Fertilizer dust removal equipment

By introducing a multi-stage filter screen and E-shaped scraper combination into the fertilizer dust removal equipment, combined with motor-driven automatic cleaning and height adjustment, the problems of easy clogging of the filter screen and fixed height are solved, achieving efficient automated dust removal and flexible dust handling.

CN223543695UActive Publication Date: 2025-11-14KALI (YANTAI) AGRI DEV CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422997346.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-14
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing dust removal equipment for fertilizer processing is prone to filter clogging when there is a large amount of dust, requiring manual cleaning. In addition, the equipment height is fixed and cannot adapt to dust control at different heights, which affects the workshop environment.

Method used

A fertilizer dust removal device was designed, which adopts a combination of multi-stage filter plates and E-shaped scrapers. The scrapers are driven by a motor-driven reciprocating screw to clean the dust, and the height of the device is adjusted by a support mechanism and a motor-driven bidirectional screw, so as to realize automated cleaning and height adjustment.

Benefits of technology

It enables automatic cleaning of the filter screen, improves the practicality and dust removal effect of the equipment, adapts to dust removal needs at different heights, and reduces manual maintenance work.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223543695U_ABST
    Figure CN223543695U_ABST
Patent Text Reader

Abstract

The utility model discloses fertilizer dust removal equipment, which belongs to the technical field of fertilizer processing and comprises a base, a support mechanism is arranged on the base, a dust removal box is arranged at the top end of the support mechanism, a box cover is mounted on the top surface of the dust removal box, and a plurality of groups of clamping grooves are formed in the inner wall of the dust removal box. According to the dust removal device, when dust in air is filtered through a plurality of filter screen plates in the dust removal box body, a plurality of reciprocating lead screws are driven by a plurality of first motors to rotate, and the reciprocating lead screws are in threaded fit with the moving seats to drive the moving seats and E-shaped scraping plates to do reciprocating motion in the axial directions of the reciprocating lead screws; the dust on the filtering surfaces of the plurality of filtering net plates is scraped by utilizing an E-shaped scraping plate, so that the dust falls down from a groove in the E-shaped scraping plate, the dust is collected into a collecting box, the filtering effect of the filtering net plates is ensured, and the practicability of the fertilizer dust removing equipment is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of fertilizer processing technology, and more specifically, to a fertilizer dust removal device. Background Technology

[0002] Fertilizer production refers to the process of converting various raw materials into fertilizers through chemical synthesis, physical treatment, biological fermentation, and other methods. The main purpose of fertilizer production is to provide plants with the necessary nutrients to promote their growth and development. The fertilizer production process involves multiple steps, such as raw material preparation, batching, mixing, granulation, drying, screening, and packaging. Dust is generated during these steps and needs to be treated.

[0003] A search revealed that utility model patent CN219355623U discloses a dust removal device for fertilizer processing, including a plate-type medium-efficiency air filter, a stainless steel fine-pore filter plate, a HEPA high-efficiency filter plate, a threaded positioning rod, an extension plate, and an axial flow fan. The axial flow fan is mounted on the right side of the dust removal chamber, and a HEPA high-efficiency filter plate is fitted to the left side of the axial flow fan. A plate-type medium-efficiency air filter is fitted to the left side of the HEPA high-efficiency filter plate, and a stainless steel fine-pore filter plate is fitted to the left side of the plate-type primary air filter. Extension plates are symmetrically welded to the left and right ends of the dust removal chamber, and a threaded positioning rod engages in the middle of the extension plate. This design solves the problems of poor dust removal efficiency and inconvenience in moving existing fertilizer processing dust removal equipment. This patent has a reasonable structure, multi-stage filtration capabilities, good dust removal effect, and is easy to move and use, with a wide range of applications. However, the above patent still has the following shortcomings: Although the dust can be filtered by multiple filters in the multi-stage filtration assembly, the filters are easily clogged when the amount of dust is large, and manual cleaning of the dust attached to the filters is required, which is not very convenient. In addition, the height of the equipment is fixed, which is not convenient for handling the dust in the workshop at different heights, and it will affect the workshop environment. Therefore, we have proposed a fertilizer dust removal equipment. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a fertilizer dust removal device.

