Cable surface water removal device for cable production line

Abstract

The utility model relates to the technical field of cable production, in particular to a cable surface dewatering device for a cable production line, which utilizes a plane rolling support assembly of a guide support mechanism to provide rolling support for a plane part of a new energy flat cable. A cambered surface rolling supporting assembly of the guiding supporting mechanism is used for providing rolling supporting for the cambered surface portion of the new energy flat cable, and a plane water scraping assembly of the water removing mechanism is used for scraping water on the surface of the plane portion of the new energy flat cable. A cambered surface water scraping assembly of the water removal mechanism is used for scraping water on the surface of the cambered surface part of the new energy flat cable, and an air drying assembly of the water removal mechanism is used for blow-drying residual water on the surface of the new energy flat cable, so that the surface water removal requirement of the new energy flat cable is met in this way; and on the basis of a mode of scraping and pre-removing water, impurities possibly existing on the surface of the new energy flat cable can be removed in the water removal process.

Description

Technical Field

[0001] This utility model relates to the field of cable production technology, and in particular to a cable surface dehydration device for cable production lines. Background Technology

[0002] New energy flat cables are a type of new energy cable with a unique design. Compared to traditional round cables, they have a series of significant advantages, specifically: 1) High space utilization: Due to their flat shape, flat cables can utilize installation space more effectively, reducing the size requirements of cable trenches or cable trays. This is especially important for equipment or installation environments with limited space, helping to reduce costs and complexity. 2) Superior heat dissipation: The flat design increases the contact area between the cable and the surrounding environment, which is beneficial for heat dissipation, improving the cable's current carrying capacity and long-term operational stability, making it particularly suitable for high-power-density new energy systems. 3) Easy installation and maintenance: Flat cables are easy to bend and lay, reducing the difficulty and time in the installation process. At the same time, their compact structure facilitates wiring in complex environments and facilitates later inspection and maintenance. 4) Good flexibility: New energy flat cables are usually made of highly flexible materials, capable of adapting to various bending and torsional requirements, making them suitable for use in dynamic or vibrating environments, such as the battery management systems of electric vehicles and the internal wiring of wind turbines. 5) Lightweight: Compared with round cables of the same cross-sectional area, flat cables are lighter due to their compact structure. This not only reduces the overall weight of the equipment, but also helps to save energy and reduce emissions, especially in weight-sensitive applications such as new energy vehicles.

[0003] Traditional cable surface dehydration devices used in cable production lines have several shortcomings. First, they are not suitable for surface dehydration of new energy flat cables, exhibiting poor applicability. Second, their dehydration effect is unsatisfactory, failing to remove any impurities that may be present on the surface of the new energy flat cables during the dehydration process. Therefore, it is necessary to optimize and improve traditional cable surface dehydration devices used in cable production lines. Utility Model Content

[0004] The purpose of this invention is to overcome the above-mentioned problems in the traditional technology and provide a cable surface dehydration device for cable production lines.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0006] A cable surface dewatering device for a cable production line includes a mounting frame, a guide support mechanism, and a dewatering mechanism. The two sides of the mounting frame are symmetrically equipped with guide support mechanisms to provide guide support for new energy flat cables, and the middle of the mounting frame is equipped with a dewatering mechanism to remove water from the new energy flat cables.

[0007] The guide support mechanism includes a first rectangular frame, on the upper and lower plates of the first rectangular frame are symmetrically equipped with planar rolling support components that cooperate with the flat part of the new energy flat cable, and on the left and right plates of the first rectangular frame are symmetrically equipped with arc rolling support components that cooperate with the arc part of the new energy flat cable.

[0008] The dewatering mechanism includes a second rectangular frame. Flat scraping components that cooperate with the flat part of the new energy flat cable are symmetrically installed on the front of the upper and lower plates of the second rectangular frame. Arc scraping components that cooperate with the arc part of the new energy flat cable are symmetrically installed on the front of the left and right plates of the second rectangular frame. Air drying components for blowing away residual moisture on the surface of the new energy flat cable are symmetrically installed on the rear of the upper and lower plates of the second rectangular frame.

[0009] Furthermore, in the cable surface dehydration device for the above-mentioned cable production line, the planar rolling support assembly includes a first roller seat, a first roller, a first slide rod, and a first compression spring. The first roller is movably supported between the two side plates of the first roller seat. The outer peripheral surface of the first roller is a cylindrical surface. A first slide rod is fixed to the back side of the web plate of the first roller seat, penetrating the upper or lower plate of the first rectangular frame. A first compression spring is sleeved on the outer side of the rod body of the first slide rod located inside the first rectangular frame.

