Automatic deslagging and cleaning system

Abstract

The utility model relates to the technical field of medicine extracting and processing equipment, in particular to an automatic deslagging and cleaning system. Comprising a platform, a plurality of extraction tanks are arranged above the platform, end covers are arranged below the extraction tanks, and the end covers are connected with a driving mechanism for driving the end covers to turn downwards to be opened; a conveying device is arranged below the extraction tank; the cleaning water pipeline is connected with cleaning guns in one-to-one correspondence with the extraction tanks and a spraying device arranged above the conveying device. The automatic deslagging system can realize the functions of automatically deslagging and cleaning the extracting tank, meets the deslagging capability of extracting product dregs, and ensures the efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of drug extraction and processing equipment, and in particular to an automatic slag removal and cleaning system. Background Technology

[0002] Currently, after the extraction process, residue removal from the existing extraction tanks relies primarily on manual labor, using trolleys or other methods for removal, which is time-consuming and labor-intensive. Cleaning the extraction tanks involves manually cleaning each one with a water gun, resulting in water splashing everywhere and making recycling impossible. Furthermore, the extraction tanks lack platforms, railings, or safety doors during operation or maintenance, making operation quite dangerous. Therefore, it is necessary to rationally arrange the extraction tanks, adopting a modular layout, functional zoning, and centralized management of the supply and discharge of clean water. Utility Model Content

[0003] To address the problems of high labor intensity, high operational risks, and low efficiency of manual cleaning in existing technologies, this utility model provides an automatic slag removal cleaning system with a more reasonable equipment layout and improved cleaning efficiency.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] An automatic slag removal and cleaning system includes a platform with several extraction tanks arranged on top of the platform. Each extraction tank has an end cap at its lower end, and the end cap is connected to a drive mechanism that drives it to flip downward and open. A conveying device is arranged below each extraction tank. The system also includes a cleaning water pipeline, which is connected to a cleaning gun that corresponds to each extraction tank and a spray device arranged above the conveying device.

[0006] Furthermore, each extraction tank is equipped with a corresponding slag trough below it, and the outlet of the slag trough is located directly above the conveying device.

[0007] Furthermore, a protective plate extending to the upper edge of the conveying device is fixed at the lower end of the slag trough.

[0008] Furthermore, a water receiving trough is provided below the slag trough, the conveying device is located inside the water receiving trough, and a discharge pipe is connected to the end of the water receiving trough.

[0009] Furthermore, the platform is equipped with an inner protective railing around the extraction tank, and one side of the protective railing has an outer protective railing, which is equipped with an embedded safety door for people to enter.

[0010] Furthermore, the inner guardrail is provided with a first quick-connect safety plate and a second quick-connect safety plate on each of its two sides.

[0011] Furthermore, the conveying device includes a plate chain conveyor positioned directly below the rows of extraction tanks.

[0012] Furthermore, the cleaning device includes a cleaning tank and a water pump connected to the outlet of the cleaning tank. The inlet of the cleaning tank is connected to a tap water pipe, and the cleaning water pipe is equipped with valves for controlling the water output of the cleaning gun and the spray device.

[0013] Beneficial effects:

[0014] (1) The automatic slag discharge system of this utility model can realize automatic slag discharge and extraction tank cleaning functions, meet the slag discharge capacity of the extracted product residue, and ensure efficiency;

[0015] (2) The slag trough and protective plate can ensure that the slag does not overflow, and the water receiving trough can ensure that the cleaning water does not overflow;

[0016] (3) An embedded safety door and a safety quick-connect guard plate are provided to facilitate manual entry and maintenance. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the slag removal and cleaning system of this utility model.

[0019] Figure 2 This is a top view schematic diagram of the slag removal and cleaning system of this utility model;

[0020] Figure 3 This is a cross-sectional schematic diagram of the slag removal and cleaning system of this utility model;

[0021] Figure 4 This is a front view of the slag removal and cleaning system of this utility model;

[0022] Figure 5 This is a schematic diagram of the first longitudinal section of the slag removal and cleaning system of this utility model;

[0023] Figure 6 This is a schematic diagram of the second longitudinal section of the slag removal and cleaning system of this utility model.