[0005] To solve the above problems, the present invention adopts the following technical solution:

[0006] A fertilizer dust removal device includes a base with a support mechanism on it. A dust collection box is mounted on the top of the support mechanism, and a cover is installed on the top surface of the dust collection box. Multiple sets of slots are formed on the inner wall of the dust collection box, and filter screens are fitted inside the inner cavities of each slot. Multiple pull-out grooves are formed at the bottom of the inner cavity of the dust collection box, with the ends of the pull-out grooves communicating with the outside of the dust collection box. A collection box is fitted inside the inner cavity of each pull-out groove, with one end of the collection box extending to the outside of the dust collection box and fixedly fitted with a handle. A suction groove is provided at one end of the dust collection box, and a stainless steel... An air inlet screen is provided, and a flow guide hood is provided at the other end of the dust collector housing. An axial flow fan is fixedly sleeved in the inner cavity of the flow guide hood. Multiple movable slots are opened on the bottom surface of the housing cover. Reciprocating screws are rotatably connected to the inner cavity of each movable slot. Movable seats are threaded onto the outer sides of each of the multiple reciprocating screws. E-shaped scrapers are fixedly connected to the bottom surfaces of each of the multiple movable seats. The bottom ends of the E-shaped scrapers are movably sleeved into the inner cavity of the dust collector housing. The side of the E-shaped scrapers is in contact with the filter surface of the filter screen. Multiple first motors are fixedly installed on the side of the housing cover. The output shafts of the multiple first motors are respectively connected to the ends of the reciprocating screws.

[0007] In a preferred embodiment of this utility model, the support mechanism includes two support seats fixedly connected to the top surface of the base, a bidirectional lead screw rotatably connected between the two support seats, movable blocks threaded onto the outer sides of both ends of the bidirectional lead screw, support frames rotatably connected to the top surfaces of the two movable blocks, and the top ends of the two support frames rotatably connected to the bottom surface of the dust collector, a second motor fixedly installed on the outer side of one of the support seats, the output shaft of the second motor connected to the end of the bidirectional lead screw, a limit rod fixedly sleeved between the two support seats, and the limit rod movably sleeved with the movable block.

[0008] As a preferred embodiment of this utility model, an elastic annular cloth is fixedly connected to the top surface of the base, the top end of the elastic annular cloth is connected to the bottom surface of the dust removal box, the elastic annular cloth is located on the outside of the support mechanism, and multiple self-locking casters are fixedly installed on the bottom surface of the base.

[0009] As a preferred embodiment of this utility model, the dust collector is fixedly connected to slide blocks at both ends, and multiple slide rods are fixedly connected to the top surface of the base, with the slide rods and slide blocks being movably connected.

[0010] As a preferred embodiment of this utility model, the top surface of the dust collector box is provided with multiple screw holes, the top surface of the box cover is provided with multiple stepped holes, the inner cavity of the stepped holes is fitted with bolts, the bottom end of the bolts is threaded into the inner cavity of the screw holes, and a handle is fixedly installed on the top surface of the box cover.

[0011] In a preferred embodiment of this utility model, the side of the movable seat is in contact with the inner wall of the movable groove.

[0012] In a preferred embodiment of this utility model, the filter surface of the filter screen plate is in contact with the inner wall of one side of the pull-out groove, and the side of the collection box is in contact with the inner wall of the pull-out groove.

[0013] Compared with existing technologies, the advantages of this utility model are:

[0014] (1) In this utility model, when the dust in the air is filtered by multiple filter screens in the dust removal box, multiple first motors drive multiple reciprocating screws to rotate. Through the threaded engagement between the reciprocating screws and the moving seat, the moving seat and the E-shaped scraper move back and forth along the axial direction of the reciprocating screws. The E-shaped scraper scrapes the dust on the filter surface of multiple filter screens, so that the dust falls down from the groove on the E-shaped scraper and is collected in the collection box, ensuring the filtration effect of the filter screens and improving the practicality of the fertilizer dust removal equipment.

[0015] (2) In this utility model, by using the support base, the bidirectional screw, the moving block, the support frame, the limit rod and the second motor together, the second motor drives the bidirectional screw to rotate, and the two moving blocks are driven to move closer or further apart through the threaded transmission between the bidirectional screw and the two moving blocks, thereby using the support frame to drive the dust removal box to move up or down, and thus remove dust from areas at different heights, thereby improving the practicality of the fertilizer dust removal equipment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is an exploded view of the overall structure of this utility model;

[0018] Figure 3 This is a disassembled schematic diagram of the dust collector body, lid, filter screen, and collection box of this utility model;

[0019] Figure 4 This is a schematic diagram of the dust collector housing of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the box cover of this utility model;

[0021] Figure 6 This is a schematic diagram of the support frame of this utility model.

