High-precision reamer for machining steering gear

By designing cutting stabilization and cooling structures on the reamer, the runout problem of the reamer during machine tool connection is solved, achieving high-precision machining and enhancing machining stability and tool life.

CN223544247UActive Publication Date: 2025-11-14BOZHONG YOUPU (CHANGSHU) AUTO PARTS TECH CO LTD
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Patent Information

Application Number
CN202423162360.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

When existing reamers are connected to machine tools, the connection end between the spindle and the tool holder adapter is close to the machine tool spindle, resulting in a long overhang of the tool tip and a large tension on the spindle, which easily causes runout and affects machining accuracy.

Method used

A high-precision reamer for steering gear machining was designed, employing a cutting stabilization structure including an anti-vibration structure and a cooling structure. The anti-vibration structure consists of a first flange, a second flange, and an extension section. The cooling structure delivers coolant to the cutting edge through cooling channels, reducing vibration and improving machining accuracy.

Benefits of technology

By reducing tool runout, the stability of machining dimensions is ensured, machining accuracy is improved, tool life is extended, and thermal deformation is avoided.

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Abstract

The high-precision reamer for machining the steering gear comprises a reamer head and a reamer handle adapter, the reamer head is connected with the reamer handle adapter through a rotating shaft, a plurality of cutting edges are arranged on the top of the reamer head, and a cutting stabilizing structure is arranged on the rotating shaft. The cutting stabilizing structure comprises an anti-shake structure for reducing jumping of the cutter during machining and a cooling structure for improving the machining precision of the cutter. By means of the mode, the high-precision reamer for machining the steering gear is of a stable cutting structure, jumping of a cutter in the machining process can be reduced, stability of the machining size is guaranteed, and the machining precision is improved.
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Description

Technical Field

[0001] This utility model relates to the field of machining tools, and in particular to a high-precision reamer for machining steering gears. Background Technology

[0002] A reamer is a tool used for cutting and machining materials, commonly used in industrial and mechanical fields. It typically consists of a cutter head with multiple cutting edges and a rotating shaft. The shape and cutting edge design of the cutter head can be adjusted according to different application requirements. It processes materials by rotating and cutting. When rotating, the cutting edge of the cutter head cuts into the material, thereby removing the material. It is widely used for processing various materials, including metals, plastics, wood, etc., especially in cases requiring fine machining or complex shapes.

[0003] When existing reamers are connected to machine tools, the connection end between their spindle and the tool holder adapter is close to the machine tool spindle. This results in a long overhang of the tool tip and a large tension on the spindle, which makes the tool prone to runout during machining, making it difficult to ensure the stability of the machining dimensions and thus affecting the machining accuracy. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a high-precision reamer for steering gear machining, which can reduce tool runout during machining, ensure the stability of machining dimensions, and improve machining accuracy.

[0005] To solve the above-mentioned technical problems, the present invention provides a high-precision reamer for machining steering gears, including a cutter head and a tool holder adapter. The cutter head is connected to the tool holder adapter via a rotating shaft. The top of the cutter head is provided with several cutting edges, and the rotating shaft is provided with a cutting stabilizing structure.

[0006] The cutting stabilization structure includes an anti-shake structure to reduce tool runout during machining and a cooling structure to improve tool machining accuracy.

[0007] In a preferred embodiment of the present invention, the anti-shake structure includes a first flange, a second flange, and an extension section. The first flange is disposed at the right end of the rotating shaft, and the second flange is connected to the tool holder adapter. The first flange and the second flange cooperate with each other.

[0008] In a preferred embodiment of the present invention, an extension section is provided between the second flange and the tool holder adapter.

[0009] In a preferred embodiment of the present invention, the cooling structure includes a cooling channel that passes through the tool head, the rotating shaft, the extension section and the tool holder adapter, and is connected to an external coolant delivery device through a connection hole on the machine tool spindle.

[0010] In a preferred embodiment of the present invention, a plurality of branch channels are provided on the cooling channel opposite to the external coolant delivery device, and the plurality of branch channels correspond to a plurality of cutting edges and are connected to the cutting edges.

[0011] In a preferred embodiment of this utility model, a liquid outlet is provided near the cutting edge, and the liquid outlet is connected to the corresponding branch channel.

[0012] The beneficial effects of this utility model are: This utility model provides a high-precision reamer for steering gear machining. The reamer adopts a cutting stability structure, which can reduce tool runout during machining, ensure the stability of machining dimensions, and improve machining accuracy. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of the main view of a high-precision reamer used for machining steering gears.

