Surface spraying device for metal part machining

By introducing exhaust fans, dust filter covers, and activated carbon filter plates into the spraying equipment, the problem of harmful gas diffusion during spraying was solved, achieving the purification of harmful gases and spraying stability, and protecting the health of workers.

CN223543230UActive Publication Date: 2025-11-14FEIXI GAOFEI PRECISION COMPONENTS CO LTD
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Patent Information

Application Number
CN202421968466.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-11-14
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing surface coating equipment for metal parts processing lacks a purification structure, which leads to the diffusion of harmful gases during coating and affects the health of workers.

Method used

An exhaust fan and dust filter cover are installed inside the spray booth, combined with an activated carbon filter plate, to adsorb and purify harmful gases. At the same time, the movement and height adjustment of the spray nozzle are achieved through a threaded rod and a hydraulic cylinder to ensure spraying stability.

Benefits of technology

It effectively adsorbs and purifies harmful gases generated during the spraying process, improves spraying stability, and protects the health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing, and discloses a surface spraying device for metal part processing, which comprises a spraying box, a box door is hinged to the open end of the spraying box, a placing plate is rotatably arranged in the spraying box, and a spraying assembly is arranged on the spraying box. The spraying assembly comprises a threaded rod rotationally arranged in the spraying box, the outer side of the threaded rod is in threaded connection with a mounting base, a hydraulic cylinder is mounted at the bottom of the mounting base, a spraying head is mounted at the output end of the hydraulic cylinder, and a coating box is mounted on the outer wall of the spraying box. According to the spraying device, an exhaust fan is installed in the spraying box, and a dustproof filter cover and an activated carbon filter plate are arranged in a matched mode, so that gas in the spraying box can be pumped out by starting the exhaust fan, and the gas is exhausted after being filtered by the activated carbon filter plate, and harmful gas generated during metal part spraying can be adsorbed and purified; and the harm to the body health of workers is avoided.
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Description

Technical Field

[0001] This application relates to the field of metal processing technology, and in particular to a surface coating apparatus for metal parts processing. Background Technology

[0002] For example, Chinese utility model patent CN217411194U discloses a surface spraying device for metal parts processing, belonging to the field of metal processing technology. It includes a spraying box, with a hinged door on the front and a motor fixedly installed on the right side. A work plate is fixedly installed inside the spraying box, and several drainage holes are opened on the work plate. A stirring rod, two rotating shafts, and two inner rods are rotatably installed inside the spraying box. One end of the stirring rod is fixedly connected to the output shaft of the motor. An outer cylinder is slidably installed on the outer surface of the two inner rods. An installation box is fixedly installed at the opposite end of the two outer cylinders. Two clamping plates are provided on the installation box. A connecting rod is fixedly installed on the side of the two clamping plates near the installation box. The connecting rod is slidably installed in a strip channel opened on the installation box. By setting up a motor and a stirring rod, the motor drives the stirring rod to rotate, so that the stirring rod stirs the paint in the spraying box to avoid paint pigment accumulation and affect the spraying effect.

[0003] Regarding the aforementioned technologies, the inventors believe that the surface spraying devices for metal parts processing in the aforementioned technologies lack a purification structure during metal parts spraying, which makes it easy for harmful gases generated during metal parts spraying to diffuse, seriously affecting the health of workers.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0005] In order to address the problem that the surface spraying devices for metal parts processing in related technologies lack a purification structure during metal parts spraying, which leads to the easy diffusion of harmful gases generated during metal parts spraying and seriously affects the health of workers, this application provides a surface spraying device for metal parts processing.