[0010] Furthermore, in the cable surface dehydration device for the aforementioned cable production line, the arc-shaped rolling support assembly includes a second roller seat, a second roller, a first positioning block, and a first screw. The two side plates of the second roller seat penetrate the left or right plate of the first rectangular frame, and the second roller is movably supported between the ends of the two side plates. The outer circumferential surface of the second roller is provided with an annular groove that mates with the arc-shaped surface of the new energy flat cable. The outer wall of the left or right plate of the first rectangular frame is fixed with a first positioning block, and the first screw is movably restricted in the first positioning block. The web plate of the second roller seat is provided with a screw groove that mates with the first screw.

[0011] Furthermore, in the cable surface dewatering device for the above-mentioned cable production line, the planar squeegee assembly includes a squeegee mounting base, a squeegee, a second slide rod, a pressure block, and a second compression spring. A V-shaped squeegee is installed on the inner side of the squeegee mounting base, and a second slide rod is connected to the outer side of the squeegee mounting base via the pressure block, penetrating the upper or lower plate of the second rectangular frame. A second compression spring is sleeved on the outer side of the rod body of the second slide rod located within the second rectangular frame.

[0012] Furthermore, in the cable surface dewatering device for the above-mentioned cable production line, the arc-shaped scraper assembly includes a scraper block, a third slide rod, and a third compression spring. The inner side of the scraper block is provided with an arc-shaped scraping surface that matches the arc-shaped part of the new energy flat cable. The outer side of the scraper block is connected to a third slide rod that penetrates the left or right plate of the second rectangular frame. The third slide rod is fitted with a third compression spring on the outer side of its rod body located inside the second rectangular frame.

[0013] Furthermore, in the cable surface dehydration device for the aforementioned cable production line, the air drying assembly includes an air knife, an air inlet pipe, a second positioning block, and a second screw. One end of the air knife is connected to an air inlet pipe that penetrates the upper or lower plate of the second rectangular frame. The air outlet of the air knife faces the new energy flat cable. A second positioning block is fixed to the back side of the air knife. The second positioning block contains a movable second screw. The upper or lower plate of the second rectangular frame has a screw groove that mates with the second screw. The axes of the second screw and the vertical pipe section of the air inlet pipe are parallel to each other.

[0014] The beneficial effects of this utility model are:

[0015] This utility model has a reasonable structural design, including an installation frame, a guide support mechanism, and a water removal mechanism. The guide support mechanism mainly consists of a first rectangular frame, a flat rolling support component, and an arc rolling support component. The water removal mechanism mainly consists of a second rectangular frame, a flat scraping component, an arc scraping component, and a drying component. The flat rolling support component of the guide support mechanism provides rolling support for the flat part of the new energy flat cable, the arc rolling support component provides rolling support for the arc part of the new energy flat cable, the flat scraping component of the water removal mechanism scrapes away water from the surface of the flat part of the new energy flat cable, the arc scraping component of the water removal mechanism scrapes away water from the surface of the arc part of the new energy flat cable, and the drying component of the water removal mechanism dries any residual moisture on the surface of the new energy flat cable. In this way, the surface water removal requirements of the new energy flat cable are met. Based on the scraping pre-water removal method, any impurities that may be present on the surface of the new energy flat cable can be removed during the water removal process.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0019] Figure 2 This is a schematic diagram of the overall main structure of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the guide support mechanism in this utility model;

[0021] Figure 4 This is a front view schematic diagram of the guide support mechanism in this utility model;

[0022] Figure 5 This is a schematic diagram of the guide support mechanism in use in this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the water removal mechanism in this utility model;

[0024] Figure 7 This is a schematic diagram of the main structure of the water removal mechanism in this utility model;

[0025] Figure 8 This is a schematic diagram of the water removal mechanism in use in this utility model;

[0026] In the attached diagram, the components represented by each number are as follows:

[0027] 1-Installation frame;

[0028] 2-Guide support mechanism, 21-First rectangular frame, 22-Planar rolling support assembly, 221-First roller seat, 222-First roller, 223-First slide bar, 224-First compression spring, 23-Arc-surface rolling support assembly, 231-Second roller seat, 232-Second roller, 233-First positioning block, 234-First screw;

[0029] 3-Water removal mechanism, 31-Second rectangular frame, 32-Flat wiper assembly, 321-Wipe strip mounting base, 322-Wipe strip, 323-Second slide bar, 324-Pressure block, 325-Second compression spring, 33-Arc wiper assembly, 331-Wipe block, 332-Third slide bar, 333-Third compression spring, 34-Drying assembly, 341-Air knife, 342-Air inlet pipe, 343-Second positioning block, 344-Second screw;

[0030] 4-New Energy Flat Cable. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figures 1-8As shown, this embodiment provides a cable surface dewatering device for a cable production line, including a mounting frame 1, a guide support mechanism 2, and a dewatering mechanism 3. The guide support mechanism 2, which provides guide support for the new energy flat cable 4, is symmetrically installed on both sides of the mounting frame 1, and the dewatering mechanism 3, which removes water from the new energy flat cable 4, is installed in the middle of the mounting frame 1.

