Hydraulic cutting device
By incorporating a two-hand switch control, limit switch, and clamping assembly, the safety risks associated with the operation of the hydraulic cutting device have been resolved, enabling safe and stable cutting operations.
Patent Information
- Application Number
- CN202423204847.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing hydraulic cutting devices pose safety risks during operation, potentially causing personal injury, and materials are prone to misalignment or bounce during cutting.
The design incorporates a two-hand switch control, a limit switch, a clamping component, and a protective structure. The system is activated by pressing the switch simultaneously with both hands, utilizes the limit switch for automatic operation, prevents material misalignment through the clamping component, and protects the structure from injury.
It improves the safety and stability of operation, prevents materials from being misaligned or bounced during the cutting process, protects users from injury, and enhances the convenience and safety of operation.
Smart Images
Figure CN223544175U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydraulic equipment technology, specifically to a hydraulic cutting device. Background Technology
[0002] Hydraulic cutting devices utilize the high-pressure fluid of a hydraulic system as a power source, providing tremendous cutting force to cut materials of various shapes. However, existing hydraulic cutting devices only require a simple button to start, posing a risk to operators who may put their hands into the work area during operation. Furthermore, personnel will be in direct contact with the hydraulic working area during operation. In the handling of certain materials, misalignment or even bounce may occur during cutting, causing injury to personnel and posing certain safety risks. Utility Model Content
[0003] The purpose of this utility model is to provide a reasonably designed hydraulic cutting device that addresses the defects and shortcomings of the existing technology and solves the aforementioned defects.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: It includes a frame, with side support frames installed on both sides of the frame platform, and a horizontal plate installed on the top of the side support frames. The side support frames and the horizontal plate form a door frame-shaped main support frame. The front end of the main support frame is provided with a movable protective structure. A hydraulic cylinder is installed below the horizontal plate. A cutting head is connected to the piston rod of the hydraulic cylinder. Two limit switches are provided on the hydraulic cylinder. A trigger rod that works in conjunction with the limit switches is connected to the side of the cutting head. An movable hole is opened on the frame, located directly below the cutting head. Support blocks for placing the cutting items are provided on both sides of the movable hole on the frame. A clamping assembly is connected to both sides of the cutting head. Control panels are provided on the left and right sides of the frame. The hydraulic cylinder is controlled by a two-hand switch. The two start buttons of the two-hand switch are respectively located on the two control panels.
[0005] Preferably, the clamping assembly includes a fixing plate connected to the side of the pressure head, the fixing plate being located directly above the support block, the fixing plate having several guide sleeves, each guide sleeve having a guide post, the bottom end of the guide post being connected to a pressure plate, the fixing plate having several connectors, the connectors being downwardly oriented cylindrical structures, the fixing plate having through holes below the connectors, the through holes having springs, the upper and lower ends of the springs being connected to the inner wall of the connectors and the pressure plate respectively.
[0006] Preferably, the protective structure includes a baffle support frame located on the front side of the main support frame, a rear baffle is provided at the top of the baffle support frame, guide rails are vertically provided on both sides in front of the rear baffle in the baffle support frame, a front baffle is installed between the two guide rails, and several telescopic cylinders are provided at the top of the baffle support frame, with the top of the telescopic rod of each telescopic cylinder connected to the front baffle.
[0007] Preferably, an observation window is embedded in the front baffle.
[0008] Preferably, the bottom of the pressure plate is provided with a flexible pad.
[0009] Preferably, an operation indicator light is installed above the horizontal plate at the top of the side support frame.
[0010] Preferably, one of the control panels is provided with an emergency stop button.
[0011] The beneficial effects of this utility model after adopting the above structure are:
[0012] 1. This device is designed with a two-hand switch control. The operator can only start it by pressing the switch with both hands at the same time, ensuring safety. In addition, a limit switch is set. After the limit is reached, the hydraulic cylinder can automatically perform the corresponding operation, making it convenient to use.
