Efficient air charging and discharging cooling device for vacuum brazing furnace
By introducing cooling pipes and a cooling water circulation system into the vacuum brazing furnace, the problem of low cooling efficiency after prolonged heating in the vacuum brazing furnace was solved, achieving rapid cooling and improving the overall working efficiency of the equipment.
Patent Information
- Application Number
- CN202422562581.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Existing vacuum brazing furnaces have low cooling efficiency after prolonged heating, resulting in inefficient subsequent cooling processes.
A high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace was designed. Through a cooling pipe and cooling water circulation system, the cooling water is circulated in the cooling pipe by using the control knobs of the inlet and outlet water pumps to achieve rapid heat conduction and cooling.
The cooling rate of the vacuum brazing furnace was increased, thereby improving the overall working efficiency of the equipment.
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Figure CN223544291U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of vacuum brazing furnace technology, specifically relating to a high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace. Background Technology
[0002] A brazing furnace is a device used for brazing and bright heat treatment of metals. It is suitable for mass production of small to medium-sized stainless steel parts (tableware, knives, hardware, etc.), such as bright quenching and tempering of martensitic stainless steel and bright annealing of austenitic stainless steel. Brazing furnaces are used in the steel and metallurgical industries. They are primarily used in automotive filter and refrigeration parts, the aerospace industry, and also in the refrigerator, air conditioner, electronics, microwave magnetron, and other stainless steel, carbon steel, brass, and copper parts industries for brazing and bright heat treatment.
[0003] The prior art patent publication number CN215034283U describes a vertical vacuum brazing furnace filling, exhaust, and cooling device, which includes a vertical brazing furnace. The brazing furnace includes a furnace body, a waste gas treatment device is installed on the left side surface of the furnace body, an air storage device is installed on the right side wall of the furnace body, and the top of the furnace body is connected to an external vacuum pump. The waste gas treatment device includes a first connecting pipe and a second connecting pipe, a third connecting pipe is installed on the front surface of the second connecting pipe, an inert gas tank is installed at the bottom end of the third connecting pipe, and a heat release circulation pipe and an electric heating wire for preheating the outside of the third connecting pipe are uniformly wound on the outer surface of the third connecting pipe.
[0004] However, when the furnace body is completely enclosed during use, prolonged heating of the interior leads to very low subsequent cooling efficiency. Therefore, a high-efficiency air filling and exhaust cooling device for vacuum brazing furnaces is needed to solve the problems existing in the current technology. Utility Model Content
[0005] The purpose of this invention is to provide a high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace, comprising a device base, with support columns fixedly connected to the front and rear sides of the top of the device base, a furnace body fixedly connected to the top of the two support columns, a fixing plate fixedly connected to the front left side of the outer surface of the furnace body, support rods fixedly connected to the upper and lower sides of the front top of the fixing plate, a connecting rod rotatably connected to the inner side of the top of the two support rods, rotating blocks fixedly connected to the upper and lower sides of the connecting rod, and a support plate fixedly connected to the left side of the outer surface of the connecting rod.
[0007] In a preferred embodiment, a furnace cover is fixedly installed at the top front of the furnace body, and connecting blocks are fixedly connected to the top and bottom sides of the top of the furnace cover, respectively. The top left side of the support plate is rotatably connected to the connecting blocks, and a connecting round block is fixedly connected to the bottom of the furnace cover. The connecting round block is slidably connected inside the top of the furnace body.
[0008] In a preferred embodiment, a cooling cavity is provided on the inner and outer sides of the furnace body, and a cooling pipe is provided inside the cooling cavity. The cooling pipe is arranged around the furnace body. A plurality of heating strips arranged in a ring array are fixedly connected to the inner surface of the furnace body. A vacuum tube is fixedly connected to the bottom end of the furnace body. The top end of the cooling pipe penetrates the top right sidewall of the furnace body and is fixedly connected to a water inlet pipe. The bottom end of the cooling pipe penetrates the bottom right sidewall of the furnace body and is fixedly connected to a water outlet pipe.
