Spraying jig for circular eccentric nickel net

By designing a circular eccentric nickel mesh spraying fixture, the instability problem caused by eccentrically welded steel blocks during the nickel mesh spraying process was solved, achieving stable support and uniform spraying of the nickel mesh, thus improving spraying quality and production efficiency.

CN223543231UActive Publication Date: 2025-11-14BIANPU TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422457959.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-11-14
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During the nickel mesh spraying process, the presence of welded steel blocks at the eccentric points causes the product to become unstable, affecting the stability and uniformity of the spraying operation.

Method used

A circular eccentric nickel mesh spraying fixture was designed, including a bracket, a fixed vertical shaft, a fixed base, a limiting component, and a support adjustment assembly. Through the cooperation of the support adjustment assembly and the limiting component, the nickel mesh can be stably lifted and positioned, adapting to nickel meshes of different sizes and shapes.

Benefits of technology

It improves the precision and efficiency of spraying operations, ensures the uniform distribution of spraying materials, reduces production complexity, reduces material waste, and enhances product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of nickel net spraying jigs, and particularly relates to a circular eccentric nickel net spraying jig which comprises a bracket, a fixed vertical shaft rotationally installed on a rotary table, a fixed seat, a limiting piece, a supporting adjusting assembly and a circular eccentric nickel net. The fixing base is fixedly installed at the top end of the fixing vertical shaft, the supporting and adjusting assembly is arranged on the fixing base, the bracket is arranged in a split mode and installed on the supporting and adjusting assembly, and the circular eccentric nickel net is placed on the bracket and is in a detachable connection state with the fixing base through the limiting piece. The supporting assembly comprises a first supporting frame and four second supporting frames, and the first supporting frame is fixedly installed on the fixing base through bolts. The nickel net lifting device is reasonable in design, stable lifting of a nickel net can be achieved through the unique eccentric design of the nickel net lifting device, meanwhile, the nickel net lifting device can stably rotate in the spraying process and well adapt to circular eccentric nickel nets of different sizes, and therefore the coating quality can be improved when the nickel net is sprayed.
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Description

Technical Field

[0001] This utility model relates to the technical field of nickel mesh spraying fixtures, and in particular to a circular eccentric nickel mesh spraying fixture. Background Technology

[0002] Nickel is a metal with good electrical conductivity, and nickel mesh can be used as an electrode material or in equipment that requires conductivity, such as in battery electrodes and electromagnetic shielding devices. It also possesses high strength and toughness, allowing it to withstand a certain degree of tension, bending, and compression without easily being damaged. This makes it suitable for use in equipment that operates under complex stress environments. During nickel mesh processing, it typically requires a coating process. However, due to the welded steel blocks at the eccentric points of the nickel mesh, unevenness can easily occur when the product is lifted, hindering stable coating operations.

[0003] To address the aforementioned shortcomings, this utility model proposes a circular eccentric nickel mesh spraying fixture.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings mentioned in the background art by proposing a circular eccentric nickel mesh spraying fixture.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a circular eccentric nickel mesh spraying fixture, including a bracket, a fixed vertical shaft rotatably mounted on a turntable, a fixed seat, a limiting component, a support and adjustment assembly, and a circular eccentric nickel mesh;

[0007] The fixed base is fixedly installed on the top of the fixed vertical shaft. The support adjustment assembly is set on the fixed base. The bracket is set separately and installed on the support adjustment assembly. The circular eccentric nickel mesh is placed on the bracket and is detachably connected to the fixed base through the limiting member.

[0008] Preferably, the support assembly includes a support frame one and four support frames two. The support frame one is fixedly installed on the fixed base by bolts, and the four support frames two are damped and slidably installed on the support frame one. The brackets arranged in a split manner are fixedly installed on the four support frames two.

[0009] Preferably, the top side of the first support frame and the top sides of the multiple second support frames are located in the same horizontal plane, and the top side of the first support frame and the bottom side of the bracket maintain movable contact.

[0010] Preferably, the two support frames located on the same side are located on the same axis.

[0011] Preferably, the limiting component includes a pressure plate and a slot. The pressure plate is threaded onto the fixing seat, and the pressure plate has a slot that matches the welded steel block at the eccentric part of the nickel mesh.

[0012] Preferably, the top outer edge of the bracket is provided in a raised shape.

[0013] The beneficial effects of this utility model are:

[0014] 1. Improved accuracy and efficiency of spraying operations. Due to the eccentric design of the circular eccentric nickel mesh spraying fixture, it can adapt to nickel meshes of different sizes and shapes, ensuring uniform distribution of spraying material.

[0015] 2. The designed fixture has a simple structure, is easy to operate and maintain, reduces the complexity of the production process, and improves production efficiency.

[0016] 3. The split design of the bracket and the setting of the support adjustment components enable the fixture to flexibly adapt to nickel meshes of different sizes, while ensuring the stability and accuracy of the lifting operation.

[0017] 4. The design of the limiting component ensures the stable positioning of the nickel mesh during the spraying process, avoiding uneven spraying caused by nickel mesh displacement.

