Wiring device for new energy cable production
By introducing a lifting drive component and a stacking auxiliary component into the wiring device for new energy cable production, the problem of twisting of flat cables during the traction process was solved, and efficient stacking operation was achieved.
Patent Information
- Application Number
- CN202422966527.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Traditional wiring devices used in the production of new energy cables cannot prevent flat cables from twisting during the traction process, and lack lamination auxiliary components, resulting in low subsequent lamination efficiency.
A wiring device is designed, comprising a stand, a lifting drive assembly, a guide chute, a material block, feed rollers, discharge rollers, and a stacking auxiliary assembly. By opening strip holes in the material block, the lifting drive assembly prevents the flat cable from twisting, and the stacking auxiliary assembly is used to pre-bend the cable near the folding area.
It effectively prevents the flat cable from twisting during the traction process, improves the lamination efficiency, and simplifies the subsequent lamination process.
Smart Images
Figure CN223539358U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy cable production technology, and in particular to a wiring device for new energy cable production. Background Technology
[0002] New energy flat cables are a type of new energy cable with a unique design. Compared to traditional round cables, they have a series of significant advantages, specifically: 1) High space utilization: Due to their flat shape, flat cables can utilize installation space more effectively, reducing the size requirements of cable trenches or cable trays. This is especially important for equipment or installation environments with limited space, helping to reduce costs and complexity. 2) Superior heat dissipation: The flat design increases the contact area between the cable and the surrounding environment, which is beneficial for heat dissipation, improving the cable's current carrying capacity and long-term operational stability, making it particularly suitable for high-power-density new energy systems. 3) Easy installation and maintenance: Flat cables are easy to bend and lay, reducing the difficulty and time in the installation process. At the same time, their compact structure facilitates wiring in complex environments and facilitates later inspection and maintenance. 4) Good flexibility: New energy flat cables are usually made of highly flexible materials, capable of adapting to various bending and torsional requirements, making them suitable for use in dynamic or vibrating environments, such as the battery management systems of electric vehicles and the internal wiring of wind turbines. 5) Lightweight: Compared with round cables of the same cross-sectional area, flat cables are lighter due to their compact structure. This not only reduces the overall weight of the equipment, but also helps to save energy and reduce emissions, especially in weight-sensitive applications such as new energy vehicles.
[0003] In the production process of new energy flat cables, wiring devices are needed to repeatedly stack and overlap them to facilitate subsequent bundling and packaging.
[0004] Traditional wiring devices used in the production of new energy cables have shortcomings. First, they cannot prevent twisting of the new energy flat cables during the pulling process. Second, they lack lamination auxiliary components, preventing pre-bending of the pulled new energy flat cables near the folding area, which hinders the rapid lamination process of subsequent lamination devices. Therefore, it is necessary to optimize and improve traditional wiring devices used in the production of new energy cables. Utility Model Content
[0005] The purpose of this utility model is to overcome the above-mentioned problems existing in the traditional technology and provide a wiring device for the production of new energy cables.
[0006] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:
[0007] A wiring device for new energy cable production includes a stand, a lifting drive assembly, a guide chute, a material carrier block, feeding rollers, discharging rollers, and a stacking auxiliary assembly. The lifting drive assembly is mounted on the stand, which drives the material carrier block to reciprocate up and down along the guide chute. The material carrier block has a strip-shaped hole for flat cables to pass through. A feeding roller is mounted at one end of the material carrier block at the strip-shaped hole, and a discharging roller is mounted at the other end of the material carrier block at the strip-shaped hole. Stacking auxiliary assemblies are mounted on both sides of the material carrier block at the strip-shaped hole. The stacking auxiliary assembly includes a horizontal push rod, a motor base, a support arm, and a pressure roller. The movable end of the horizontal push rod is mounted with a motor base, which houses a servo motor. The output end of the servo motor is mounted with a pressure roller via the support arm.