[0013] 2. This device is designed with a clamping component that can automatically clamp the material before cutting, preventing the material from shifting or even bouncing during the cutting process, thus enhancing safety and operational stability.
[0014] 3. This device is designed with a protective structure, using a movable front baffle to protect the user and prevent injury. It also has an observation window to allow the user to observe the cutting progress. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the external structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0017] Figure 3 This is a cross-sectional view of the main support frame and protective structure of this utility model;
[0018] Figure 4 This is a partial cross-sectional view of the clamping structure in this utility model.
[0019] Explanation of reference numerals in the attached figures:
[0020] 1. Frame; 2. Side support frame; 3. Control panel; 4. Start button; 5. Emergency stop button; 6. Movable hole; 7. Support block; 8. Hydraulic cylinder; 9. Limit switch; 10. Fixing plate; 11. Pressure plate; 12. Flexible pad; 13. Guide post; 14. Guide sleeve; 15. Connector; 16. Spring; 17. Baffle support frame; 18. Rear baffle; 19. Telescopic cylinder; 20. Guide rail; 21. Front baffle; 22. Observation window; 23. Running indicator light; 24. Pressure head. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] See Figures 1-4 As shown, it includes a frame 1, with side support frames 2 installed on both sides of the frame 1. A horizontal plate is installed on the top of the side support frames 2. The side support frames 2 and the horizontal plate form a door frame-shaped main support frame. An operation indicator light 23 is installed above the horizontal plate. A movable protective structure is provided at the front end of the main support frame. A hydraulic cylinder 8 is installed below the horizontal plate. A cutting head 24 is connected to the piston rod of the hydraulic cylinder 8. Two limit switches 9 are provided on the hydraulic cylinder 8. A trigger rod that works in conjunction with the limit switches 9 is connected to the side of the cutting head 24. An movable hole 6 is opened on the frame 1. The movable hole 6 is located directly below the cutting head 24. Support blocks 7 for placing the cutting items are provided on both sides of the movable hole 6 on the frame 1. A clamping component is connected to both sides of the cutting head 24. Control panels 3 are provided on the left and right sides of the frame 1. The hydraulic cylinder 8 is controlled by a two-hand switch. The two start buttons 4 of the two-hand switch are respectively located on the two control panels 3. One of the control panels 3 is equipped with an emergency stop button 5.
[0023] The clamping assembly includes a fixing plate 10 connected to the side of the pressure head 24. The fixing plate 10 is located directly above the support block 7. The fixing plate 10 has several guide sleeves 14, each guide sleeve 14 has a guide post 13, and the bottom end of the guide post 13 is connected to a pressure plate 11. The fixing plate 10 has several connectors 15. The connectors 15 are downwardly oriented cylindrical structures. The fixing plate 10 has through holes below the connectors 15. Springs 16 are installed in the through holes. The upper and lower ends of the springs 16 are connected to the inner wall of the connectors 15 and the pressure plate 11, respectively. The bottom of the pressure plate 11 has a flexible pad 12.
[0024] The protective structure includes a baffle support frame 17 located on the front side of the main support frame. A rear baffle 18 is provided at the top of the baffle support frame 17. Guide rails 20 are vertically provided on both sides in front of the rear baffle 18 in the baffle support frame 17. A front baffle 21 is installed between the two guide rails 20. Several telescopic cylinders 19 are provided at the top of the baffle support frame 17. The top of the telescopic rod of the telescopic cylinder 19 is connected to the front baffle 21. An observation window 22 is embedded in the front baffle 21. The telescopic cylinders 19 are synchronously controlled with the hydraulic cylinder 8.
