Aluminum profile forming die

By introducing an electric telescopic rod, a heat-conducting frame, a fan, and an electromagnet into the aluminum profile forming mold, the problems of low forming efficiency and difficult removal of aluminum profiles are solved, achieving rapid cooling and convenient removal, thus improving the practicality of the mold.

CN223544087UActive Publication Date: 2025-11-14JINAN ZENGXIN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202423149947.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing aluminum profile forming molds are not easy to cool down quickly during casting, resulting in low forming efficiency. Furthermore, the formed aluminum profiles are difficult to remove quickly, increasing operational complexity.

Method used

An aluminum profile forming mold was designed, comprising an electric telescopic rod, a heat-conducting frame, a heat-conducting plate, a fan, and an electromagnet. The electric telescopic rod drives the mold to fit together for rapid cooling, the fan draws in air to remove heat, and the electromagnet assists in removing the formed aluminum profile, achieving rapid cooling and convenient removal.

Benefits of technology

This technology enables rapid cooling and forming of aluminum profiles, improving processing efficiency and simplifying the removal process after forming, thus reducing operational complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum profile forming die, which relates to the technical field of aluminum profile forming dies and comprises a base, a taking-out mechanism is arranged above the base, a cooling mechanism is arranged above the base, the taking-out mechanism comprises a first die, and the bottom surface of the first die is in sliding connection with the upper surface of the base. A second mold is slidably connected to the upper portion of the base, the front face of the first mold makes contact with the back face of the second mold, supporting frames are fixedly installed on the upper surface of the base, an electric telescopic rod is fixedly installed on the inner wall of each supporting frame, and the telescopic ends of the two electric telescopic rods are fixedly connected with the back face of the first mold and the front face of the second mold correspondingly. A heat conduction frame is fixedly mounted on the inner wall of the first mold. According to the aluminum profile forming device, aluminum profiles can be conveniently and rapidly cooled through the cooling mechanism, so that the aluminum profile forming efficiency is improved, the formed aluminum profiles can be conveniently and rapidly taken down through the taking-out mechanism, and the operation complexity of workers is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum profile forming mold technology, specifically an aluminum profile forming mold. Background Technology

[0002] Aluminum profile forming molds are important tools used to extrude or cast molten or semi-solid aluminum alloy materials through specific molds. They are widely used in construction, transportation, electronics and aerospace fields. Due to the excellent properties of aluminum, such as low density, high strength, corrosion resistance and easy recycling, it occupies an irreplaceable position in modern industry.

[0003] Currently, existing aluminum profile forming molds are inconvenient for rapidly cooling aluminum profiles during casting, resulting in low forming efficiency and affecting processing efficiency. Furthermore, the formed aluminum profiles tend to remain inside the mold, making it difficult for workers to quickly remove them, increasing operational complexity and reducing practicality. Therefore, we provide an aluminum profile forming mold to solve these problems. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an aluminum profile forming mold.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum profile forming mold, including a base, a take-out mechanism and a cooling mechanism above the base, the take-out mechanism including a first mold, the bottom surface of the first mold being slidably connected to the upper surface of the base, a second mold being slidably connected above the base, the front of the first mold contacting the back of the second mold, a support frame fixedly installed on the upper surface of the base, an electric telescopic rod fixedly installed on the inner wall of each support frame, the telescopic ends of the two electric telescopic rods being fixedly connected to the back of the first mold and the front of the second mold respectively, a heat-conducting frame fixedly installed on the inner wall of the first mold, a heat-conducting plate fixedly installed on the inner wall of the second mold, and three force-bearing springs fixedly installed on the inner walls of both the first and second molds, each group of force-bearing springs... Each spring has a movable frame fixedly mounted on one end. The outer surfaces of the two movable frames are slidably connected to the inner walls of the first mold and the second mold, respectively. The outer surface of each movable frame is slidably connected to the inner walls of the heat-conducting frame and the heat-conducting plate. L-shaped frames are fixedly mounted on both sides of each movable frame. The outer surfaces of two L-shaped frames are slidably connected to the inner wall of the first mold, and the outer surfaces of the other two L-shaped frames are slidably connected to the inner wall of the second mold. Electromagnets are fixedly mounted on the sides of each set of L-shaped frames that are close to each other. The cooling mechanism includes four limiting frames. The outer surfaces of two limiting frames are fixedly connected to the inner wall of the first mold, and the outer surfaces of the other two limiting frames are fixedly connected to the inner wall of the second mold. Two fans are fixedly mounted on the inner wall of each limiting frame. Several round holes are opened on the front of each movable frame.

