Rotary cutting device for bulking machine
By using universal blades and positioning slots in the rotary cutting device of the extruder, the high cost caused by custom-made blades from manufacturers is solved, improving versatility and flexibility, and simplifying the maintenance process.
Patent Information
- Application Number
- CN202423199943.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing puffing machine rotary cutting devices rely on specially made blades from manufacturers, resulting in high procurement costs and maintenance requirements. General-purpose blades cannot be used directly due to size or interface incompatibility.
A rotary cutting device for an extruder was designed. It uses universal blades and ensures that various standard blades can be firmly clamped through the cooperation of positioning grooves and clamping blocks, simplifying the maintenance process and enhancing the versatility and flexibility of the device.
It significantly reduces blade procurement costs, simplifies maintenance procedures, improves the versatility and flexibility of the device, and is compatible with various standard blade specifications.
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Figure CN223541373U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of extruder technology, and for example to a rotary cutting device for an extruder. Background Technology
[0002] The descriptions in this section are provided only as background information relating to this disclosure and do not constitute prior art.
[0003] Extruders, as a type of food processing equipment, are widely popular because they can efficiently transform various grains and cereals into crispy and nutritious twisted dough sticks. These machines are typically operated on-site at street stalls or food processing facilities, attracting a large number of consumers with their freshly made, healthy, and delicious characteristics. The continuous operation of extruders necessitates the use of a highly efficient automatic rotary cutting device to produce segmented twisted dough sticks.
[0004] However, current puffing machine veneer devices generally rely on custom-made blades from manufacturers. While these blades meet cutting requirements, their customized design leads to high costs. More importantly, because puffing machines operate under high loads for extended periods, the blades wear out quickly, making replacement or periodic sharpening a regular occurrence. While commercially available, universal blades are inexpensive and readily available, their incompatibility with size or mounting interfaces prevents direct application to existing puffing machine veneer devices. Therefore, developing an automatic puffing machine veneer device that is compatible with universal blades, easy to replace, and effectively reduces maintenance costs has become a pressing technical challenge. Summary of the Invention
[0005] This application provides a rotary cutting device for an extruder, which uses universal blades, eliminating the need for custom-made blades and significantly reducing the user's blade procurement costs. The maintenance process is simplified through the cooperation of the positioning groove and clamping block. The positioning groove and clamping block fully consider the size and installation requirements of universal blades, ensuring that blades of various standard specifications can be securely clamped. This solves the problem of universal blades being unusable due to size or interface incompatibility, enhancing the device's versatility and flexibility.
[0006] A rotary cutting device for an extruder includes: a support frame, a motor, a connecting seat, a blade holder, and a clamping block;
[0007] Support frame, installed on the extruder or on the ground;
[0008] The motor is fixedly mounted on the support frame;
[0009] Connecting bracket, which connects to the output shaft of the motor;
[0010] The tool holder connects to the connecting seat;
[0011] A positioning groove, located on the tool holder, can accommodate the blade;
[0012] The clamping block is shaped to fit the positioning groove and is connected to the positioning groove by positioning screws. It works with the positioning groove to clamp the blade.
[0013] In some embodiments, the support frame includes: a connecting arm and a mounting plate;
[0014] Connecting arm, one end of which is connected to the extruder;
[0015] Mounting plate, the rear of which connects to the connecting arm;
[0016] Motor mounting holes are provided on the mounting plate for fixing and mounting the motor.
[0017] In some embodiments, the rotary cutting device for an extruder further includes: a guide groove and a connecting frame;
[0018] The guide groove is located at the outlet of the extruder at one end and connected to the mounting plate at the other end in the blade cutting area.
[0019] The connecting bracket is connected to the guide groove at one end and to the connecting arm at the other end.
[0020] In some embodiments, the mounting plate includes: a rotary notch.
[0021] The rotary cut is connected to the guide groove, which extends to the blade.
[0022] In some embodiments, a positioning step is provided on one side of the inner wall of the positioning groove, the inner wall of the positioning groove on the opposite side of the positioning step is an inclined surface, the clamping block is a right-angled trapezoidal structure, and an elongated hole is provided on the clamping block. The bolt passes through the elongated hole and is threadedly connected to the positioning groove.
[0023] In some embodiments, a protective cover is hinged to the front side of the mounting plate.