[0006] The surface coating device for metal parts processing provided in this application adopts the following technical solution:

[0007] A surface coating device for metal parts processing includes a coating box with a hinged door at the open end. A placement plate is rotatably mounted inside the coating box, and a coating assembly is mounted on the coating box. The coating assembly includes a threaded rod rotatably mounted inside the coating box, with a mounting base threaded to the outer side of the threaded rod. A hydraulic cylinder is mounted at the bottom of the mounting base, and a nozzle is mounted at the output end of the hydraulic cylinder. A paint tank is mounted on the outer wall of the coating box, and a booster pump is mounted on the top of the paint tank. The output end of the booster pump is connected to the nozzle via a hose. A smooth rod is mounted inside the coating box, and the mounting base is slidably fitted onto the outer side of the smooth rod. An exhaust fan is mounted on the top wall of the coating box, and a dust filter cover is detachably mounted on the top of the coating box outside the exhaust fan. Two layers of activated carbon filter plates are inserted inside the dust filter cover, and pins for restricting the movement of the activated carbon filter plates are inserted into the side wall of the dust filter cover.

[0008] Preferably, a support platform is installed on the inner wall of the bottom end of the spray box, a rotating shaft fixedly connected to the placement plate is rotatably arranged in the middle of the support platform, a rotary motor for driving the rotating shaft to rotate is fixedly installed on the bottom wall of the spray box, a ball groove is opened on the top wall of the support platform, and a ball that cooperates with the ball groove is rotatably arranged at the bottom of the placement plate.

[0009] Preferably, the top of the placement plate is symmetrically provided with sliding grooves, and the same bidirectional lead screw is rotatably arranged inside the two sliding grooves. A slider is threaded to the outer side of the bidirectional lead screw, and a clamping plate is fixedly installed on the top of the slider. One end of the bidirectional lead screw passes through the side wall of the placement plate and is fixedly connected to a turntable.

[0010] Preferably, a drive motor is fixedly installed on the outer wall of the spray box, and the output shaft of the drive motor is fixedly connected to the threaded rod.

[0011] Preferably, the upper side of the door is provided with an observation window, and the lower side of the door is provided with multiple filter holes.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] 1. This application installs an exhaust fan inside the spray box, along with a dust filter cover and an activated carbon filter plate. This allows the exhaust fan to draw out the gas inside the spray box, which is then filtered by the activated carbon filter plate before being discharged. This process can adsorb and purify the harmful gases generated during the spraying of metal parts, thus preventing harm to the health of workers.

[0014] 2. This application provides a groove on the placement plate, along with a bidirectional lead screw, sliders, and a clamping plate. By rotating the bidirectional lead screw, the two sliders can be pushed closer together, thereby driving the clamping plate to fix and clamp the metal part, thus improving the stability of the metal part during spraying. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the application embodiment;

[0016] Figure 2 This is an example of the application. Figure 1 Front view structural diagram;

[0017] Figure 3 This is an example of the application. Figure 1 A schematic diagram of the structure after the dust filter cover has been removed;

[0018] Figure 4 This is a half-sectional structural diagram of the support platform and placement plate in the embodiment of the application.

[0019] Explanation of reference numerals in the attached drawings: 1. Spraying box; 11. Support platform; 111. Ball groove; 12. Rotary motor; 2. Placement plate; 21. Slide groove; 22. Two-way lead screw; 23. Slider; 24. Clamping plate; 25. Rotating shaft; 26. Ball; 3. Spraying assembly; 31. Smooth rod; 32. Threaded rod; 33. Mounting base; 34. Hydraulic cylinder; 35. Spray nozzle; 36. Drive motor; 37. Paint tank; 38. Booster pump; 4. Box door; 41. Observation window; 42. Filter hole; 5. Dustproof filter cover; 51. Activated carbon filter plate; 6. Exhaust fan. Detailed Implementation