[0033] In this embodiment, the guide support mechanism 2 includes a first rectangular frame 21. The upper and lower plates of the first rectangular frame 21 are symmetrically equipped with planar rolling support components 22 that cooperate with the planar part of the new energy flat cable 4. The left and right plates of the first rectangular frame 21 are symmetrically equipped with arc rolling support components 23 that cooperate with the arc part of the new energy flat cable 4.

[0034] In this embodiment, the planar rolling support assembly 22 includes a first roller seat 221, a first roller 222, a first slide rod 223, and a first compression spring 224. The first roller 222 is movably supported between the two side plates of the first roller seat 221, and the outer peripheral surface of the first roller 222 is cylindrical. A first slide rod 223 is fixed to the back side of the web plate of the first roller seat 221, penetrating the upper or lower plate of the first rectangular frame 21. The first compression spring 224 is sleeved on the outer side of the rod body of the first slide rod 223 located inside the first rectangular frame 21.

[0035] In this embodiment, the arc-shaped rolling support assembly 23 includes a second roller seat 231, a second roller 232, a first positioning block 233, and a first screw 234. The two side plates of the second roller seat 231 penetrate the left or right plate of the first rectangular frame 21, and the second roller 232 is movably supported between the ends of the two side plates. The outer circumferential surface of the second roller 232 is provided with an annular groove that mates with the arc-shaped surface of the new energy flat cable 4. The first positioning block 233 is fixed to the outer wall of the left or right plate of the first rectangular frame 21, and the first screw 234 is movably restricted within the first positioning block 233. A screw groove that mates with the first screw 234 is formed in the web of the second roller seat 231.

[0036] In this embodiment, the dewatering mechanism 3 includes a second rectangular frame 31. Flat scraping components 32 that cooperate with the flat part of the new energy flat cable 4 are symmetrically installed on the front of the upper and lower plates of the second rectangular frame 31. Arc scraping components 33 that cooperate with the arc part of the new energy flat cable 4 are symmetrically installed on the front of the left and right plates of the second rectangular frame 31. Air drying components 34 for blowing away residual moisture on the surface of the new energy flat cable 4 are symmetrically installed on the rear of the upper and lower plates of the second rectangular frame 31.

[0037] In this embodiment, the flat wiper assembly 32 includes a wiper blade mounting base 321, a wiper blade 322, a second slide rod 323, a pressure block 324, and a second compression spring 325. A V-shaped wiper blade 322 is mounted on the inner side of the wiper blade mounting base 321. A second slide rod 323, penetrating the upper or lower plate of the second rectangular frame 31, is connected to the outer side of the wiper blade mounting base 321 via the pressure block 324. A second compression spring 325 is sleeved on the outer side of the slide rod 323 located within the second rectangular frame 31.

[0038] In this embodiment, the arc-shaped wiper assembly 33 includes a wiper block 331, a third slide rod 332, and a third compression spring 333. The inner side of the wiper block 331 is provided with an arc-shaped wiping surface that matches the arc-shaped part of the new energy flat cable 4. The outer side of the wiper block 331 is connected to a third slide rod 332 that passes through the left or right plate of the second rectangular frame 31. The third slide rod 332 is located inside the second rectangular frame 31 and the outer side of the rod body is fitted with a third compression spring 333.

[0039] In this embodiment, the air drying assembly 34 includes an air knife 341, an air inlet pipe 342, a second positioning block 343, and a second screw 344. One end of the air knife 341 is connected to an air inlet pipe 342 that passes through the upper or lower plate of the second rectangular frame 31. The air outlet of the air knife 341 faces the new energy flat cable 4. The second positioning block 343 is fixed to the back side of the air knife 341. The second screw 344 is movable and restricted in the second positioning block 343. The upper or lower plate of the second rectangular frame 31 is provided with a screw groove that cooperates with the second screw 344. The axes of the second screw 344 and the vertical pipe part of the air inlet pipe 342 are parallel to each other.