[0024] 1. Platform, 2. Extraction tank, 3. End cap, 4. Plate chain conveyor, 5. Cleaning water pipeline, 6. Cleaning gun, 7. Spraying device, 8. Slag trough, 11. Protective plate, 12. Water receiving tank, 13. Discharge pipe, 14. Inner guardrail, 15. Outer guardrail, 16. Embedded safety door, 17. First safety quick-connect guard plate, 18. Second safety quick-connect guard plate, 19. Cleaning tank, 20. Water pump. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0027] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0028] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0029] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0030] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0031] like Figures 1-6 An automatic slag removal and cleaning system includes a platform 1, on which several rows of extraction tanks 2 are arranged. The platform 1 is constructed of stainless steel and has stair railings to facilitate operation of the extraction tanks 2. Each extraction tank 2 has an end cap 3 connected to a drive mechanism that flips it downwards. The end cap 3 is hinged to the extraction tank 2. The drive mechanism can be, but is not limited to, a cylinder. A conveying device is located below the extraction tanks 2. In this embodiment, the conveying device can be, but is not limited to, a plate chain conveyor 4 located directly below the rows of extraction tanks 2. The system also includes cleaning water pipes 5, connected to cleaning guns 6 corresponding to each extraction tank 2 and a spray device 7 located above the conveying device. The cleaning guns 6 primarily clean the end caps 3. The cleaning guns 6 can be fixed in position for automatic cleaning or removed for manual cleaning. In this embodiment, two rows of extraction tanks 2 are arranged. Figure 1 The diagram uses an abbreviated drawing method, showing only two extraction tanks 2 in each row. The actual number of extraction tanks 2 in each row is set according to the requirements.

[0032] Below the extraction tank 2, there are corresponding slag troughs 8, and the outlet of the slag trough 8 is located directly above the conveying device.

[0033] The conveying device is a plate chain conveyor 4, which has the functions of ventilation, cooling, and dewatering, and has high torque and strong conveying capacity. The plate chain conveyor 4 can transport the residue poured out from a row of extraction tanks 3 to a designated location.

[0034] The lower end of the slag trough 8 is fixed with a protective plate 11 that extends to the upper edge of the conveying device.

[0035] A water receiving trough 12 is provided below the slag trough 8, and a conveying device is located inside the water receiving trough 12. A discharge pipe 13 is connected to the end of the water receiving trough 12.

[0036] The platform 1 is equipped with protective devices arranged and partitioned around the extraction tank 2 to facilitate cleaning, maintenance, and personnel access. An inner protective railing 14 is provided, with an outer protective railing 15 on one side. The outer protective railing 15 has embedded safety doors 16 for personnel access. The outer protective railing passes through or connects to the posts of the platform 1; therefore, to ensure passage, each outer protective railing 15 is equipped with two embedded doors 16.

[0037] The inner protective railing 14 has a first safety quick-connect guard plate 17 and a second safety quick-connect guard plate 18 on each of its two sides. The first safety quick-connect guard plate 17 mainly serves to protect the end cover 3 after it is opened.

[0038] The cleaning device includes a cleaning tank 19 and a water pump 20 connected to the outlet of the cleaning tank 19. The inlet of the cleaning tank 19 is connected to a tap water pipe. The cleaning water pipe 5 is equipped with valves for controlling the water output of the cleaning gun 6 and the spray device 7. The valves include automatic valves and manual valves arranged in parallel.

[0039] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An automatic slag removal and cleaning system, characterized in that: The system includes a platform (1), above which are several extraction tanks (2), and at the lower end of each extraction tank (2) is an end cap (3), which is connected to a drive mechanism that drives it to flip down and open; a conveying device is provided below the extraction tank (2); and a cleaning water pipeline (5) is also included, with a cleaning gun (6) corresponding to each extraction tank (2) and a spraying device (7) provided above the conveying device.

2. The automatic slag removal and cleaning system according to claim 1, characterized in that: The extraction tank (2) is provided with a slag trough (8) below it, and the outlet of the slag trough (8) is located directly above the conveying device.

3. The automatic slag removal and cleaning system according to claim 2, characterized in that: The lower end of the slag trough (8) is fixed with a protective plate (11) extending to the upper edge of the conveying device.

4. The automatic slag removal and cleaning system according to claim 3, characterized in that: A water receiving trough (12) is provided below the slag trough (8), and the conveying device is located inside the water receiving trough (12). A discharge pipe (13) is connected to the end of the water receiving trough (12).

5. The automatic slag removal and cleaning system according to claim 1, characterized in that: The platform (1) is provided with an inner protective railing (14) around the extraction tank (2), and one side of the protective railing has an outer protective railing (15), and the outer protective railing (15) is provided with an embedded safety door (16) for people to enter.

6. An automatic slag removal and cleaning system according to claim 5, characterized in that: The inner guardrail (14) is provided with a first safety quick-connect guard plate (17) and a second safety quick-connect guard plate (18) on both sides respectively.

7. The automatic slag removal and cleaning system according to claim 1, characterized in that: The conveying device includes a plate chain conveyor (4) positioned directly below the row of extraction tanks (2).

8. The automatic slag removal and cleaning system according to claim 1, characterized in that: The automatic slag removal and cleaning system also includes a cleaning tank (19) and a water pump (20) connected to the outlet of the cleaning tank (19). The inlet of the cleaning tank (19) is connected to a tap water pipe. The cleaning water pipe (5) is equipped with valves for controlling the water output of the cleaning gun (6) and the spray device (7).

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