[0006] Furthermore, four support legs are fixedly installed on the bottom surface of the base, and a grounding plate is fixedly installed on the bottom surface of each support leg.

[0007] Furthermore, four reinforcing blocks are fixedly installed on the upper surface of the base, and the side of each group of reinforcing blocks that is close to each other is fixedly connected to the two sides of the support frame.

[0008] Furthermore, both sides of the first mold and the second mold are provided with air vents, and the upper surface of the second mold is provided with casting liquid vents.

[0009] Furthermore, a baffle plate is fixedly installed on the inner wall of each of the limiting frames, and three rectangular holes are opened on the front side of each baffle plate.

[0010] Furthermore, a guide block is fixedly installed on the bottom surface of the base, and a fixing plate is fixedly installed on both the front and back of the guide block, with the upper surface of each fixing plate being fixedly connected to the bottom surface of the base.

[0011] Furthermore, a collection rack is provided below the guide block, and the upper surface of the collection rack is in contact with the bottom surface of the guide block and the fixing plate.

[0012] Furthermore, four connecting plates are fixedly installed on the bottom surface of the collection rack, and each connecting plate is fixedly installed with a caster wheel on its bottom surface.

[0013] Compared with existing technologies, this aluminum profile forming mold has the following advantages:

[0014] 1. This utility model utilizes an electric telescopic rod to provide telescopic flexibility, enabling the first and second molds to fit together and allowing the molten aluminum to be formed. A fan draws outside air into the first and second molds, allowing the incoming air to carry away the high temperature on the surface of the heat-conducting frame and heat-conducting plate, thereby enabling rapid cooling and forming of the aluminum profile. This facilitates rapid cooling of the aluminum profile during casting, thus improving the efficiency of aluminum profile forming.

[0015] 2. This utility model, through the extension and retraction provided by the electric telescopic rod, can drive the separation of the first mold and the second mold. The electromagnets can attract each other, which can drive the movable frame to move. Thus, the movable frame can push the formed aluminum profile out of the first mold or the second mold, thereby preventing the aluminum profile from staying inside the first mold or the second mold after forming. This makes it easy to quickly remove the formed aluminum profile, thereby reducing the complexity of the operation for the workers and achieving a highly practical effect. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the base of this utility model;

[0017] Figure 2 This is a cross-sectional perspective structural diagram of the second mold of this utility model;

[0018] Figure 3 This is a cross-sectional perspective structural diagram of the barrier plate of this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the guide block of this utility model.

[0020] In the diagram: 1. Base; 2. Removal mechanism; 201. First mold; 202. Second mold; 203. Support frame; 204. Electric telescopic rod; 205. Heat-conducting frame; 206. Heat-conducting plate; 207. Force-bearing spring; 208. Movable frame; 209. L-shaped frame; 210. Electromagnet; 211. Grounding plate; 212. Reinforcing block; 213. Support leg; 3. Cooling mechanism; 301. Limiting frame; 302. Fan; 303. Round hole; 304. Air outlet; 305. Casting liquid hole; 306. Baffle plate; 307. Rectangular hole; 308. Guide block; 309. Fixing plate; 310. Collection rack; 311. Connecting plate; 312. Caster wheel. Detailed Implementation

[0021] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0022] This embodiment provides an aluminum profile forming mold. The device is used in the field of aluminum profile forming mold technology. The cooling mechanism 3 can facilitate rapid cooling of the aluminum profile during casting, thereby improving the efficiency of aluminum profile forming. The removal mechanism 2 can facilitate quick removal of the formed aluminum profile, thereby reducing the complexity of operation for workers.

[0023] Reference Figure 1 An aluminum profile forming mold includes a base 1, an extraction mechanism 2 and a cooling mechanism 3 above the base 1. The extraction mechanism 2 includes a first mold 201, the bottom surface of which is slidably connected to the upper surface of the base 1. A second mold 202 is slidably connected above the base 1, the front of the first mold 201 is in contact with the back of the second mold 202. Four support legs 213 are fixedly installed on the bottom surface of the base 1, and a grounding plate 211 is fixedly installed on the bottom surface of each support leg 213. The support legs 213 can support the base 1, and the grounding plate 211 can increase the friction between the support legs 213 and the ground, thereby increasing the stability of the device.