[0024] In some embodiments, a balance block is connected to one end of the tool holder, and the balance block is disposed opposite to the positioning groove.
[0025] The rotary cutting device for an extruder provided in this application can achieve the following technical effects:
[0026] Using universal blades eliminates the need for custom-made blades from manufacturers, significantly reducing blade procurement costs for users. The positioning slots and clamping blocks simplify the maintenance process. These components are designed with the dimensions and installation requirements of universal blades in mind, ensuring secure clamping of various standard blade sizes. This solves the problem of universal blades being unusable due to size or interface incompatibility, enhancing the device's versatility and flexibility.
[0027] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description
[0028] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein:
[0029] Figure 1 This is a three-dimensional schematic diagram of a rotary cutting device for an extruder provided in an embodiment of this disclosure;
[0030] Figure 2 This is a side view of a rotary cutting device for an extruder provided in an embodiment of this disclosure;
[0031] Figure 3 This is a front view diagram of the assembled mounting plate provided in an embodiment of this disclosure;
[0032] Figure 4 This is a side view of the tool holder provided in an embodiment of this disclosure;
[0033] Figure 5 This is a schematic diagram of the left view portion provided in an embodiment of this disclosure;
[0034] Figure label:
[0035] 11. Extruder; 12. Connecting arm; 13. Guide groove; 131. Connecting frame; 14. Protective cover; 141. Handle; 15. Magnet; 16. Mounting plate; 161. Rotary cutting edge; 17. Motor; 18. Blade holder; 181. Balance block; 182. Positioning groove; 183. Clamping block; 184. Positioning screw; 185. Positioning step; 19. Blade; 21. Connecting seat. Detailed Implementation
[0036] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.
[0037] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.
[0038] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.
[0039] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.
[0040] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.
[0041] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.
[0042] Combination Figure 1-5 As shown, this embodiment of the present disclosure provides a rotary cutting device for an extruder, including: a support frame, a motor 17, a connecting seat 21, a blade holder 18, and a clamping block 183;
[0043] The support frame is installed on the extruder 11 or on the ground;
[0044] Motor 17 is fixedly mounted on the support frame. Motor 17 is a high-torque, low-noise DC brushless motor 17, and its speed is controlled by a frequency converter. Alternatively, a stepper motor 17 or a servo motor 17 can be used. It can work according to the set running interval and speed. The interval can be set according to time or according to the length of the twist. It rotates once each time. A higher speed is better and the cut is flat.
[0045] The connecting seat 21 is connected to the output shaft of the motor 17; the connecting seat 21 is a flange structure that is directly connected to the output shaft of the motor 17.
[0046] The tool holder 18 is connected to the connecting seat 21; the middle part of the tool holder 18 is connected to the connecting seat 21 by screws.
[0047] The positioning groove 182 is provided on the tool holder 18 and can accommodate the blade 19;
[0048] The clamping block 183 is shaped to fit the positioning groove 182 and is connected to the positioning groove 182 by the positioning screw 184. It cooperates with the positioning groove 182 to clamp the blade 19.
[0049] The rotary cutting device for the extruder 11 provided in this disclosure uses a universal blade 19, eliminating the need for manufacturer-made blades 19 and significantly reducing the user's blade 19 procurement costs. The maintenance process is simplified through the cooperation of the positioning groove 182 and the clamping block 183. The positioning groove 182 and the clamping block 183 fully consider the size and installation requirements of the universal blade 19, ensuring that blades of various standard specifications can be securely clamped. This solves the problem of universal blades 19 being unusable due to size or interface incompatibility in the market, enhancing the versatility and flexibility of the device.
[0050] In some embodiments, the support frame includes: a connecting arm 12 and a mounting plate 16;
[0051] The connecting arm 12 is a metal rod, one end of which is connected to the extruder 11; the connecting arm 12 can also be connected to a tripod and fixedly mounted on the ground. The tripod can also have a height extension function. The tripod is a conventional technical means in this field and is not shown in the attached drawings.
[0052] Mounting plate 16 is a metal plate or a thick plastic plate, and its rear is connected to connecting arm 12 by brackets and screws.
[0053] The motor 17 has mounting holes on the mounting plate 16 for fixed mounting.
