Cable bunching mechanism

Abstract

The utility model discloses a cable bunching mechanism, and particularly relates to the technical field of cable bunching, which comprises a workbench, a bunching assembly is mounted in the middle of the top end of the workbench, moving assemblies are arranged on two sides of the bunching assembly, clamping assemblies are mounted on the moving assemblies, a fixing frame is mounted on one of the clamping assemblies, and the fixing frame is mounted on the other of the clamping assemblies. A cutting-off assembly is installed on the fixing frame. When the cable bunching mechanism works, a cable is aligned and clamped by the clamping assembly, the cable is cut off after being matched with the moving assembly to adjust the position and determine the length, and then the cable bunching assembly is used for winding an insulating binding belt to complete cable bunching, so that the mechanism can effectively overcome the defects of waste caused by manual cutting and unstable wrapping quality; the effects of high-precision size control, high-quality wire harness processing, efficient automatic production and simple and convenient operation and maintenance are achieved, and the wire harness quality and the production efficiency are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of cable harness technology, and more specifically, to a cable harness mechanism. Background Technology

[0002] In numerous industries such as electronics and electrical manufacturing, complete electrical systems, and machinery manufacturing, connecting cables serve as crucial components for signal and power connections within equipment, resulting in a massive demand and stringent quality requirements. However, this field currently faces many challenges in the cable bundling stage.

[0003] On the one hand, many customers still use manual cable cutting. Since cables are mostly packaged and sold in fixed lengths of 100 / 200m, while the actual installation lengths required by customers vary, this inevitably leads to serious material waste. In some companies, manual cutting makes it difficult to accurately control the length, resulting in excess cable sections piling up and artificially inflating raw material costs. This not only increases production costs but also contradicts the principle of efficient resource utilization.

[0004] On the other hand, some companies with lower demand choose to outsource wire harness processing to reduce labor costs. However, under the outsourcing model, the difficulty of product quality monitoring increases dramatically. The lack of unified and strict quality standards and effective supervision mechanisms leads to inconsistent quality of wire harness products. Defective wire harness products may cause problems such as signal transmission interference, unstable power connections, and even equipment failure, seriously threatening the reliability and safety of equipment operation and bringing huge potential risks and losses to customers' production and operation.

[0005] Therefore, a cable harness mechanism is proposed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cable harness mechanism to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a cable harnessing mechanism, including a workbench, a cable harnessing assembly installed at the top center of the workbench, movable components provided on both sides of the cable harnessing assembly, a clamping component installed on each movable component, a fixed frame installed on one of the clamping components, and a cutting component installed on the fixed frame.

[0008] Preferably, the wire harness assembly includes a bracket, limiting rollers, a turntable, an insulating strap seat, a toothed plate, a first motor, and a drive gear. The bracket is mounted on a workbench, and multiple limiting rollers are mounted on the bracket. The multiple limiting rollers together clamp the turntable. An insulating strap seat is mounted on one side of the turntable, and a toothed plate is mounted on the other side of the turntable. Two first motors are mounted on the bracket, and a drive gear that meshes with the toothed plate is mounted on the output shaft of each first motor.

[0009] Preferably, both the bracket and the turntable have openings.

[0010] Preferably, the moving component includes a second motor, a screw, slide rails, and a slide block. The second motor is mounted on the worktable, and the output end of the second motor is connected to the screw. Slide rails mounted on the worktable are provided on both sides of the screw. The screw is connected to a slide block that is slidably connected to the two slide rails. A clamping component is supported on the slide block.

[0011] Preferably, the clamping assembly includes a dual-axis cylinder, a pressure plate, and a support plate. The dual-axis cylinder is mounted on a slide. The pressure plate is installed at the top of the two lifting shafts of the dual-axis cylinder. A support plate that cooperates with the pressure plate is installed between the two lifting shafts of the dual-axis cylinder. The ground surface of the pressure plate and the top surface of the support plate are provided with mutually cooperating arc-shaped grooves.

[0012] Preferably, the cutting assembly includes an electric actuator, a cutter, and a support block. The electric actuator is mounted on a fixed frame, and the cutter is installed at the telescopic end of the electric actuator. The support block is mounted on the side of the corresponding support plate.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. By using the clamping components for precise positioning and the moving components for accurate distance measurement, the cable length can be precisely set and the wire harness size can be controlled with high precision, which greatly reduces material waste, meets the needs of resource conservation and cost control, and helps enterprises improve economic and production efficiency.