[0024] Reference Figure 1 and Figure 2A support frame 203 is fixedly installed on the upper surface of the base 1. An electric telescopic rod 204 is fixedly installed on the inner wall of each support frame 203. The telescopic ends of the two electric telescopic rods 204 are fixedly connected to the back of the first mold 201 and the front of the second mold 202, respectively. A heat-conducting frame 205 is fixedly installed on the inner wall of the first mold 201, and a heat-conducting plate 206 is fixedly installed on the inner wall of the second mold 202. Four reinforcing blocks 212 are fixedly installed on the upper surface of the base 1. The side of each set of reinforcing blocks 212 that is close to each other is fixedly connected to the two sides of the support frame 203. The reinforcing blocks 212 can increase the stability of the support frame 203, thereby preventing the support frame 203 from shifting and increasing the stability of the support frame 203.

[0025] Reference Figure 2 and Figure 4 Three force springs 207 are fixedly installed on the inner walls of the first mold 201 and the second mold 202. A movable frame 208 is fixedly installed at one end of each set of force springs 207. The outer surfaces of the two movable frames 208 are slidably connected to the inner walls of the first mold 201 and the second mold 202, respectively. The outer surface of each movable frame 208 is slidably connected to the inner walls of the heat-conducting frame 205 and the heat-conducting plate 206. L-shaped frames 209 are fixedly installed on both sides of each movable frame 208. The outer surfaces of the two L-shaped frames 209 are slidably connected to the inner wall of the first mold 201. A guide block 308 is fixedly installed on the bottom surface of the base 1. A fixing plate 309 is fixedly installed on the front and back of the guide block 308. The upper surface of each fixing plate 309 is fixedly connected to the bottom surface of the base 1. The guide block 308 can conveniently guide the formed aluminum profile. The fixing plate 309 can prevent the aluminum profile from sliding to one side, making it convenient to collect the formed aluminum profile.

[0026] Reference Figure 2 and Figure 3The outer surfaces of the other two L-shaped frames 209 are slidably connected to the inner wall of the second mold 202. An electromagnet 210 is fixedly installed on the side of each L-shaped frame 209 that is close to each other. The sides of each electromagnet 210 that are close to each other attract each other. The cooling mechanism 3 includes four limiting frames 301, the outer surfaces of two limiting frames 301 are fixedly connected to the inner wall of the first mold 201, and the outer surfaces of the other two limiting frames 301 are fixedly connected to the inner wall of the second mold 202. An electromagnet 210 is fixedly installed on the inner wall of each limiting frame 301. Two fans 302, each movable frame 208 has several round holes 303 on its front side, the first mold 201 and the second mold 202 have air vents 304 on both sides, and the upper surface of the second mold 202 has a casting liquid hole 305. The casting liquid hole 305 can be used to easily transport aluminum liquid to the first mold 201 and the second mold 202, and the air vents 304 can easily dissipate the heat in the first mold 201 and the second mold 202, thereby facilitating rapid cooling of the aluminum profile and increasing the practicality of the device.

[0027] Reference Figure 3 Each limiting frame 301 has a baffle plate 306 fixedly installed on its inner wall. Each baffle plate 306 has three rectangular holes 307 on its front side. The baffle plate 306 can block larger impurities in the air, allowing air to enter the first mold 201 and the second mold 202 through the rectangular holes 307. This prevents larger impurities from entering the first mold 201 and the second mold 202 with the air, further increasing the practicality of the device.

[0028] Reference Figure 4 A collection rack 310 is provided below the guide block 308. The upper surface of the collection rack 310 is in contact with the bottom surface of the guide block 308 and the fixing plate 309. The collection rack 310 can collect the formed aluminum profiles in a centralized manner, which makes it convenient for workers to transfer the aluminum profiles and increases the convenience of the device.

[0029] Reference Figure 4 The bottom surface of the collection rack 310 is fixedly installed with four connecting plates 311, and each connecting plate 311 is fixedly installed with a caster wheel 312. The connecting plates 311 can limit the caster wheel 312, so that personnel can transfer the collected aluminum profiles through the caster wheel 312, which increases the convenience of the device.