[0022] Explanation of the labels in the diagram:

[0023] 1. Base; 2. Support mechanism; 3. Dust collector housing; 4. Slot; 5. Pull-out slot; 6. Filter screen; 7. Collection box; 8. Suction trough; 9. Stainless steel air inlet screen; 10. Guide hood; 11. Axial flow fan; 12. Cover; 13. Moving slot; 14. Reciprocating screw; 15. Moving seat; 16. E-shaped scraper; 17. First motor; 18. Support seat; 19. Bidirectional screw; 20. Moving block; 21. Support frame; 22. Limiting rod; 23. Second motor; 24. Self-locking casters; 25. Elastic ring cloth; 26. Slide seat; 27. Slide rod; 28. Stepped hole; 29. ​​Screw hole; 30. Bolt; 31. Handle; 32. Handle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Example:

[0028] Please see Figure 1-6A fertilizer dust removal device includes a base 1, a support mechanism 2 on the base 1, a dust removal box 3 at the top of the support mechanism 2, a box cover 12 on the top surface of the dust removal box 3, multiple sets of slots 4 on the inner wall of the dust removal box 3, filter screens 6 fitted inside the inner cavity of each set of slots 4, multiple pull-out grooves 5 at the bottom of the inner cavity of the dust removal box 3, the ends of the pull-out grooves 5 communicating with the outside of the dust removal box 3, a collection box 7 fitted inside the inner cavity of the pull-out grooves 5, one end of the collection box 7 extending to the outside of the dust removal box 3 and fixedly installed with a handle 32, a dust suction groove 8 at one end of the dust removal box 3, a stainless steel air inlet mesh 9 fixedly fitted inside the inner cavity of the dust suction groove 8, and a filter screen 6 fitted inside the dust removal box 3. A flow guide hood 10 is provided at the other end of the dust collection box 3. An axial flow fan 11 is fixedly sleeved in the inner cavity of the flow guide hood 10. Multiple moving slots 13 are opened on the bottom surface of the box cover 12. Reciprocating screws 14 are rotatably connected to the inner cavity of the moving slots 13. Moving seats 15 are threadedly sleeved on the outer side of the multiple reciprocating screws 14. E-shaped scrapers 16 are fixedly connected to the bottom surface of the multiple moving seats 15. The bottom end of the E-shaped scraper 16 is movably sleeved into the inner cavity of the dust collection box 3. The side of the E-shaped scraper 16 is in contact with the filter surface of the filter screen plate 6. Multiple first motors 17 are fixedly installed on the side of the box cover 12. The output shafts of the multiple first motors 17 are respectively connected to the ends of the reciprocating screws 14.

[0029] In this embodiment, the top of the inner cavity of the collection box 7 is provided with a slope angle to ensure that dust can smoothly enter the inner cavity of the collection box 7. In addition, the multiple filter plates 6 can be plate-type medium-efficiency air filters, plate-type pre-efficiency air filters, stainless steel fine-pore filter plates, stainless steel coarse-pore filter plates, and HEPA high-efficiency filter plates, respectively. Furthermore, the thickness of the filter plates 6 is equal to the thickness of the inner cavity of the slot 4 to ensure the stability of the installation of the filter plates 6.

[0030] For details, please refer to Figure 2 and Figure 6 The support mechanism 2 includes two support seats 18 fixedly connected to the top surface of the base 1. A bidirectional lead screw 19 is rotatably connected between the two support seats 18. Movable blocks 20 are threaded onto the outer sides of both ends of the bidirectional lead screw 19. Support frames 21 are rotatably connected to the top surfaces of the two movable blocks 20. The top ends of the two support frames 21 are rotatably connected to the bottom surface of the dust collection box 3. A second motor 23 is fixedly installed on the outer side of one support seat 18. The output shaft of the second motor 23 is connected to the end of the bidirectional lead screw 19. A limit rod 22 is fixedly sleeved between the two support seats 18. The limit rod 22 and the movable block 20 are movably sleeved together.