[0015] 2. The wire harness assembly can evenly and tightly wrap the insulating tape, ensuring that the wire harness has a neat appearance and a stable structure, effectively resisting external interference, improving the stability and reliability of electrical performance, extending service life, and enhancing the safety and stability of equipment operation.

[0016] 3. Through the coordinated and automated operation of various components, the seamless connection from cable clamping, length adjustment, cutting to cable wrapping is achieved, which greatly shortens the processing cycle, improves production efficiency, reduces labor costs and labor intensity, enhances the company's market competitiveness, and adapts to the high-efficiency production pace and diversified market demands.

[0017] 4. The overall structure of the mechanism is simple, the layout is reasonable, and the operation is convenient. It is easy for operators to learn. At the same time, the modular design of the components and the standardized interfaces facilitate maintenance and repair, reduce maintenance costs and equipment downtime, and improve the overall utilization rate of the equipment and production continuity. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the wire harness assembly of this utility model.

[0020] Figure 3 This is a schematic diagram of the top mounting structure of the mobile component of this utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the mobile component of this utility model.

[0022] Figure 5 This is a schematic diagram of the connection structure of the cutting component of this utility model.

[0023] The attached figures are labeled as follows: 1. Workbench; 2. Wire harness assembly; 201. Bracket; 202. Limiting roller; 203. Turntable; 204. Insulating strap seat; 205. Toothed plate; 206. First motor; 207. Drive gear; 3. Moving assembly; 301. Second motor; 302. Screw; 303. Slide rail; 304. Slide block; 4. Clamping assembly; 401. Dual-axis cylinder; 402. Pressure plate; 403. Support plate; 5. Fixing frame; 6. Cutting assembly; 601. Electric actuator; 602. Cutter; 603. Support block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] As attached Figures 1-5 The cable bundling mechanism shown includes a workbench 1, a cable bundling assembly 2 installed at the top center of the workbench 1, movable components 3 on both sides of the cable bundling assembly 2, a clamping component 4 installed on each of the movable components 3, a fixing frame 5 installed on one of the clamping components 4, and a cutting component 6 installed on the fixing frame 5.

[0026] In practice, the cables are aligned and arranged. One end of each cable is then pulled through the right-side clamping component 4 and clamped into the left-side clamping component 4, ensuring the cable end is held flush. The right-side clamping component 4, with the assistance of the bottom moving component 3, moves to smooth the cable. The moving distance is determined by the distance between the two clamping components 4. During movement, the cable length between the two clamping components 4 is the required bundle length. Once the length is determined, the right-side clamping component 4 clamps and fixes the cable. The cutting component 6 cuts the cable. The two moving components 3 then move together, bringing the left-side clamping component 4 closer to the bundle assembly 2 and moving the right-side clamping component 4 away, keeping the cable straight. The bundle assembly 2 is then activated to wrap insulating tape around the cable. During the wrapping process, the two moving components 3 work together to evenly wrap the cable surface with the tape. After the right-side clamping component 4 approaches the bundle assembly 2, the bundle is completed. This improves the dimensional accuracy and quality of the bundle.

[0027] The cable harness assembly 2 includes a bracket 201, limiting rollers 202, a turntable 203, an insulating cable harness holder 204, a toothed plate 205, a first motor 206, and a drive gear 207. The bracket 201 is mounted on the workbench 1. Multiple limiting rollers 202 are mounted on the bracket 201, and the multiple limiting rollers 202 together hold the turntable 203. An insulating cable harness holder 204 is mounted on one side of the turntable 203, and a toothed plate 205 is mounted on the other side of the turntable 203. Two first motors 206 are mounted on the bracket 201, and a drive gear 207 that meshes with the toothed plate 205 is mounted on the output shaft of each first motor 206.

[0028] Both the bracket 201 and the turntable 203 have openings.

[0029] In practice, the cable enters the turntable 203 through the opening, and one end of the insulating tape on the insulating tape seat 204 is wrapped around the cable. When the first motor 206 runs, the drive gear 207 drives the turntable 203 connected to the toothed plate 205 to rotate, so that the insulating tape rotates and automatically wraps around the cable.

[0030] The moving component 3 includes a second motor 301, a screw 302, a slide rail 303, and a slide block 304. The second motor 301 is mounted on the worktable 1. The output end of the second motor 301 is connected to the screw 302. The two sides of the screw 302 are provided with slide rails 303 mounted on the worktable 1. The screw 302 is connected to a slide block 304 that is slidably connected to the two slide rails 303. A clamping component 4 is supported on the slide block 304.