[0008] Furthermore, in the above-mentioned wiring device for new energy cable production, the lifting drive assembly consists of a reversible motor, a drive wheel, a driven wheel, and a transmission belt. The reversible motor is embedded and fixed in the stand. The output end of the reversible motor is equipped with a drive wheel. The stand is located at the other end away from the drive wheel and movably supports the driven wheel. The drive wheel and the driven wheel are fitted with a transmission belt on their outer sides.
[0009] Furthermore, in the above-mentioned wiring device for the production of new energy cables, the outer sides of the driving wheel and the driven wheel are provided with anti-slip protrusions, and the belt body of the transmission belt is evenly distributed with anti-slip grooves that mesh with the anti-slip grooves.
[0010] Furthermore, in the above-mentioned wiring device for the production of new energy cables, the inner side of the material block is provided with a slider that is slidably restricted in the guide groove, and the slider has a T-shaped anti-detachment structure that is wider on the inside and narrower on the outside.
[0011] Furthermore, in the aforementioned wiring device for new energy cable production, the material block has two through holes near its inner side to facilitate the passage of the transmission belt, and a fixing member for fixing the material block to the transmission belt is installed in one of the through holes; the position of the strip hole is staggered from the position of the two through holes.
[0012] Furthermore, in the aforementioned wiring device for producing new energy cables, the material block has a groove on its outer side to facilitate the sliding of the motor base.
[0013] The beneficial effects of this utility model are:
[0014] This utility model has a reasonable structural design. It mainly consists of a stand, a lifting drive assembly, a guide chute, a material block, feeding rollers, discharging rollers, and a stacking auxiliary assembly. The components work together to prevent the new energy flat cable from twisting during the traction process by opening strip holes on the material block and cooperating with the feeding and discharging rollers. On the other hand, the lifting drive assembly drives the material block to move up and down along the guide chute, and the two stacking auxiliary assemblies can pre-bend the traction new energy flat cable near the folding area, which is conducive to the rapid stacking of the subsequent stacking device.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the neutral base of this utility model;
[0019] Figure 3 This is a schematic diagram of the lifting drive assembly in this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the material carrier block and its components in this utility model;
[0021] Figure 5 This is a schematic diagram of the first usage state of the stacking auxiliary component in this utility model;
[0022] Figure 6 This is a schematic diagram of the second usage state of the stacking auxiliary component in this utility model;
[0023] In the attached diagram, the components represented by each number are as follows:
[0024] 1-Standing base, 2-Reverse motor, 3-Drive wheel, 4-Driven wheel, 5-Transmission belt, 6-Guide chute, 7-Carrying block, 8-Feed rollers, 9-Discharge rollers, 10-Horizontal push rod, 11-Motor base, 12-Supporting arm, 13-Pressure roller. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] like Figures 1-6 As shown, this embodiment is a wiring device for new energy cable production, including a stand 1, a lifting drive assembly, a guide chute 6, a material carrier block 7, feeding rollers 8, discharging rollers 9, and a stacking auxiliary assembly. The lifting drive assembly is installed on the stand 1, which drives the material carrier block 7 to reciprocate up and down along the guide chute 6. The material carrier block 7 has a strip-shaped hole for easy passage of flat cables. The feeding roller 8 is installed at one end of the strip-shaped hole, and the discharging roller 9 is installed at the other end. The feeding roller 8 and the discharging roller 9 each include two opposing guide roller units, each consisting of a guide roller and a guide roller support.
[0027] In this embodiment, the lifting drive assembly consists of a forward and reverse motor 2, a drive wheel 3, a driven wheel 4, and a transmission belt 5. The forward and reverse motor 2 is embedded and fixed in the stand 1. The output end of the forward and reverse motor 2 is equipped with the drive wheel 3. The stand 1 is located at the other end away from the drive wheel 3 and movably supports the driven wheel 4. The drive wheel 3 and the driven wheel 4 are sleeved on the outside of the drive wheel 3 and the driven wheel 4.
[0028] In this embodiment, the outer sides of the driving wheel 3 and the driven wheel 4 are provided with anti-slip protrusions, and the belt body of the transmission belt 5 is evenly distributed with anti-slip grooves that mesh with the anti-slip grooves.