[0031] In this embodiment, the movable block 20 is limited by the movable cooperation between the limiting rod 22 and the movable block 20, so that the movable block 20 can only move along the axial direction of the bidirectional lead screw 19. In addition, the bottom surface of the movable block 20 and the top surface of the base 1 are in contact to ensure the stability of the movable block 20 and the support frame 21 in supporting the dust collector 3.

[0032] For details, please refer to Figures 1 to 3 An elastic annular cloth 25 is fixedly connected to the top surface of the base 1. The top end of the elastic annular cloth 25 is connected to the bottom surface of the dust collection box 3. The elastic annular cloth 25 is located on the outside of the support mechanism 2. Multiple self-locking casters 24 are fixedly installed on the bottom surface of the base 1.

[0033] In this embodiment, the outer side of the support mechanism 2 is protected by an elastic annular cloth 25, and the device can be moved by the self-locking casters 24. At the same time, the self-locking function of the self-locking casters 24 can fix the dust removal device in a certain position.

[0034] For details, please refer to Figure 1 , Figure 2 and Figure 4 The dust collector 3 has slides 26 fixedly connected to both ends, and multiple slide rods 27 fixedly connected to the top surface of the base 1. The slide rods 27 and slides 26 are movably connected.

[0035] In this embodiment, the sliding block 26 and the sliding rod 27 are used to limit the movement between the base 1 and the dust collection box 3, ensuring that the dust collection box 3 can only move up and down, while ensuring the stability of the dust collection box 3.

[0036] For details, please refer to Figures 1 to 3 The top surface of the dust collector 3 has multiple screw holes 29, and the top surface of the cover 12 has multiple stepped holes 28. Bolts 30 are fitted into the inner cavity of the stepped holes 28, and the bottom end of the bolts 30 is threaded into the inner cavity of the screw holes 29. A handle 31 is fixedly installed on the top surface of the cover 12.

[0037] In this embodiment, the cover 12 is installed on the top of the dust collector 3 by means of the screw hole 29, the stepped hole 28 and the bolt 30. The cover 12 is taken out by the handle 31. The pull-out groove 5 can be replaced and cleaned by removing the cover 12.

[0038] For details, please refer to Figure 5 The side of the movable seat 15 fits against the inner wall of the movable groove 13.

[0039] In this embodiment, the inner wall of the moving groove 13 is used to limit the moving seat 15, so that the moving seat 15 and the E-shaped scraper 16 can only move along the axial direction of the reciprocating screw 14.

[0040] For details, please refer to Figures 1 to 3The filter surface of the filter screen 6 is in contact with the inner wall of one side of the pull-out groove 5, and the side of the collection box 7 is in contact with the inner wall of the pull-out groove 5.

[0041] In this embodiment, the dust filtered down from the filter screen 6 is ensured to fall smoothly into the collection box 7.

[0042] Working Principle: In operation, the axial flow fan 11 is first activated, generating suction in the dust collection groove 8 at one end of the dust collector 3's inner cavity. This suction forces dust from the fertilizer production workshop through the stainless steel inlet mesh 9 into the inner cavity of the dust collector 3. Multiple filter screens 6 within the dust collector 3's inner cavity then filter the airborne dust in stages. The filtered air is discharged from the guide hood 10. Next, multiple first motors 17 are activated, driving multiple reciprocating screws 14 to rotate. The threaded connection between the reciprocating screws 14 and the moving seat 15 causes the moving seat 15 to reciprocate along the axial direction of the reciprocating screws 14. The moving seat 15 then drives the E-shaped scraper 16 to scrape the dust from the filter surfaces of the multiple filter screens 6, causing the dust to escape from the filter. The dust falls downwards into the groove on the E-shaped scraper 16, collecting it into the collection box 7 and ensuring the filtration effect of the filter screen 6. Then, the second motor 23 is started to drive the bidirectional lead screw 19 to rotate. Through the threaded transmission between the bidirectional lead screw 19 and the two moving blocks 20, the two moving blocks 20 move closer or further apart, thereby using the support frame 21 to move the dust collector 3 up or down, thus removing dust from areas at different heights. Finally, when not removing dust, the collection box 7 can be pulled out from the pull-out slot 5 by holding the handle 32 to clean the dust collected in the collection box 7. In addition, the cover 12 can be removed to take out the multiple filter screens 6 in the dust collector 3 for replacement or cleaning.

