Stator magnetic shoe mounting device

By designing a stator magnetic tile installation device, an electric push rod and heating tube are used to automatically fix and apply adhesive to the magnetic tiles, solving the problems of slow installation speed and positional deviation of the magnetic tiles on the inner wall of the stator, and realizing fast and accurate positioning and installation.

CN223540410UActive Publication Date: 2025-11-11DONGYANG HAICHENG ELECTROMECHANICAL MATERIAL CO LTD
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Patent Information

Application Number
CN202422626360.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-11
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

When installing magnetic tiles on the inner wall of the stator, manual installation after applying adhesive is slow and prone to positional deviation.

Method used

A stator magnetic tile installation device was designed, comprising a base plate, a stator fixing structure, a magnetic tile installation structure, and a magnetic tile adhesive application structure. The device utilizes an electric push rod and a heating tube to achieve automated fixing and uniform adhesive application of the magnetic tiles, followed by rapid installation via a lifting shaft and a bonding ring.

Benefits of technology

This enables rapid and accurate positioning and installation of magnetic tiles, improving installation efficiency and positional precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stator magnetic shoe mounting device, which comprises a bottom plate, guide grooves are arranged on two sides in the bottom plate, stator fixing structures are slidably connected to two sides of the top of the bottom plate, a stator body is arranged between the two stator fixing structures, a magnetic shoe mounting structure is arranged at the top of the bottom plate, and the guide grooves are arranged in the bottom plate. And a magnetic shoe gluing structure is arranged at the top of the magnetic shoe mounting structure. According to the utility model, the magnetic tile installation structure can fix the magnetic tile which needs to be installed in the stator body, then the magnetic tile gluing structure is installed in the magnetic tile installation structure, and the magnetic tile gluing structure is manually rotated, so that the magnetic tile gluing structure uniformly smears glue on the outer wall of the magnetic tile. And then, the magnetic shoe mounting structure only needs to move downwards, so that the magnetic shoe is attached to the interior of the positioning body, and the magnetic shoe can be quickly mounted in the stator body.
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Description

Technical Field

[0001] This utility model belongs to the field of magnetic tile technology, specifically relating to a stator magnetic tile mounting device. Background Technology

[0002] Motor magnet tiles are a type of tile-shaped magnet mainly used in permanent magnet motors;

[0003] Motor magnets are mainly used in permanent magnet DC motors. Unlike electromagnetic motors, which generate a magnetomotive force source through excitation coils, permanent magnet motors generate a constant magnetomotive force source using permanent magnet materials. Replacing electrically excited motors with permanent magnet magnets offers many advantages, including simpler motor structure, easier maintenance, lighter weight, smaller size, more reliable operation, less copper usage, lower copper consumption, and lower energy consumption.

[0004] Magnets can be mounted on either the rotor or the stator of a motor. For most motors, magnets are mounted on the rotor because this reduces the mechanical load on the motor and improves its efficiency.

[0005] The magnetic tiles are installed on the inner wall of the stator. Adhesive needs to be applied to the outer wall of the magnetic tiles to fix them to the inner wall of the stator. However, after applying the adhesive, the magnetic tiles still need to be installed manually, which makes the installation speed slow and makes it easy for the installation position of the magnetic tiles to deviate. Utility Model Content

[0006] Purpose of utility model

[0007] To address the aforementioned technical problems, this utility model provides a stator magnet mounting device to solve the technical problems mentioned in the background art.

[0008] Technical solution

[0009] To achieve the above objectives, the present invention provides a stator magnetic tile mounting device, comprising a base plate, guide grooves on both sides inside the base plate, stator fixing structures slidably connected to both sides of the top of the base plate, a stator body disposed between the two stator fixing structures, a magnetic tile mounting structure disposed on the top of the base plate, and a magnetic tile adhesive coating structure disposed on the top of the magnetic tile mounting structure.

[0010] The magnetic tile coating structure includes an insert shaft, a rotating frame at the top of the insert shaft, a coating plate at the bottom of the rotating frame, a heating tube inside the coating plate, and an opening on the inner side of the coating plate.

[0011] Preferably, the stator fixing structure includes a movable ring, with sliding shafts at both ends of the movable ring, the sliding shafts being slidably connected to guide grooves, and an electric push rod being provided between the sliding shafts and the base plate.

