are as follows:

[0006] An on-site jointing system for the industrial Internet of Things + 5G full-link project includes: a data acquisition, processing, and transmission unit, a server, and an operating system unit;

[0007] Further, the server is set inside the enterprise at the rear and exists as the main control system;

[0008] Further, the data acquisition, processing, and transmission unit collects and preprocesses information at the operation site and is connected to the server through a wireless signal, and transmits the preprocessed information to the server;

[0009] Furthermore, the server reprocesses the pre-processed information according to construction standards to form production instructions, and then connects with the work system unit via wireless signal to transmit the production instructions to the work system unit.

[0010] Furthermore, the work system unit performs on-site patching operations based on production instructions, and after collecting various work information, it transmits it back to the server for archiving and filing.

[0011] Furthermore, the data acquisition, processing, and transmission unit includes: a data acquisition module, an information preprocessing module, and a transmission module connected in sequence by wires;

[0012] Furthermore, the main body of the data acquisition module is an AR scanning device, which scans the required patch location to acquire relevant image information and transmits the acquired information to the information preprocessing module.

[0013] Furthermore, the information preprocessing module performs data preprocessing on the image information to form data information, and then transmits the preprocessed data information to the transmission module;

[0014] Furthermore, the transmission module connects to the server wirelessly to transmit the preprocessed data information to the server.

[0015] Furthermore, the server includes: a receiving module, an information processing module, a production planning module, and a production instruction transmission module, which are connected in sequence by wires;

[0016] Furthermore, the receiving module receives the preprocessed data information from the transmission module in the data acquisition, processing, and transmission unit, and then transmits the data information to the information processing module.

[0017] Furthermore, the information processing module processes the pre-processed information again to form the required information, which is then transmitted to the production planning module.

[0018] Furthermore, the production planning module receives the processed information from the information processing module, combines it with production standards to form a production plan, and then transmits it to the production instruction transmission module.

[0019] Furthermore, the production instruction transmission module transmits the production plan to the work system unit via a wireless network.

[0020] Furthermore, the operating system unit includes: a field mobile terminal, a PLC control system, and a field operating platform;

[0021] Furthermore, the field mobile terminal has the function of receiving and transmitting wireless information; the field mobile terminal receives production instruction information transmitted by the production instruction transmission module;

[0022] Furthermore, the production instruction information is input into the PLC control system, which then controls the field operation platform to perform on-site patching work.

[0023] Furthermore, the on-site mobile terminal is also connected to the acquisition module in the data acquisition, processing, and transmission unit. The acquisition module acquires images of the site after the patching is completed, and transmits the images and the data from the on-site patching completion on the on-site work platform to the receiving unit of the server via wireless signal.

[0024] Furthermore, the server is also equipped with an automatic reporting storage unit connected to the receiving module;

[0025] Furthermore, the automatic production reporting and storage unit receives and stores the on-site patch completion data and images transmitted back by the on-site mobile terminal, and stores them for later retrieval.

[0026] The working process of this utility model is as follows:

[0027] Upon arriving at the project site, staff used the AR scanning device in the data acquisition module to collect data on the patching information that required construction work.

[0028] Furthermore, the collected data is transmitted to the IoT module, which then preprocesses and integrates the received data.

[0029] Furthermore, the pre-processed information data is transmitted to the server via the transmission module.

[0030] Furthermore, the server receives data information and processes it into patching data information (including pipe diameter, length, foaming thickness, etc.) that conforms to production standards through the information processing module and the production planning module to form a production plan. Then, the production instruction transmission module transmits the information to the field mobile terminal.

[0031] Furthermore, on-site service personnel receive production plans via on-site mobile terminals;

[0032] Furthermore, the on-site service personnel input the plan number, and the terminal automatically / manually inputs the production plan into the PLC control system, which then directs the on-site work platform to perform the filling operation, and the equipment automatically matches the filling time and filling volume.

[0033] Furthermore, after the operation is completed, on-site images are recorded using AR scanning equipment, and 5G data transmission technology is used to transmit the project site location information, injection volume, injection data, injection time, main equipment parameters, and other data to the server's automatic production reporting storage unit to form a database archive.

[0034] Compared with the prior art, the present invention has the following advantages:

[0035] 1. The industrial IoT + 5G fully connected project site patching system provided by this utility model automatically collects information, generates project information, and forms production instructions;

[0036] 2. By introducing 5G remote transmission technology, the on-site construction equipment is linked with the company's advanced engineering management software, enabling the company to remotely supervise and manage the on-site construction in real time, forming a new management model with online supervision of engineering management and quality management;

[0037] 3. Utilize 5G data transmission technology to transmit data such as the grouting volume, grouting data, grouting time, and main equipment parameters at the construction site to the system, thereby enabling real-time monitoring of the construction site;

[0038] 4. Using 5G positioning technology, the coordinate information of each patching machine at the patching construction site is collected and a database is formed.

[0039] In summary, the technical solution of this utility model solves the problems in the prior art where, due to limitations in on-site conditions, it is impossible to ensure that each patching operation can be carried out in accordance with the standard, making it difficult to guarantee the quality of patching, and at the same time, it is impossible to accurately calculate and collect and save various data information. Attached Figure Description

[0040] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0041] Figure 1 This is a system diagram of the present utility model.