[0009] In a preferred embodiment, a control panel is fixedly connected to the front of the outer surface of the device base. A temperature display screen and a pressure display screen are fixedly connected to the center of the right side of the control panel. The pressure display screen is located to the right of the temperature display screen. A brazing furnace control knob, an air compressor control knob, a water inlet pump control knob, and a water outlet pump control knob are rotatably connected to the bottom right side of the control panel. A brazing furnace operation indicator light, an air compressor operation indicator light, a water inlet pump operation indicator light, and a water outlet pump operation indicator light are located at the center of the left side of the control panel.
[0010] In a preferred embodiment, a connecting frame is fixedly connected to the bottom left side of the outer surface of the device base. A cold water tank is provided at the top of the connecting frame. A water inlet is provided at the top left front of the top of the cold water tank. A water inlet baffle is fixedly connected to the top left front of the top of the cold water tank. The water inlet baffle is located at the top of the water inlet. A cover is slidably connected to the top outer side of the top of the water inlet baffle. A lifting handle is fixedly connected to the top of the cover.
[0011] In a preferred embodiment, an air compressor is fixedly connected to the rear left side of the top of the cold water tank. A plurality of heat dissipation holes arranged in a ring array are opened on the rear side of the outer surface of the air compressor. A cooling fan is arranged on the rear side of the outer surface of the air compressor. The top end of the vacuum tube is fixedly connected to the rear side of the outer surface of the air compressor. An inlet pump is fixedly connected to the front right side of the top of the cold water tank. An outlet pump is fixedly connected to the rear right side of the top of the cold water tank. The bottom outer end of the inlet pipe is connected to the top end of the inlet pump. The bottom outer end of the outlet pipe is connected to the top end of the outlet pump. The bottom ends of the inlet pump and the outlet pump are connected to the cold water tank.
[0012] In a preferred embodiment, fixed circular blocks are fixedly connected to the four corners of the bottom of the device base and the connecting outer frame, rotating circular blocks are rotatably connected to the bottom of the fixed circular blocks, and fixed bases are fixedly connected to the bottom of the rotating circular blocks. A rotating groove is provided at the bottom of the fixed base, and fixed shafts are fixedly connected to the left and right sides of the inner surface of the rotating groove. Rollers are rotatably connected to the outer surface of the fixed shafts.
[0013] In a preferred embodiment, the furnace body is electrically connected to the temperature display screen and the pressure display screen; the brazing furnace control knob is electrically connected to the furnace body and the brazing furnace working indicator light; the air compressor control knob is electrically connected to the air compressor working indicator light and the air compressor; the water inlet pump control knob is electrically connected to the water inlet pump working indicator light and the water inlet pump; and the water outlet pump control knob is electrically connected to the water outlet pump working indicator light and the water outlet pump.
[0014] Compared with the prior art, the advantages of this utility model are as follows: This utility model uses a cooling pipe to turn the inlet pump control knob and the outlet pump control knob, thereby starting the inlet pump and the outlet pump. This allows the cooling water in the cold water tank to enter the cooling pipe through the inlet pipe and flow back to the cold water tank through the outlet pipe for neutralization. This allows the cooling water in the cooling pipe to quickly conduct heat to the furnace body during the circulation process, thereby improving the cooling rate of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the side cross-sectional structure of the furnace body of this utility model.
[0017] Figure 3 This is a front structural diagram of the present invention.
[0018] Figure 4 This is a side view of the present invention.
[0019] In the diagram: 1. Device base; 2. Support column; 3. Furnace body; 4. Fixing plate; 5. Support rod; 6. Connecting rod; 7. Rotating block; 8. Support plate; 9. Connecting block; 10. Furnace cover; 11. Connecting round block; 12. Cooling cavity; 13. Cooling pipe; 14. Heating bar; 15. Vacuum tube; 16. Water inlet pipe; 17. Water outlet pipe; 18. Control panel; 19. Temperature display screen; 20. Pressure display screen; 21. Brazing furnace control knob; 22. Air compressor control knob; 23. Water inlet pump control knob; 24. Water outlet pump. 25. Control knob; 26. Brazing furnace working indicator light; 27. Air compressor working indicator light; 28. Water inlet pump working indicator light; 29. Water outlet pump working indicator light; 30. Connecting frame; 31. Cold water tank; 32. Water inlet; 33. Water inlet baffle; 34. Inlet cover; 35. Lifting handle; 36. Air compressor; 37. Heat dissipation hole; 38. Cooling fan; 39. Water inlet pump; 40. Water outlet pump; 41. Fixed block; 42. Rotating block; 43. Fixed base; 44. Rotating groove; 45. Fixed shaft; 46. Roller. Detailed Implementation
[0020] The present invention will be further described below with reference to the embodiments.