[0018] 5. By using a circular eccentric nickel mesh spraying fixture, material waste can be reduced and spraying quality can be improved, thereby achieving the dual effects of cost saving and product quality improvement. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the circular eccentric nickel mesh spraying fixture proposed in this utility model;

[0021] Figure 2 This is a partial three-dimensional structural diagram of the circular eccentric nickel mesh spraying fixture proposed in this utility model;

[0022] Figure 3 In this utility model Figure 2 A schematic diagram of the three-dimensional structure from another perspective;

[0023] Figure 4This is a three-dimensional structural diagram of the fixed vertical shaft, fixed seat and pressure plate of the circular eccentric nickel mesh spraying fixture proposed in this utility model;

[0024] Figure 5 This is a three-dimensional structural diagram of the bracket portion proposed in this utility model.

[0025] In the diagram: 1. Bracket; 2. Pressure plate; 3. Fixing seat; 4. Fixing vertical shaft; 5. Support frame one; 6. Support frame two; 7. Circular eccentric nickel mesh. Detailed Implementation

[0026] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0027] Reference Figure 1-5 A circular eccentric nickel mesh spraying fixture includes a bracket 1 arranged in a split configuration, a fixed vertical shaft 4 rotatably mounted on a turntable, a fixed base 3, and a circular eccentric nickel mesh 7. The fixed base 3 is fixedly mounted on the top of the fixed vertical shaft 4. The bracket 1 is arranged in a split configuration, and the circular eccentric nickel mesh 7 is placed on the bracket 1. A support frame 5 is fixedly mounted on the fixed base 3 by bolts. Four support frames 6 are damped and slidably mounted on the support frame 5. The bracket 1 is fixedly mounted on the four support frames 6. Two support frames 6 on the same side are located on the same axis, which can provide support for the bracket 1 and facilitate the adjustment of the bracket 1, so as to adapt well to the lifting operation of circular nickel mesh of different sizes. A pressure plate 2 is threaded on the fixed base 3. The pressure plate 2 has a groove that matches the welded steel block at the eccentric part of the nickel mesh, which can both limit the movement of the nickel mesh and ensure that the bracket 1 lifts the nickel mesh to a horizontal state, thus facilitating the spraying operation.

[0028] In this embodiment, in order to effectively improve the stability of the support 1, the top side of the support frame 5 and the top sides of the multiple support frames 6 are located in the same horizontal plane, and the top side of the support frame 5 and the bottom side of the support 1 are in active contact.

[0029] In this embodiment, in order to provide a better limiting effect for the nickel mesh and prevent the nickel mesh from shifting during the spraying operation, the top outer edge of the bracket 1 is provided in a raised shape.

[0030] Working principle: First, the fixed vertical shaft 4 is rotated and installed on the turntable. Then, the second support frame 6 is controlled to slide along the first support frame 5, thereby adjusting the bracket 1 to the size of the circular eccentric nickel mesh 7 to be sprayed. Since the second support frame 6 can slide along the first support frame 5, the bracket 1 can be adaptively adjusted to accommodate circular eccentric nickel mesh 7 of different sizes. Then, the circular eccentric nickel mesh 7 to be sprayed is placed on the adjusted bracket 1, and the welded steel block on the circular eccentric nickel mesh 7 is clamped in the slot, thereby stably restricting the circular eccentric nickel mesh 7 on the bracket 1. Then, based on the rotation of the fixed vertical shaft 4, the device is rotated and cooperated with the spraying equipment and the six-axis robot to achieve high-efficiency automated spraying of the circular eccentric nickel mesh 7, thereby saving spraying costs.

[0031] The circular eccentric nickel mesh spraying fixture provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A circular eccentric nickel mesh spraying fixture, characterized in that, Includes bracket (1), fixed vertical shaft (4) rotatably mounted on turntable, fixed seat (3), limiting component, support adjustment assembly and circular eccentric nickel mesh (7); The fixed seat (3) is fixedly installed on the top of the fixed vertical shaft (4). The support adjustment assembly is set on the fixed seat (3). The bracket (1) is set in a split manner and installed on the support adjustment assembly. The circular eccentric nickel mesh (7) is placed on the bracket (1) and is detachably connected to the fixed seat (3) through the limiting member.

2. The circular eccentric nickel mesh spraying fixture according to claim 1, characterized in that: The support adjustment assembly includes a support frame one (5) and four support frames two (6). The support frame one (5) is fixedly installed on the fixed base (3) by bolts. The four support frames two (6) are damped and slidably installed on the support frame one (5). The bracket (1) is fixedly installed on the four support frames two (6) in a split configuration.

3. The circular eccentric nickel mesh spraying fixture according to claim 2, characterized in that: The top side of the first support frame (5) and the top sides of the second support frames (6) are located in the same horizontal plane, and the top side of the first support frame (5) and the bottom side of the bracket (1) are in active contact.

4. The circular eccentric nickel mesh spraying fixture according to claim 2, characterized in that: The two support frames (6) located on the same side are on the same axis.

5. The circular eccentric nickel mesh spraying fixture according to claim 1, characterized in that: The limiting component includes a pressure plate (2) and a slot. The pressure plate (2) is threaded onto the fixing seat (3). The pressure plate (2) has a slot that matches the welded steel block at the eccentric part of the nickel mesh.

6. The circular eccentric nickel mesh spraying fixture according to claim 1, characterized in that: The bracket (1) is provided with a raised outer edge on the top side.