[0020] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0021] This application discloses a surface coating apparatus for metal part processing. (Refer to...) Figure 1-4A surface coating device for metal parts processing includes a coating box 1, with a door 4 hinged to the open end of the coating box 1. A placement plate 2 is rotatably mounted inside the coating box 1, and a coating assembly 3 is mounted on the coating box 1. The coating assembly 3 includes a threaded rod 32 rotatably mounted inside the coating box 1, a mounting base 33 threadedly connected to the outer side of the threaded rod 32, a hydraulic cylinder 34 mounted at the bottom of the mounting base 33, a nozzle 35 mounted at the output end of the hydraulic cylinder 34, and a paint tank 37 mounted on the outer wall of the coating box 1. A booster pump 38 is installed on the top of the spray box 7. The output end of the booster pump 38 is connected to the nozzle 35 through a hose. A smooth rod 31 is installed inside the spray box 1. The mounting base 33 is slidably sleeved on the outside of the smooth rod 31. An exhaust fan 6 is installed on the top wall of the spray box 1. A dust filter cover 5 is detachably installed on the top of the spray box 1 outside the exhaust fan 6. Two layers of activated carbon filter plates 51 are inserted inside the dust filter cover 5. Pins for restricting the movement of the activated carbon filter plates 51 are inserted on the side wall of the dust filter cover 5.

[0022] Here, the metal parts are placed on the placement plate 2, then the box door 4 is closed, and the exhaust fan 6, hydraulic cylinder 34, drive motor 36, and booster pump 38 are started. The booster pump 38 can extract the spray from inside the paint box 37 and spray it out through the nozzle 35 to achieve the spraying operation. The drive motor 36 can drive the threaded rod 32 to rotate, and the threaded rod 32 can push the mounting base 33 to move the hydraulic cylinder 34 and the nozzle 35 to increase the spraying range. At the same time, the hydraulic cylinder 34 can push the nozzle 35 to move up and down, increasing the spraying height of the nozzle 35. Secondly, the exhaust fan 6 can extract the gas inside the spray box 1, filter it through the activated carbon filter plate 51, and then discharge it, so that the harmful gases generated during the spraying of metal parts can be adsorbed and purified to avoid harming the health of the workers.

[0023] Reference Figure 2 and Figure 4 A support platform 11 is installed on the inner wall of the bottom end of the spray box 1. A rotating shaft 25 is rotatably arranged in the middle of the support platform 11 and fixedly connected to the placement plate 2. A rotary motor 12 for driving the rotating shaft 25 to rotate is fixedly installed on the bottom wall of the spray box 1. A ball bearing 26 groove 111 is opened on the top wall of the support platform 11. A ball bearing 26 that cooperates with the ball bearing 26 groove 111 is rotatably arranged at the bottom of the placement plate 2.

[0024] Here, by starting the rotary motor 12, the rotary motor 12 can drive the rotating shaft 25 to rotate, and the rotating shaft 25 can drive the placement plate 2 to rotate, so that the metal parts can be fully sprayed; and by opening the ball bearing 26 groove 111 on the support table 11 and setting the ball bearing 26 in conjunction, the friction between the placement plate 2 and the support table 11 can be reduced.

[0025] Reference Figure 4The top of the placement plate 2 is symmetrically provided with sliding grooves 21. The same bidirectional lead screw 22 is rotatably arranged inside the two sliding grooves 21. The outer side of the bidirectional lead screw 22 is threadedly connected to a slider 23. The top of the slider 23 is fixedly installed with a clamping plate 24. One end of the bidirectional lead screw 22 passes through the side wall of the placement plate 2 and is fixedly connected to a turntable.

[0026] Here, by rotating the turntable, the turntable drives the bidirectional lead screw 22 to rotate. The bidirectional lead screw 22 can push the two sliders 23 closer to each other, so that the clamping plate 24 can fix and hold the metal part, improving the stability of the metal part during spraying.

[0027] Reference Figure 2 A drive motor 36 is fixedly installed on the outer wall of the spray box 1, and the output shaft of the drive motor 36 is fixedly connected to the threaded rod 32.

[0028] Here, by starting the drive motor 36, the drive motor 36 can drive the threaded rod 32 to rotate.

[0029] Reference Figure 1 An observation window 41 is provided on the upper side of the door 4, and multiple filter holes 42 are provided on the lower side of the door 4.

[0030] The observation window 41 allows for a direct observation of the coating condition of the metal parts.