[0021] Please see Figure 1-4 This utility model provides a high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace, including a device base 1. Support columns 2 are fixedly connected to the front and rear sides of the top of the device base 1, and a furnace body 3 is fixedly connected to the top of the two support columns 2. A fixing plate 4 is fixedly connected to the front left side of the outer surface of the furnace body 3. Support rods 5 are fixedly connected to the upper and lower sides of the front top of the fixing plate 4, and a connecting rod 6 is rotatably connected to the inner side of the top of the two support rods 5. Rotating blocks 7 are fixedly connected to the upper and lower sides of the connecting rod 6, and a support plate 8 is fixedly connected to the left side of the outer surface of the connecting rod 6.
[0022] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that a furnace cover 10 is fixedly installed at the top front of the furnace body 3. Connecting blocks 9 are fixedly connected to the top and bottom sides of the top of the furnace cover 10. The top left side of the support plate 8 is rotatably connected to the connecting blocks 9. A connecting round block 11 is fixedly connected to the bottom of the furnace cover 10. The connecting round block 11 is slidably connected inside the top of the furnace body 3.
[0023] Further as Figure 2As shown, it is worth noting that a cooling cavity 12 is provided on the inner and outer sides of the furnace body 3. A cooling pipe 13 is installed inside the cooling cavity 12 and is arranged around the furnace body 3. Several heating bars 14 arranged in a ring array are fixedly connected to the inner surface of the furnace body 3. A vacuum tube 15 is fixedly connected to the bottom end of the furnace body 3. The top end of the cooling pipe 13 penetrates the right top side wall of the furnace body 3 and is fixedly connected to a water inlet pipe 16. The bottom end of the cooling pipe 13 penetrates the right bottom side wall of the furnace body 3 and is fixedly connected to a water outlet pipe 17.
[0024] Further as Figure 1 and Figure 3 As shown, it is worth noting that a control panel 18 is fixedly connected to the front of the outer surface of the device base 1. A temperature display screen 19 and a pressure display screen 20 are fixedly connected to the center of the right side of the control panel 18. The pressure display screen 20 is located to the right of the temperature display screen 19. A brazing furnace control knob 21, an air compressor control knob 22, a water inlet pump control knob 23, and a water outlet pump control knob 24 are rotatably connected to the bottom right side of the control panel 18. A brazing furnace working indicator light 25, an air compressor working indicator light 26, a water inlet pump working indicator light 27, and a water outlet pump working indicator light 28 are located at the center of the left side of the control panel 18.
[0025] Further as Figure 1 , Figure 3 and Figure 4 As shown, it is worth noting that a connecting frame 29 is fixedly connected to the bottom left side of the outer surface of the device base 1. A cold water tank 30 is provided at the top of the connecting frame 29. A water inlet 31 is provided at the front left of the top of the cold water tank 30. A water inlet baffle 32 is fixedly connected to the front left of the top of the cold water tank 30. The water inlet baffle 32 is located at the top of the water inlet 31. A cover 33 is slidably connected to the outer side of the top of the water inlet baffle 32. A lifting handle 34 is fixedly connected to the top of the cover 33.
[0026] Further as Figure 1 , Figure 3 and Figure 4As shown, it is worth noting that an air compressor 35 is fixedly connected to the rear left side of the top of the cold water tank 30. Several heat dissipation holes 36 arranged in a ring array are opened on the rear side of the outer surface of the air compressor 35. A cooling fan 37 is located on the rear side of the outer surface of the air compressor 35. The top end of the vacuum tube 15 is fixedly connected to the rear side of the outer surface of the air compressor 35. An inlet pump 38 is fixedly connected to the front right side of the top of the cold water tank 30. An outlet pump 39 is fixedly connected to the rear right side of the top of the cold water tank 30. The bottom outer end of the inlet pipe 16 is connected to the top end of the inlet pump 38. The outlet pipe 16... The bottom outer end of 7 is connected to the top of the outlet pump 39, and the bottom ends of the inlet pump 38 and the outlet pump 39 are connected to the cold water tank 30. This device uses a cooling pipe to rotate the inlet pump control knob 23 and the outlet pump control knob 24, which starts the inlet pump 38 and the outlet pump 39. This allows the cooling water in the cold water tank 30 to enter the cooling pipe 13 through the inlet pipe 16 and return to the interior of the cold water tank 30 through the outlet pipe 17 for neutralization. This allows the cooling water in the cooling pipe 13 to quickly conduct heat to the furnace body 3 during the circulation process, thereby improving the cooling rate of the device.