[0012] Preferably, a support frame is provided at the top center of the movable ring, and rotating frames are rotatably connected to both ends of the support frame, and the rotating frames are connected to the stator body.

[0013] Preferably, the magnetic tile mounting structure includes a lifting shaft, which is disposed on the top of the base plate. The outer wall of the lifting shaft is provided with a mounting ring, and sliding rings are slidably connected to both ends of the lifting shaft. A return spring is provided between the sliding ring and the mounting ring, and an insertion hole is provided on the top of the lifting shaft.

[0014] Preferably, a rotating rod is rotatably connected to the outer wall of the sliding ring, and a moving rod is rotatably connected between the two rotating rods. The outer wall of the moving rod is provided with a fitting ring.

[0015] Preferably, the number of the fitting rings is set to multiple, and the multiple fitting rings are arranged in a ring array on the outer wall of the lifting shaft.

[0016] Beneficial effects

[0017] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0018] This invention uses a magnetic tile mounting structure to fix the magnetic tiles that need to be installed inside the stator body. Then, the magnetic tile adhesive coating structure is installed inside the magnetic tile mounting structure, and the magnetic tile adhesive coating structure is manually rotated to evenly apply adhesive to the outer wall of the magnetic tile. After that, the magnetic tile mounting structure only needs to be moved downward to fit the magnetic tile into the interior of the positioning body, and the magnetic tile can be quickly installed inside the stator body. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present utility model;

[0020] Figure 2 This is a perspective view of the stator fixing structure of this utility model;

[0021] Figure 3 This is a perspective view of the magnetic tile installation structure of this utility model;

[0022] Figure 4 This is a perspective view of the adhesive coating structure of the magnetic tile of this utility model.

[0023] Figure Labels

[0024] 1. Base plate; 2. Guide groove; 3. Stator fixing structure; 301. Moving ring; 302. Sliding shaft; 303. Electric push rod; 304. Support frame; 305. Rotating frame; 4. Stator body; 5. Magnet mounting structure; 501. Lifting shaft; 502. Mounting ring; 503. Return spring; 504. Sliding ring; 505. Rotating rod; 506. Moving rod; 507. Fitting ring; 508. Insertion hole; 6. Magnet adhesive coating structure; 601. Insertion shaft; 602. Rotating frame; 603. Adhesive coating plate. Detailed Implementation

[0025] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", "coaxial", "bottom", "one end", "top", "other end", "one side", "front", "both ends", "both sides", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Referring now to the accompanying drawings, the various figures are intended only to illustrate certain exemplary embodiments and are not intended to limit the scope of the invention. In the various figures, the same reference numerals denote the same or corresponding parts. The dimensions and scales in the various figures are also for illustrative purposes only and should not be construed as limiting the scope of the invention; these dimensions may be enlarged relative to actual products.

[0029] Reference Figure 1-4 The stator magnetic tile mounting device shown includes a base plate 1, guide grooves 2 are provided on both sides inside the base plate 1, stator fixing structures 3 are slidably connected to both sides of the top of the base plate 1, a stator body 4 is provided between the two stator fixing structures 3, a magnetic tile mounting structure 5 is provided on the top of the base plate 1, and a magnetic tile adhesive coating structure 6 is provided on the top of the magnetic tile mounting structure 5.

[0030] The magnetic tile coating structure 6 includes an insert shaft 601, a rotating frame 602 is provided on the top of the insert shaft 601, a coating plate 603 is provided on the bottom of the rotating frame 602, a heating tube is provided inside the coating plate 603, and an opening is provided on the inner side of the coating plate 603.

[0031] Furthermore, in the above technical solution, the stator fixing structure 3 includes a movable ring 301, with sliding shafts 302 at both ends of the movable ring 301. The sliding shafts 302 are slidably connected to the guide groove 2. An electric push rod 303 is provided between the sliding shafts 302 and the base plate 1. A support frame 304 is provided at the top center of the movable ring 301. Rotating frames 305 are rotatably connected to both ends of the support frame 304. The rotating frames 305 are connected to the stator body 4. This allows for the adjustment of the magnetic tiles. Before installation, the stator body 4 needs to be fixed. Rotate the rotating frame 305 to fit against the inner walls of the top and bottom of the stator body 4. Start the electric push rod 303. The electric push rod 303 drives the moving ring 301 to move to both sides. The moving ring 301 drives the support frame 304 to move outward. The support frame 304 pulls the rotating frame 305 outward, so that the rotating frame 305 tightens the stator body 4, thereby fixing the stator body 4, which is convenient for the subsequent installation of the magnet into the interior of the stator body 4.