[0014] The components in the attached diagram are labeled as follows: 1. Tool head; 2. Tool holder adapter; 3. Cutting edge; 4. Shaft; 5. First flange; 6. Second flange; 7. Extension section; 8. Cooling channel; 9. Support channel. Detailed Implementation

[0015] The preferred embodiments of the present invention will be described in detail below so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0016] according to Figure 1 A high-precision reamer for machining steering gears includes a cutter head 1 and a tool holder adapter 2. The cutter head 1 is connected to the tool holder adapter 2 via a rotating shaft 4. The top of the cutter head 1 is provided with a plurality of cutting edges 3. The rotating shaft 4 is provided with a cutting stabilizing structure, which can reduce tool runout during machining, ensure the stability of machining dimensions, and improve machining accuracy.

[0017] The cutting stabilization structure includes an anti-shake structure to reduce tool runout during machining and a cooling structure to improve tool machining accuracy.

[0018] The anti-shake structure includes a first flange 5, a second flange 6, and an extension section 7. The first flange 5 is located at the right end of the rotating shaft 4, and the second flange 6 is connected to the tool holder adapter 2. The first flange 5 and the second flange 6 cooperate to connect the rotating shaft 4 and the tool holder adapter 2.

[0019] An extension section 7 is provided between the second flange 6 and the tool holder adapter 2. In the original structure, the connection end of the rotating shaft 4 and the tool holder adapter 2 is close to the machine tool spindle, which results in a long overhang of the front end of the tool head 1 and a large tension on the spindle. This causes the tool to easily run out of space during machining, making it difficult to ensure the stability of the machining dimensions and thus affecting the machining accuracy.

[0020] The first flange 5, the second flange 6, and the extension section 7 cooperate to bring the connection end of the rotating shaft 4 and the tool holder adapter 2 closer to the cutter head 1 without changing the length from the cutter head 1 to the tool holder adapter 2. This reduces the spindle load, reduces tool runout during machining, and ensures stable machining dimensions.

[0021] The cooling structure includes a cooling channel 8, which passes through the tool head 1, the rotating shaft 4, the extension section 7 and the tool holder adapter 2, and is connected to an external coolant delivery device through a connection hole on the machine tool spindle. The cooling channel 8 is used to deliver the coolant from the external coolant delivery device to the tool.

[0022] The cooling channel 8 is provided with a plurality of branch channels 9 opposite to the external coolant delivery device. Each of the branch channels 9 corresponds to a plurality of cutting edges 3. A coolant outlet is provided near the cutting edge 3 and is connected to the corresponding branch channel 9. The coolant outlet guides the coolant in the cooling channel 8 to the corresponding cutting edge 3 through the branch channel 9 to cool it down. This prevents the tool material from becoming too hard due to excessive temperature, reduces wear, and increases the tool's service life. At the same time, it prevents the workpiece from becoming too hot due to excessive temperature and ensures machining accuracy.

[0023] In this embodiment, the tool holder adapter 2 is model HSK 63A-FL80-200.

[0024] Compared with the prior art, the present invention provides a high-precision reamer for steering gear machining. The reamer adopts a cutting stability structure, which can reduce tool runout during machining, ensure the stability of machining dimensions, and improve machining accuracy.

[0025] In the description of this utility model, it should be noted that all components are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional test methods. The terms "upper", "lower", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A high-precision reamer for machining steering gears, comprising a cutter head and a tool holder adapter, wherein the cutter head is connected to the tool holder adapter via a rotating shaft, and the top of the cutter head is provided with a plurality of cutting edges, characterized in that, The rotating shaft is equipped with a cutting stabilization structure; The cutting stabilization structure includes an anti-shake structure to reduce tool runout during machining and a cooling structure to improve tool machining accuracy.

2. The high-precision reamer for steering gear machining according to claim 1, characterized in that, The anti-shake structure includes a first flange, a second flange, and an extension section. The first flange is located at the right end of the rotating shaft, and the second flange is connected to the tool holder adapter. The first flange and the second flange cooperate with each other.

3. The high-precision reamer for steering gear machining according to claim 2, characterized in that, An extension is provided between the second flange and the tool holder adapter.

4. The high-precision reamer for steering gear machining according to claim 3, characterized in that, The cooling structure includes a cooling channel that passes through the tool head, the rotating shaft, the extension section, and the tool holder adapter, and is connected to an external coolant delivery device through a connection hole on the machine tool spindle.

5. A high-precision reamer for machining steering gears according to claim 4, characterized in that, The cooling channel is provided with several branch channels at the end opposite to the external coolant delivery equipment, and each of the branch channels corresponds to a certain number of cutting edges.

6. The high-precision reamer for steering gear machining according to claim 5, characterized in that, A liquid outlet is provided near the cutting edge, and the liquid outlet is connected to the corresponding branch channel.