[0031] The implementation principle of the surface spraying device for metal parts processing in this application embodiment is as follows: During use, the device is placed in a designated position and the power is turned on. Then, the metal part to be sprayed is placed on the placement plate 2. The turntable is then rotated, causing the bidirectional lead screw 22 to rotate. The bidirectional lead screw 22 pushes two sliders 23, causing the clamping plates 24 to move closer together, thus securing the metal part. Then, the rotary motor 12, exhaust fan 6, hydraulic cylinder 34, drive motor 36, and booster pump 38 are activated. The booster pump 38 extracts the spray from inside the paint tank 37 and sprays it out through the nozzle 35 to achieve the spraying operation. The rotary motor... Machine 12 can drive the rotating shaft 25 to rotate, and the rotating shaft 25 can drive the placement plate 2 and metal parts to rotate. The drive motor 36 can drive the threaded rod 32 to rotate, and the threaded rod 32 can push the mounting base 33 to move the hydraulic cylinder 34 and the spray head 35 to increase the spraying range. At the same time, the hydraulic cylinder 34 can push the spray head 35 to move up and down, increasing the spraying height of the spray head 35. Secondly, the exhaust fan 6 can extract the gas inside the spray box 1, filter it through the activated carbon filter plate 51, and then discharge it, so that the harmful gases generated during the spraying of metal parts can be adsorbed and purified to avoid harming the health of the workers.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A surface coating apparatus for metal parts processing, comprising a coating box (1), wherein a door (4) is hinged to the open end of the coating box (1), characterized in that: The spray box (1) is rotatably equipped with a placement plate (2), and a spraying assembly (3) is provided on the spray box (1). The spraying assembly (3) includes a threaded rod (32) rotatably disposed inside the spray box (1). A mounting base (33) is threadedly connected to the outer side of the threaded rod (32). A hydraulic cylinder (34) is installed at the bottom of the mounting base (33). A nozzle (35) is installed at the output end of the hydraulic cylinder (34). A paint tank (37) is installed on the outer wall of the spray box (1). A booster pump (38) is installed on the top of the paint tank (37). The output end of 8) is connected to the nozzle (35) through a hose, and a light rod (31) is installed inside the spray box (1). The mounting base (33) is slidably sleeved on the outside of the light rod (31). An exhaust fan (6) is installed on the top wall of the spray box (1), and a dust filter cover (5) is detachably installed on the top of the spray box (1) outside the exhaust fan (6). Two layers of activated carbon filter plates (51) are inserted inside the dust filter cover (5), and pins for restricting the movement of the activated carbon filter plates (51) are inserted on the side wall of the dust filter cover (5).

2. The surface coating device for metal parts processing according to claim 1, characterized in that: A support platform (11) is installed on the inner wall of the bottom end of the spray box (1). A rotating shaft (25) fixedly connected to the placement plate (2) is rotatably arranged in the middle of the support platform (11). A rotary motor (12) for driving the rotating shaft (25) to rotate is fixedly installed on the bottom wall of the spray box (1). A ball groove (111) is opened on the top wall of the support platform (11). A ball (26) that cooperates with the ball groove (111) is rotatably arranged at the bottom of the placement plate (2).

3. The surface coating device for metal parts processing according to claim 1, characterized in that: The top of the placement plate (2) is symmetrically provided with sliding grooves (21), and the two sliding grooves (21) are rotatably provided with the same bidirectional lead screw (22). The outer side of the bidirectional lead screw (22) is threadedly connected to a slider (23). The top of the slider (23) is fixedly installed with a clamping plate (24), and one end of the bidirectional lead screw (22) passes through the side wall of the placement plate (2) and is fixedly connected to a turntable.

4. The surface spraying device for metal parts processing according to claim 1, characterized in that: A drive motor (36) is fixedly installed on the outer wall of the spray box (1), and the output shaft of the drive motor (36) is fixedly connected to the threaded rod (32).

5. The surface spraying device for metal parts processing according to claim 1, characterized in that: An observation window (41) is provided on the upper side of the box door (4), and multiple filter holes (42) are provided on the lower side of the box door (4).

Citation Information

Patent Citations

  • Surface spraying device for metal part machining

    CN217411194U