[0042] In the diagram: Ⅰ. Data acquisition, processing, and transmission unit; Ⅱ. Server; Ⅲ. Operating system unit. Detailed Implementation

[0043] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0044] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this utility model or its application or use. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0045] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0046] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0047] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0048] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0049] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0050] like Figure 1 As shown, this utility model provides an industrial IoT + 5G fully connected project site patching system, comprising: a data acquisition, processing, and transmission unit I, a server II, and an operation system unit III; server II is located within the enterprise and serves as the main control system; the data acquisition, processing, and transmission unit I collects and preprocesses information at the work site and connects to server II via wireless signal to transmit the preprocessed information to server II; server II reprocesses the preprocessed information according to construction standards to form production instructions and connects to operation system unit III via wireless signal to transmit the production instructions to operation system unit III; operation system unit III performs on-site patching operations according to the production instructions and collects various operation information before transmitting it back to server II for archiving and filing.

[0051] The data acquisition, processing, and transmission unit I includes: a data acquisition module, an information preprocessing module, and a transmission module connected sequentially by wires; the main body of the data acquisition module is an AR scanning device, which scans the required patch location to acquire relevant image information and transmits the acquired information to the information preprocessing module; the information preprocessing module performs data preprocessing on the image information to form data information and transmits the preprocessed data information to the transmission module; the transmission module is connected to server II via wireless transmission to transmit the preprocessed data information to server II.

[0052] Server II includes: a receiving module, an information processing module, a production planning module, and a production instruction transmission module connected in sequence by wires; the receiving module receives pre-processed data information from the transmission module in data acquisition, processing, and transmission unit I, and then transmits the data information to the information processing module; the information processing module processes the pre-processed information again to form the required information and transmits it to the production planning module; the production planning module receives the processed information from the information processing module, combines it with production standards to form a production plan, and transmits it to the production instruction transmission module; the production instruction transmission module transmits the production plan to the operation system unit III via a wireless network.

[0053] The operation system unit III includes: a field mobile terminal, a PLC control system, and a field operation platform. The field mobile terminal has the function of receiving and transmitting wireless information. The field mobile terminal receives production instruction information transmitted by the production instruction transmission module. It inputs the production instruction information into the PLC control system, which then controls the field operation platform to perform field patching work. The field mobile terminal is also connected to the acquisition module in the data acquisition, processing, and transmission unit I. The acquisition module captures images of the patched field and transmits the images along with the patching completion data from the field operation platform to the receiving unit of server II via wireless signal.

[0054] Server II is also equipped with an automatic production reporting storage unit connected to the receiving module; the automatic production reporting storage unit receives and stores the field patch completion data and images transmitted back by the field mobile terminal, and stores them for later retrieval.

[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. An industrial IoT + 5G fully connected project field patching system, characterized in that: The industrial IoT + 5G full-link project field support system includes: a data acquisition, processing, and transmission unit (Ⅰ), a server (Ⅱ), and an operation system unit (Ⅲ); The server (II) is located within the enterprise and serves as the main control system. The data acquisition, processing, and transmission unit (Ⅰ) collects and preprocesses information at the work site and connects to the server (Ⅱ) via wireless signal to transmit the preprocessed information to the server (Ⅱ). The server (II) reprocesses the pre-processed information according to the construction standards to form production instructions, and connects to the operation system unit (III) via wireless signal to transmit the production instructions to the operation system unit (III); The operation system unit (Ⅲ) performs on-site patching operations according to production instructions, and after collecting various operation information, it transmits it back to the server (Ⅱ) for archiving and filing.

2. The industrial IoT + 5G full-connection project field patching system according to claim 1, characterized in that: The data acquisition, processing, and transmission unit (Ⅰ) includes: a data acquisition module, an information preprocessing module, and a transmission module connected in sequence by wires; The main body of the data acquisition module is an AR scanning device, which scans the required patch location to acquire relevant image information and transmits the acquired information to the information preprocessing module. The information preprocessing module performs data preprocessing on the image information to form data information, and then transmits the preprocessed data information to the transmission module. The transmission module is connected to the server (II) via wireless transmission to transmit the preprocessed data information to the server (II).

3. The industrial IoT + 5G full-connection project field patching system according to claim 1, characterized in that: The server (II) includes: a receiving module, an information processing module, a production planning module, and a production instruction transmission module, which are connected in sequence by wires; The receiving module receives the preprocessed data information transmitted from the transmission module in the data acquisition, processing, and transmission unit (Ⅰ), and then transmits the data information to the information processing module. The information processing module further processes the pre-processed information to form the required information, which is then transmitted to the production planning module. The production planning module receives the processed information from the information processing module, combines it with production standards to form a production plan, and then transmits it to the production instruction transmission module. The production instruction transmission module transmits the production plan to the operation system unit (Ⅲ) via a wireless network.

4. The industrial IoT + 5G full-connection project field patching system according to claim 1, characterized in that: The aforementioned operating system unit (Ⅲ) includes: a field mobile terminal, a PLC control system, and a field operating platform; The field mobile terminal has the function of receiving and transmitting wireless information; the field mobile terminal receives production instruction information transmitted by the production instruction transmission module; The production instruction information is input into the PLC control system, which then controls the field operation platform to perform on-site patching work. The on-site mobile terminal is also connected to the acquisition module in the data acquisition, processing and transmission unit (Ⅰ). The acquisition module acquires images of the site after the patching, and transmits the images and the data of the on-site patching completed by the on-site work platform to the receiving unit of the server (Ⅱ) via wireless signal.

5. The industrial IoT + 5G full-connection project field patching system according to claim 1 or 2, characterized in that: The server (II) is also equipped with an automatic reporting storage unit connected to the receiving module; The automatic production reporting and storage unit receives and stores the on-site patch completion data and images transmitted back by the on-site mobile terminal, and stores them for later retrieval.

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