[0032] Furthermore, in the above technical solution, the magnetic tile mounting structure 5 includes a lifting shaft 501, which is disposed on the top of the base plate 1. An mounting ring 502 is provided on the outer wall of the lifting shaft 501. Sliding rings 504 are slidably connected to both ends of the lifting shaft 501. A return spring 503 is provided between the sliding ring 504 and the mounting ring 502. An insertion hole 508 is provided at the top of the lifting shaft 501. A rotating rod 505 is rotatably connected to the outer wall of the sliding ring 504. A moving rod 506 is rotatably connected between the two rotating rods 505. A fitting ring is provided on the outer wall of the moving rod 506. 507, the number of the bonding rings 507 is set to multiple, and the multiple bonding rings 507 are arranged in a ring on the outer wall of the lifting shaft 501. After the stator body 4 is fixed, the magnetic tile is installed into the inside of the bonding ring 507 for fixation. Then, the insertion shaft 601 is inserted into the inside of the insertion hole 508. The heating tube heats the glue inside the glue plate 603 and sprays the glue out through the opening. The rotating frame 602 is manually rotated. The rotating frame 602 drives the rotating frame 602 to slide on the surface of the magnetic tile, so that the glue is evenly attached to the outer wall of the magnetic tile. Then, the magnetic tile glue coating structure 6 is removed from the top of the magnetic tile mounting structure 5 and the magnetic tile is installed.

[0033] Start the electric telescopic rod, which drives the lifting shaft 501 to move downward. The lifting shaft 501 drives the magnetic tile to move upward. Then, manually release the return spring 503. The return spring 503 resets and pushes the sliding ring 504 to move upward. The sliding ring 504 pushes the rotating rod 505 to move upward. The rotating rod 505 drives the moving rod 506 to move upward. The moving rod 506 drives the magnetic tile inside the fitting ring 507 to fit against the inner wall of the stator body 4, thereby installing the magnetic tile into the interior of the stator body 4.

[0034] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A stator magnet mounting device, characterized in that, include The base plate (1) has guide grooves (2) on both sides inside the base plate (1), and stator fixing structures (3) are slidably connected on both sides of the top of the base plate (1). A stator body (4) is provided between the two stator fixing structures (3). A magnetic tile mounting structure (5) is provided on the top of the base plate (1), and a magnetic tile adhesive coating structure (6) is provided on the top of the magnetic tile mounting structure (5). The magnetic tile coating structure (6) includes a shaft (601), a rotating frame (602) is provided on the top of the shaft (601), a coating plate (603) is provided on the bottom of the rotating frame (602), a heating tube is provided inside the coating plate (603), and an opening is provided on the inner side of the coating plate (603).

2. The stator magnet mounting device according to claim 1, characterized in that: The stator fixing structure (3) includes a movable ring (301), with sliding shafts (302) at both ends of the movable ring (301). The sliding shafts (302) are slidably connected to the guide groove (2), and an electric push rod (303) is provided between the sliding shafts (302) and the base plate (1).

3. The stator magnet mounting device according to claim 2, characterized in that: A support frame (304) is provided at the top center of the moving ring (301), and a rotating frame (305) is rotatably connected to both ends of the support frame (304). The rotating frame (305) is connected to the stator body (4).

4. The stator magnet mounting device according to claim 1, characterized in that: The magnetic tile mounting structure (5) includes a lifting shaft (501), which is located on the top of the base plate (1). The outer wall of the lifting shaft (501) is provided with an installation ring (502). The two ends of the lifting shaft (501) are slidably connected with sliding rings (504). A return spring (503) is provided between the sliding ring (504) and the installation ring (502). The top of the lifting shaft (501) is provided with an insertion hole (508).

5. A stator magnet mounting device according to claim 4, characterized in that: The outer wall of the sliding ring (504) is rotatably connected to a rotating rod (505), and a moving rod (506) is rotatably connected between the two rotating rods (505). The outer wall of the moving rod (506) is provided with a fitting ring (507).

6. A stator magnet mounting device according to claim 5, characterized in that: The number of the fitting rings (507) is set to multiple, and the multiple fitting rings (507) are arranged in a ring array on the outer wall of the lifting shaft (501).