[0030] Working Principle: In use, first connect the electric telescopic rod 204, electromagnet 210, and fan 302 to the power supply. When aluminum profiles need to be formed, the telescopic nature of the electric telescopic rod 204 allows the first mold 201 and the second mold 202 to fit together, and the molten aluminum is transported through the casting hole 305 to the first mold 201 and the second mold 202, enabling the molten aluminum to be formed. The fan 302 draws outside air into the first mold 201 and the second mold 202, allowing the incoming air to remove the high temperature from the surface of the heat-conducting frame 205 and the heat-conducting plate 206, thereby enabling rapid cooling and forming of the aluminum profile. This facilitates rapid cooling of the aluminum profile during casting, improving the forming efficiency. After the aluminum profile is formed, the telescopic property provided by the electric telescopic rod 204 can drive the first mold 201 and the second mold 202 to separate. The electromagnets 210 can attract each other, which can drive the movable frame 208 to move. The movable frame 208 can push the formed aluminum profile out of the first mold 201 or the second mold 202, thereby preventing the aluminum profile from staying inside the first mold 201 or the second mold 202 after forming. This makes it easy to quickly remove the formed aluminum profile. The formed aluminum profile can be directly transported to the collection frame 310 by the guide block 308. The caster wheel 312 can move the collection frame 310, making it easy for personnel to transfer the collected aluminum profile. This reduces the complexity of the operation for the staff and makes the aluminum profile forming mold more practical.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum profile forming mold, comprising a base (1), characterized in that: A removal mechanism (2) is provided above the base (1), and a cooling mechanism (3) is provided above the base (1). The removal mechanism (2) includes a first mold (201), the bottom surface of which is slidably connected to the upper surface of the base (1). A second mold (202) is slidably connected above the base (1), the front of the first mold (201) is in contact with the back of the second mold (202). A support frame (203) is fixedly installed on the upper surface of the base (1), and the inner wall of each support frame (203) is fixedly installed with... The mold is equipped with two electric telescopic rods (204), the telescopic ends of which are fixedly connected to the back of the first mold (201) and the front of the second mold (202), respectively. A heat-conducting frame (205) is fixedly installed on the inner wall of the first mold (201), and a heat-conducting plate (206) is fixedly installed on the inner wall of the second mold (202). Three force-bearing springs (207) are fixedly installed on the inner walls of both the first mold (201) and the second mold (202), and a movable frame (208) is fixedly installed at one end of each set of force-bearing springs (207). The outer surfaces of the two movable frames (208) are slidably connected to the inner walls of the first mold (201) and the second mold (202), respectively. The outer surface of each movable frame (208) is slidably connected to the inner walls of the heat-conducting frame (205) and the heat-conducting plate (206). L-shaped frames (209) are fixedly installed on both sides of each movable frame (208), wherein the outer surfaces of two L-shaped frames (209) are slidably connected to the inner wall of the first mold (201), and the outer surfaces of the other two L-shaped frames (209) are slidably connected to the inner wall of the second mold (202). Each of the L-shaped frames (209) has an electromagnet (210) fixedly installed on one side that is close to each other. The cooling mechanism (3) includes four limiting frames (301), two of which have their outer surfaces fixedly connected to the inner wall of the first mold (201), and the other two have their outer surfaces fixedly connected to the inner wall of the second mold (202). Two fans (302) are fixedly installed on the inner wall of each limiting frame (301). Several round holes (303) are opened on the front of each movable frame (208).

2. The aluminum profile forming mold according to claim 1, characterized in that: The base (1) has four support legs (213) fixedly installed on its bottom surface, and each support leg (213) has a base plate (211) fixedly installed on its bottom surface.

3. The aluminum profile forming mold according to claim 1, characterized in that: Four reinforcing blocks (212) are fixedly installed on the upper surface of the base (1), and the side of each group of reinforcing blocks (212) that is close to each other is fixedly connected to the two sides of the support frame (203).

4. The aluminum profile forming mold according to claim 1, characterized in that: Both sides of the first mold (201) and the second mold (202) are provided with air vents (304), and the upper surface of the second mold (202) is provided with casting liquid holes (305).

5. The aluminum profile forming mold according to claim 1, characterized in that: Each of the limiting frames (301) has a baffle plate (306) fixedly installed on its inner wall, and each baffle plate (306) has three rectangular holes (307) on its front side.

6. The aluminum profile forming mold according to claim 1, characterized in that: A guide block (308) is fixedly installed on the bottom surface of the base (1). A fixing plate (309) is fixedly installed on both the front and back of the guide block (308). The upper surface of each fixing plate (309) is fixedly connected to the bottom surface of the base (1).

7. The aluminum profile forming mold according to claim 6, characterized in that: A collection rack (310) is provided below the guide block (308), and the upper surface of the collection rack (310) is in contact with the bottom surface of the guide block (308) and the fixing plate (309).

8. The aluminum profile forming mold according to claim 7, characterized in that: The bottom surface of the collection rack (310) is fixedly equipped with four connecting plates (311), and each connecting plate (311) is fixedly equipped with a caster wheel (312).