[0031] In practice, the second motor 301 is operated, causing the screw 302 to rotate, which in turn causes the slide block 304 to move along the slide rail 303. This allows the position of the clamping component 4 to be adjusted, so that the cable length can be determined by the two moving components 3. At the same time, it facilitates the movement of the cable position when bundling the cable.

[0032] The clamping assembly 4 includes a dual-axis cylinder 401, a pressure plate 402, and a support plate 403. The dual-axis cylinder 401 is mounted on a slide block 304. The pressure plate 402 is installed at the top of the two lifting shafts of the dual-axis cylinder 401. The support plate 403, which cooperates with the pressure plate 402, is installed between the two lifting shafts of the dual-axis cylinder 401. The ground of the pressure plate 402 and the top surface of the support plate 403 are provided with mutually cooperating arc-shaped grooves.

[0033] In practice, the extension and retraction of the dual-axis cylinder 401 allows the pressure plate 402 to move away from or closer to the support plate 403. When the pressure plate 402 presses down, it can clamp the cable end under the support of the support plate 403, so that the cable end can be kept straight under the clamping force, which facilitates the subsequent installation of the power connection port.

[0034] The cutting assembly 6 includes an electric push rod 601, a cutter 602, and a support block 603. The electric push rod 601 is mounted on the fixed frame 5, and the cutter 602 is mounted on the telescopic end of the electric push rod 601. The support block 603 is mounted on the side of the corresponding support plate 403.

[0035] In practice, the electric push rod 601 extends, causing the cutter 602 to descend, which can cut the cable with the support of the support block 603. Thus, after the cable length is adjusted and determined, the cable can be automatically cut, improving the convenience of cable bundling.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cable harnessing mechanism, comprising a workbench (1), characterized in that: A wire harness assembly (2) is installed at the top center of the workbench (1). Movable assemblies (3) are provided on both sides of the wire harness assembly (2). A clamping assembly (4) is installed on each of the movable assemblies (3). A fixing frame (5) is installed on one of the clamping assemblies (4). A cutting assembly (6) is installed on the fixing frame (5).

2. The cable harness mechanism according to claim 1, characterized in that: The wire harness assembly (2) includes a bracket (201), limiting rollers (202), a turntable (203), an insulating strap seat (204), a toothed plate (205), a first motor (206), and a drive gear (207). The bracket (201) is mounted on a workbench (1). Multiple limiting rollers (202) are mounted on the bracket (201). The multiple limiting rollers (202) together hold the turntable (203). An insulating strap seat (204) is mounted on one side of the turntable (203), and a toothed plate (205) is mounted on the other side of the turntable (203). Two first motors (206) are mounted on the bracket (201), and a drive gear (207) that meshes with the toothed plate (205) is mounted on the output shaft of each first motor (206).

3. A cable harness mechanism according to claim 2, characterized in that: Both the bracket (201) and the turntable (203) have openings.

4. A cable harness mechanism according to claim 3, characterized in that: The moving component (3) includes a second motor (301), a screw (302), a slide rail (303), and a slide block (304). The second motor (301) is mounted on the workbench (1). The output end of the second motor (301) is connected to the screw (302). The two sides of the screw (302) are provided with slide rails (303) mounted on the workbench (1). The screw (302) is connected to a slide block (304) that is slidably connected to the two slide rails (303). A clamping component (4) is supported on the slide block (304).

5. A cable harness mechanism according to claim 4, characterized in that: The clamping assembly (4) includes a dual-axis cylinder (401), a pressure plate (402), and a support plate (403). The dual-axis cylinder (401) is mounted on a slide (304). The pressure plate (402) is installed at the top of the two lifting shafts of the dual-axis cylinder (401). A support plate (403) that cooperates with the pressure plate (402) is installed between the two lifting shafts of the dual-axis cylinder (401). The ground of the pressure plate (402) and the top surface of the support plate (403) are provided with mutually cooperating arc-shaped grooves.

6. A cable harness mechanism according to claim 5, characterized in that: The cutting assembly (6) includes an electric push rod (601), a cutter (602) and a support block (603). The electric push rod (601) is mounted on a fixed frame (5). The cutter (602) is mounted on the telescopic end of the electric push rod (601). The support block (603) is mounted on the side of the corresponding support plate (403).

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