[0054] In some embodiments, the rotary cutting device for the extruder 11 further includes: a guide groove 13 and a connecting frame 131;
[0055] The guide groove 13 is located at the outlet of the extruder 11 at one end and connected to the mounting plate 16 at the other end, and is located in the cutting area of the blade 19. The guide groove 13 is a square groove or an arc groove, which is made by bending metal plate, and the length is selected according to the characteristics of the twist.
[0056] The connecting bracket 131 is connected to the guide groove 13 at one end and to the connecting arm 12 at the other end. The connecting bracket 131 is an L-shaped bracket and is connected to the guide groove 13 by screws / welding.
[0057] In some embodiments, the mounting plate 16 includes: a rotary notch 161
[0058] The rotary cut 161 is a square notch located on the upper left side of the mounting plate 16. An arc-shaped groove is provided on the lower side of the square notch, which mates with the guide groove 13, providing support for the guide groove 13. The guide groove 13 extends to the blade 19. The rotary cut 161 greatly facilitates the placement of the twist at the cutting point of the blade 19. A magnet 15 is provided on one side of the rotary cut 161, and the magnet 15 is connected to the mounting plate 16 by adhesive or screws.
[0059] In some embodiments, a positioning step 185 is provided on one side of the inner wall of the positioning groove 182. The height of the positioning step 185 does not exceed 3 / 4 of the thickness of the blade 19. The step is a plane that fits against the back of the blade 19. The inner wall of the positioning groove 182 on the opposite side of the positioning step 185 is an inclined surface. The clamping block 183 has a right-angled trapezoidal structure and an elongated hole. The bolt passes through the elongated hole and is threaded into the positioning groove 182. When the bolt tightens the clamping block 183, the inclined surface of the positioning groove 182 engages with the inclined surface of the clamping block 183, causing the clamping block 183 to move in the direction of the plane where the positioning step 185 is located, thereby achieving the tightening of the blade 19.
[0060] In some embodiments, a protective cover 14 is hinged to the front side of the mounting plate 16. The right side of the protective cover 14 is hinged to the mounting plate 16, and the upper left side of the protective cover 14 has a notch with the same shape as the spiral cut 161 on the mounting plate 16. The protective cover 14 has a handle 141, and a magnet 15 is provided on the notch of the protective cover 14.
[0061] In some embodiments, a balance block 181 is connected to one end of the tool holder 18, and the balance block 181 is disposed opposite to the positioning groove 182. The balance block 181 balances the weight on both sides of the tool holder 18 and reduces vibration. The tool holder 18 and the clamping block 183 are made of plate and are machined using CNC machining.
[0062] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A rotary cutting device for an extruder, characterized in that, include: Support frame, installed on the extruder or on the ground; The motor is fixedly mounted on the support frame; Connecting bracket, which connects to the output shaft of the motor; The tool holder connects to the connecting base; A positioning groove, located on the tool holder, can accommodate the blade; The clamping block is shaped to fit the positioning groove and is connected to the positioning groove by positioning screws. It works with the positioning groove to clamp the blade.
2. The rotary cutting device for an extruder according to claim 1, characterized in that, The support frame includes: Connecting arm, one end of which is connected to the extruder; Mounting plate, the rear of which connects to the connecting arm; Motor mounting holes are provided on the mounting plate for fixing and mounting the motor.
3. The rotary cutting device for an extruder according to claim 2, characterized in that, Also includes: The guide groove is located at the outlet of the extruder at one end and connected to the mounting plate at the other end in the blade cutting area. The connecting bracket is connected to the guide groove at one end and to the connecting arm at the other end.
4. The rotary cutting device for an extruder according to claim 3, characterized in that, The mounting plate includes: The rotary cutting edge is set on the mounting plate and cooperates with the guide groove, which extends to the blade.
5. The rotary cutting device for an extruder according to claim 1, characterized in that, The inner wall of the positioning groove is provided with a positioning step on one side, and the inner wall of the positioning groove on the opposite side of the positioning step is a slope. The clamping block is a right-angled trapezoidal structure, and there is an elongated hole on the clamping block. The bolt passes through the elongated hole and is threadedly connected to the positioning groove.
6. The rotary cutting device for an extruder according to claim 2, characterized in that, The mounting plate has a protective cover hinged to the front.
7. The rotary cutting device for an extruder according to claim 1, characterized in that, One end of the tool holder is connected to a balance block, which is positioned opposite to the positioning groove.