[0025] The principle and usage process of this utility model:
[0026] First, place the material to be cut on the two support blocks 7, ensuring the cutting position is directly below the pressure head 24. The operator can then press the two start buttons 4 to activate the hydraulic cylinder 8. The hydraulic cylinder 8 drives the pressure head 24 to press down, and simultaneously the pressure plate 11 presses down. The pressure plate 11 first contacts the material, and during the pressing process, the spring 16 compresses the material to ensure its stability and prevent the material from shifting or even bouncing after being subjected to force. The spring 16 is gradually compressed, and the guide post 13 gradually slides upward along the guide sleeve 14. After the pressure head 24 contacts the material, it applies pressure to cut it. The pressure head 24 will drive the trigger rod to move synchronously. After the trigger rod touches the lower limit switch 9, the hydraulic cylinder 8 stops extending and begins to retract. When the trigger rod touches the upper limit switch 9, the hydraulic cylinder 8 stops working. The flexible pad 12 contacts the material, which can reduce damage to its surface.
[0027] At the same time as the hydraulic cylinder 8 is activated, the telescopic cylinder 19 is also activated simultaneously, pushing the front baffle 21 downward so that it combines with the rear baffle 18 to form a shield, preventing debris from flying and injuring personnel during the cutting process. When the hydraulic cylinder 8 retracts, the telescopic cylinder 19 also retracts automatically to facilitate the removal and placement of materials by the staff. At the same time, the staff can observe the operation progress in real time through the observation window 22.
[0028] It should be understood that the above-described specific embodiments of this utility model are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within the protection scope of this utility model. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A hydraulic cutting device comprising a frame (1), characterized in that: Side support frames (2) are installed on both sides of the machine frame (1). A horizontal plate is installed on the top of the side support frame (2). The side support frame (2) and the horizontal plate form a door frame-shaped main support frame. The front end of the main support frame is equipped with a movable protective structure. A hydraulic cylinder (8) is installed below the horizontal plate. A cutting head (24) is connected to the piston rod of the hydraulic cylinder (8). Two limit switches (9) are provided on the hydraulic cylinder (8). A trigger rod that works in conjunction with the limit switch (9) is connected to the side of the cutting head (24). An movable hole (6) is opened on the machine frame (1). The movable hole (6) is located directly below the cutting head (24). Support blocks (7) for placing the cutting items are provided on both sides of the movable hole (6) on the machine frame (1). A clamping component is connected to both sides of the cutting head (24). Control panels (3) are provided on the left and right sides of the machine frame (1). The hydraulic cylinder (8) is controlled by a two-hand switch. The two start buttons (4) of the two-hand switch are located on the two control panels (3).
2. The hydraulic cutting device according to claim 1, characterized in that: The clamping assembly includes a fixing plate (10) connected to the side of the pressure head (24). The fixing plate (10) is located directly above the support block (7). The fixing plate (10) has several guide sleeves (14). Each guide sleeve (14) has a guide post (13). The bottom end of the guide post (13) is connected to a pressure plate (11). The fixing plate (10) has several connectors (15). The connectors (15) are cylindrical structures that are set downwards. The fixing plate (10) has through holes below the connectors (15). Springs (16) are installed in the through holes. The upper and lower ends of the springs (16) are connected to the inner wall of the connectors (15) and the pressure plate (11), respectively.
3. The hydraulic cutting device according to claim 2, characterized in that: The protective structure includes a baffle support frame (17) located on the front side of the main support frame. A rear baffle (18) is provided at the top of the baffle support frame (17). Guide rails (20) are vertically provided on both sides in front of the rear baffle (18) in the baffle support frame (17). A front baffle (21) is installed between the two guide rails (20). Several telescopic cylinders (19) are provided at the top of the baffle support frame (17). The top of the telescopic rod of the telescopic cylinder (19) is connected to the front baffle (21).
4. A hydraulic cutting device according to claim 3, characterized in that: An observation window (22) is embedded in the front baffle (21).
5. A hydraulic cutting device according to claim 4, characterized in that: The bottom of the pressure plate (11) is provided with a flexible pad (12).
6. A hydraulic cutting device according to claim 5, characterized in that: An operation indicator light (23) is installed above the horizontal plate at the top of the side support frame (2).
7. A hydraulic cutting device according to claim 6, characterized in that: The control panel (3) mentioned above is equipped with an emergency stop button (5).