[0029] In this embodiment, the inner side of the material block 7 is provided with a slider that is slidably restricted in the guide groove 6. The slider has a T-shaped anti-detachment structure that is wider on the inside and narrower on the outside.
[0030] In this embodiment, the material block 7 has two through holes near its inner side to facilitate the passage of the transmission belt 6. One of the through holes is fitted with a fastener for fixing the material block 7 to the transmission belt 6. The position of the strip hole is staggered from the position of the two through holes.
[0031] In this embodiment, the material block 7 is equipped with stacking auxiliary components on both sides of the strip hole. The stacking auxiliary components include a horizontal push rod 10, a motor base 11, a support rotating arm 12, and a pressure roller 13. The movable end of the horizontal push rod 10 is equipped with a motor base 11, and a servo motor is built into the motor base 11. The output end of the servo motor is equipped with a pressure roller 13 that can rotate around its own axis via the support rotating arm 12.
[0032] In this embodiment, the material block 7 has a groove on its outer side to facilitate the sliding of the motor base 11.
[0033] A specific application of this embodiment is as follows: This device mainly consists of a stand 1, a lifting drive assembly, a guide chute 6, a material block 7, a feeding roller 8, a discharging roller 9, and a stacking auxiliary assembly. The components work together to prevent the new energy flat cable from twisting during the traction process by opening strip holes in the material block 7, in conjunction with the feeding roller 8 and the discharging roller 9. On the other hand, the lifting drive assembly drives the material block 7 to reciprocate up and down along the guide chute 6, and the two stacking auxiliary assemblies can pre-bend the pulled new energy flat cable near the folding area, which is beneficial for the subsequent stacking device to perform rapid stacking.
[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A wiring device for the production of new energy cables, characterized in that, The device includes a stand, a lifting drive assembly, a guide chute, a material carrier block, feed rollers, discharge rollers, and a stacking auxiliary assembly. The lifting drive assembly is mounted on the stand, which drives the material carrier block to reciprocate up and down along the guide chute. The material carrier block has a strip-shaped hole for passing through a flat cable. A feed roller is mounted at one end of the material carrier block at the strip-shaped hole, and a discharge roller is mounted at the other end. Stacking auxiliary assemblies are mounted on both sides of the material carrier block at the strip-shaped hole. The stacking auxiliary assembly includes a horizontal push rod, a motor base, a support arm, and a pressure roller. The movable end of the horizontal push rod is mounted on the motor base, which houses a servo motor. The output end of the servo motor is mounted on the pressure roller via the support arm.
2. The wiring device for new energy cable production according to claim 1, characterized in that, The lifting drive assembly consists of a forward and reverse motor, a drive wheel, a driven wheel, and a transmission belt. The forward and reverse motor is embedded and fixed in the stand. The output end of the forward and reverse motor is equipped with a drive wheel. The stand is located at the other end away from the drive wheel and movably supports the driven wheel. The drive wheel and the driven wheel are fitted with a transmission belt on their outer sides.
3. The wiring device for new energy cable production according to claim 2, characterized in that, The outer sides of the driving wheel and the driven wheel are provided with anti-slip protrusions, and the belt body of the transmission belt is evenly distributed with anti-slip grooves that mesh with the anti-slip grooves.
4. The wiring device for new energy cable production according to claim 3, characterized in that, The inner side of the material block is provided with a slider that is limited to sliding in the guide groove. The slider has a T-shaped anti-detachment structure that is wider on the inside and narrower on the outside.
5. The wiring device for new energy cable production according to claim 4, characterized in that, The material block has two through holes near its inner side to facilitate the passage of the transmission belt. One of the through holes is fitted with a fastener for fixing the material block to the transmission belt. The position of the strip hole is offset from the position of the two through holes.
6. The wiring device for new energy cable production according to claim 5, characterized in that, The material block has a groove near its outer side to facilitate the sliding of the motor base.