[0027] Further as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it is worth noting that the four corners of the bottom of the device base 1 and the connecting outer frame 29 are respectively fixedly connected to fixed round blocks 40. The bottom of the fixed round blocks 40 is rotatably connected to rotating round blocks 41. The bottom of the rotating round blocks 41 is fixedly connected to a fixed base 42. The bottom of the fixed base 42 is provided with a rotating groove 43. The left and right sides of the inner surface of the rotating groove 43 are fixedly connected to fixed shafts 44. The outer surface of the fixed shafts 44 is rotatably connected to rollers 45.
[0028] Further as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it is worth noting that the furnace body 3 is electrically connected to the temperature display screen 19 and the pressure display screen 20; the brazing furnace control knob 21 is electrically connected to the furnace body 3 and the brazing furnace working indicator light 25; the air compressor control knob 22 is electrically connected to the air compressor working indicator light 26 and the air compressor 35; the water inlet pump control knob 23 is electrically connected to the water inlet pump working indicator light 27 and the water inlet pump 38; and the water outlet pump control knob 24 is electrically connected to the water outlet pump working indicator light 28 and the water outlet pump 39.
[0029] This solution has the following working process: First, open the cover 33 and add cooling water into the cold water tank 30 through the water inlet 31. During use, add material into the furnace body 3, causing the support plate 8 to rotate the furnace cover 10, allowing the connecting block 11 to slide into the top of the furnace body 3, thus connecting and fixing the furnace cover 10 to the furnace body 3. At this time, turn the air compressor control knob 22 to start the air compressor 35, which exhausts air from the furnace body 3 through the vacuum tube 15. The pressure inside the furnace body 3 can be visually viewed through the pressure display screen 20, allowing the operator to stop the air compressor at any time. 35. Start the brazing furnace control knob 21 to heat the material inside the furnace body 3 using the heating bar 14. At the same time, the temperature inside the furnace body 3 can be controlled through the temperature display screen 19. After the furnace body 3 is processed, turn the water inlet pump control knob 23 and the water outlet pump control knob 24 to start the water inlet pump 38 and the water outlet pump 39. This allows the cooling water in the cold water tank 30 to enter the cooling pipe 13 through the water inlet pipe 16 and return to the cold water tank 30 through the water outlet pipe 17 for neutralization. This allows the cooling water in the cooling pipe 13 to quickly conduct heat to the furnace body 3 during the circulation process.
[0030] As can be seen from the above working process: This utility uses the cooling pipe to rotate the inlet pump control knob 23 and the outlet pump control knob 24, which starts the inlet pump 38 and the outlet pump 39. This allows the cooling water in the cold water tank 30 to enter the cooling pipe 13 through the inlet pipe 16 and then flow back to the cold water tank 30 through the outlet pipe 17 for neutralization. This allows the cooling water in the cooling pipe 13 to quickly conduct heat to the furnace body 3 during the circulation process, thereby improving the cooling rate of the device.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.
Claims
1. A high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace, comprising a device base (1), characterized in that: The top of the device base (1) is fixedly connected to the front and rear sides of the top, and the top of the two support columns (2) is fixedly connected to the furnace body (3). The left front side of the outer surface of the furnace body (3) is fixedly connected to the fixing plate (4). The top front and the upper and lower sides of the top of the fixing plate (4) are fixedly connected to the support rod (5). The top inner side of the two support rods (5) is rotatably connected to the connecting rod (6). The upper and lower sides of the connecting rod (6) are fixedly connected to the rotating block (7). The left side of the outer surface of the connecting rod (6) is fixedly connected to the support plate (8).
2. The high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace according to claim 1, characterized in that: A furnace cover (10) is fixedly installed at the top front of the furnace body (3). Connecting blocks (9) are fixedly connected to the top and bottom sides of the furnace cover (10). The top left side of the support plate (8) is rotatably connected to the connecting block (9). A connecting round block (11) is fixedly connected to the bottom of the furnace cover (10). The connecting round block (11) is slidably connected inside the top of the furnace body (3).