[0040] A specific application of this embodiment is as follows: This device includes a mounting frame 1, a guide support mechanism 2, and a water removal mechanism 3. The guide support mechanism 2 is mainly composed of a first rectangular frame 21, a flat rolling support component 22, and an arc-shaped rolling support component 23. The water removal mechanism 3 is mainly composed of a second rectangular frame 31, a flat scraping component 32, an arc-shaped scraping component 33, and a drying component 34. The flat rolling support component 22 of the guide support mechanism 2 provides rolling support for the flat portion of the new energy flat cable 4, and the arc-shaped rolling support component 23 of the guide support mechanism 2 provides rolling support for the flat portion of the new energy flat cable 4. The curved surface of the new energy flat cable 4 provides rolling support. The flat scraping component 32 of the water removal mechanism 3 is used to scrape away the water on the flat surface of the new energy flat cable 4. The curved scraping component 33 of the water removal mechanism 3 is used to scrape away the water on the curved surface of the new energy flat cable 4. The air drying component 34 of the water removal mechanism 3 is used to blow away the residual moisture on the surface of the new energy flat cable 4. In this way, the surface water removal requirements of the new energy flat cable 4 are met. Based on the scraping pre-water removal method, any impurities that may exist on the surface of the new energy flat cable 4 can be removed during the water removal process.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cable surface dehydration device for a cable production line, characterized in that, It includes a mounting frame, a guide support mechanism, and a dewatering mechanism. The mounting frame is symmetrically equipped with guide support mechanisms on both sides to provide guide support for the new energy flat cable, and the mounting frame is equipped with a dewatering mechanism in the middle to remove water from the new energy flat cable. The guide support mechanism includes a first rectangular frame, on the upper and lower plates of the first rectangular frame are symmetrically equipped with planar rolling support components that cooperate with the flat part of the new energy flat cable, and on the left and right plates of the first rectangular frame are symmetrically equipped with arc rolling support components that cooperate with the arc part of the new energy flat cable. The dewatering mechanism includes a second rectangular frame. The front of the upper and lower plates of the first rectangular frame are symmetrically equipped with planar water-scraping components that cooperate with the flat part of the new energy flat cable. The front of the left and right plates of the first rectangular frame are symmetrically equipped with arc-shaped water-scraping components that cooperate with the arc-shaped part of the new energy flat cable. The rear of the upper and lower plates of the first rectangular frame are symmetrically equipped with air-drying components for blowing away residual moisture on the surface of the new energy flat cable.

2. The cable surface dehydration device for a cable production line according to claim 1, characterized in that, The planar rolling support assembly includes a first roller seat, a first roller, a first slide rod, and a first compression spring. The first roller is movably supported between the two side plates of the first roller seat. The outer peripheral surface of the first roller is cylindrical. A first slide rod is fixed to the back side of the web plate of the first roller seat, penetrating the upper or lower plate of the first rectangular frame. A first compression spring is sleeved on the outer side of the first slide rod located inside the first rectangular frame.

3. The cable surface dehydration device for a cable production line according to claim 2, characterized in that, The arc-shaped rolling support assembly includes a second roller seat, a second roller, a first positioning block, and a first screw. The two side plates of the second roller seat penetrate the left or right plate of the first rectangular frame, and the second roller is movably supported between the ends of the two side plates. The outer circumferential surface of the second roller is provided with an annular groove that mates with the arc-shaped surface of the new energy flat cable. The outer wall of the left or right plate of the first rectangular frame is fixed with a first positioning block, and the first screw is movably restricted in the first positioning block. The web plate of the second roller seat is provided with a screw groove that mates with the first screw.

4. The cable surface dehydration device for a cable production line according to claim 3, characterized in that, The flat wiper assembly includes a wiper blade mounting base, a wiper blade, a second slide rod, a pressure block, and a second compression spring. A V-shaped wiper blade is installed on the inner side of the wiper blade mounting base. A second slide rod, which passes through the upper or lower plate of a second rectangular frame, is connected to the outer side of the wiper blade mounting base via the pressure block. A second compression spring is sleeved on the outer side of the rod body of the second slide rod located within the second rectangular frame.

5. The cable surface dehydration device for a cable production line according to claim 4, characterized in that, The arc-shaped wiper assembly includes a wiper block, a third slide rod, and a third compression spring. The inner side of the wiper block is provided with an arc-shaped wiping surface that matches the arc-shaped part of the new energy flat cable. The outer side of the wiper block is connected to a third slide rod that penetrates the left or right plate of the second rectangular frame. The third slide rod is located inside the third rectangular frame and has a third compression spring sleeved on its outer side.

6. The cable surface dehydration device for a cable production line according to claim 5, characterized in that, The air drying assembly includes an air knife, an air inlet pipe, a second positioning block, and a second screw. One end of the air knife is connected to an air inlet pipe that passes through the upper or lower plate of the second rectangular frame. The air outlet of the air knife faces the new energy flat cable. The second positioning block is fixed to the back side of the air knife. The second positioning block restricts the movement of the second screw. The upper or lower plate of the second rectangular frame has a screw groove that mates with the second screw. The axis of the second screw and the vertical pipe section of the air inlet pipe are parallel to each other.

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