[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A fertilizer dust removal device, comprising a base (1), characterized in that: A support mechanism (2) is provided on the base (1). A dust collection box (3) is provided at the top of the support mechanism (2). A box cover (12) is installed on the top surface of the dust collection box (3). Multiple sets of slots (4) are opened on the inner wall of the dust collection box (3). A filter screen plate (6) is fitted inside the cavity of each set of slots (4). Multiple pull-out slots (5) are opened at the bottom of the inner cavity of the dust collection box (3). The end of the pull-out slot (5) is connected to the outside of the dust collection box (3). A collection box (7) is fitted inside the cavity of the pull-out slot (5). One end of the collection box (7) extends to the outside of the dust collection box (3) and is fixedly installed with a handle (32). A dust suction groove (8) is provided at one end of the dust collection box (3). A stainless steel air inlet mesh plate (9) is fixedly fitted inside the cavity of the dust suction groove (8). The other end of the body (3) is provided with a flow guide shroud (10). An axial flow fan (11) is fixedly sleeved in the inner cavity of the flow guide shroud (10). The bottom surface of the box cover (12) is provided with multiple moving slots (13). The inner cavity of the moving slots (13) is rotatably connected to reciprocating screws (14). The outer sides of the multiple reciprocating screws (14) are threaded with moving seats (15). The bottom surfaces of the multiple moving seats (15) are fixedly connected to E-shaped scrapers (16). The bottom end of the E-shaped scraper (16) is movably sleeved into the inner cavity of the dust collector (3). The side of the E-shaped scraper (16) is in contact with the filter surface of the filter screen (6). Multiple first motors (17) are fixedly installed on the side of the box cover (12). The output shafts of the multiple first motors (17) are respectively connected to the ends of the reciprocating screws (14).

2. The fertilizer dust removal equipment according to claim 1, characterized in that: The support mechanism (2) includes two support seats (18) fixedly connected to the top surface of the base (1). A bidirectional lead screw (19) is rotatably connected between the two support seats (18). Moving blocks (20) are threaded onto the outer sides of both ends of the bidirectional lead screw (19). Support frames (21) are rotatably connected to the top surfaces of the two moving blocks (20). The top ends of the two support frames (21) are rotatably connected to the bottom surface of the dust collector (3). A second motor (23) is fixedly installed on the outer side of one of the support seats (18). The output shaft of the second motor (23) is connected to the end of the bidirectional lead screw (19). A limit rod (22) is fixedly connected between the two support seats (18). The limit rod (22) and the moving block (20) are movably connected.

3. The fertilizer dust removal equipment according to claim 1, characterized in that: An elastic annular cloth (25) is fixedly connected to the top surface of the base (1). The top end of the elastic annular cloth (25) is connected to the bottom surface of the dust collection box (3). The elastic annular cloth (25) is located outside the support mechanism (2). Multiple self-locking casters (24) are fixedly installed on the bottom surface of the base (1).

4. The fertilizer dust removal equipment according to claim 1, characterized in that: The dust collector (3) is fixedly connected to two slides (26) at both ends, and multiple slide rods (27) are fixedly connected to the top surface of the base (1). The slide rods (27) and the slides (26) are movably connected.

5. The fertilizer dust removal equipment according to claim 1, characterized in that: The top surface of the dust collector (3) is provided with multiple screw holes (29), the top surface of the cover (12) is provided with multiple stepped holes (28), the inner cavity of the stepped hole (28) is fitted with a bolt (30), the bottom end of the bolt (30) is threaded into the inner cavity of the screw hole (29), and the top surface of the cover (12) is fixedly installed with a handle (31).

6. The fertilizer dust removal equipment according to claim 1, characterized in that: The side of the movable seat (15) is in contact with the inner wall of the movable groove (13).

7. The fertilizer dust removal equipment according to claim 1, characterized in that: The filter surface of the filter screen (6) is in contact with the inner wall of one side of the pull-out groove (5), and the side of the collection box (7) is in contact with the inner wall of the pull-out groove (5).

Citation Information

Patent Citations

  • Fertilizer processing dust removal equipment

    CN219355623U