3. The high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace according to claim 2, characterized in that: The furnace body (3) has a cooling cavity (12) on its inner and outer sides. The cooling cavity (12) is equipped with a cooling pipe (13) which surrounds the furnace body (3). The inner surface of the furnace body (3) is fixedly connected with several heating bars (14) arranged in a ring array. The bottom end of the furnace body (3) is fixedly connected with a vacuum tube (15). The top end of the cooling pipe (13) penetrates the right top side wall of the furnace body (3) and is fixedly connected with a water inlet pipe (16). The bottom end of the cooling pipe (13) penetrates the right bottom side wall of the furnace body (3) and is fixedly connected with a water outlet pipe (17).
4. The high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace according to claim 3, characterized in that: A control panel (18) is fixedly connected to the front of the outer surface of the device base (1). A temperature display screen (19) and a pressure display screen (20) are fixedly connected to the center of the right side of the control panel (18). The pressure display screen (20) is located to the right of the temperature display screen (19). A brazing furnace control knob (21), an air compressor control knob (22), a water inlet pump control knob (23), and a water outlet pump control knob (24) are rotatably connected to the bottom right side of the control panel (18). A brazing furnace working indicator light (25), an air compressor working indicator light (26), a water inlet pump working indicator light (27), and a water outlet pump working indicator light (28) are provided at the center of the left side of the control panel (18).
5. The high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace according to claim 4, characterized in that: A connecting frame (29) is fixedly connected to the bottom left side of the outer surface of the device base (1). A cold water tank (30) is provided at the top of the connecting frame (29). A water inlet (31) is provided at the front left side of the top of the cold water tank (30). A water inlet baffle (32) is fixedly connected to the front left side of the top of the cold water tank (30). The water inlet baffle (32) is located at the top of the water inlet (31). A cover (33) is slidably connected to the outer side of the top of the water inlet baffle (32). A lifting handle (34) is fixedly connected to the top of the cover (33).
6. The high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace according to claim 5, characterized in that: An air compressor (35) is fixedly connected to the rear left side of the top of the cold water tank (30). Several heat dissipation holes (36) arranged in a ring array are opened on the rear side of the outer surface of the air compressor (35). A cooling fan (37) is provided on the rear side of the outer surface of the air compressor (35). The top end of the vacuum tube (15) is fixedly connected to the rear side of the outer surface of the air compressor (35). An inlet pump (38) is fixedly connected to the front right side of the top of the cold water tank (30). An outlet pump (39) is fixedly connected to the rear right side of the top of the cold water tank (30). The bottom outer end of the inlet pipe (16) is connected to the top end of the inlet pump (38). The bottom outer end of the outlet pipe (17) is connected to the top end of the outlet pump (39). The bottom ends of the inlet pump (38) and the outlet pump (39) are connected to the cold water tank (30).
7. The high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace according to claim 5, characterized in that: Fixed round blocks (40) are fixedly connected to the four corners of the bottom of the device base (1) and the connecting outer frame (29). Rotating round blocks (41) are rotatably connected to the bottom of the fixed round blocks (40). Fixed base (42) is fixedly connected to the bottom of the rotating round blocks (41). Rotating groove (43) is opened at the bottom of the fixed base (42). Fixed shafts (44) are fixedly connected to the left and right sides of the inner surface of the rotating groove (43). Rollers (45) are rotatably connected to the outer surface of the fixed shafts (44).
8. The high-efficiency air filling and exhaust cooling device for a vacuum brazing furnace according to claim 6, characterized in that: The furnace body (3) is electrically connected to the temperature display screen (19) and the pressure display screen (20). The brazing furnace control knob (21) is electrically connected to the furnace body (3) and the brazing furnace working indicator light (25). The air compressor control knob (22) is electrically connected to the air compressor working indicator light (26) and the air compressor (35). The water inlet pump control knob (23) is electrically connected to the water inlet pump working indicator light (27) and the water inlet pump (38). The water outlet pump control knob (24) is electrically connected to the water outlet pump working indicator light (28) and the water outlet pump (39).
Citation Information
Patent Citations
Inflation and exhaust cooling device of vertical vacuum brazing furnace
CN215034283U