Efficient welding auxiliary device of quartz high-frequency welding machine

Abstract

The utility model discloses an efficient welding auxiliary device of a quartz high-frequency welding machine, and particularly relates to the field of quartz welding. A welding head; wherein the quick release piece comprises a shell and an inner container, a cavity is formed in the shell, the inner container is in transition connection with the upper wall and the lower wall of the cavity, metal contact pieces are fixed to the opposite faces of the shell and the inner container, a metal piece in the welding head is electrically connected with the metal contact piece on the shell, and a plug fixed to the inner container is electrically connected with the metal contact piece on the inner container. The plug is matched with the socket, the socket is electrically connected with the control box, the socket can move up and down through the sliding frame, a buckle is fixed in a cavity of the shell, a clamping groove is formed in the side wall of the buckle, clamping sleeves are fixed to the outer end faces of the two sides of the inner container, and the clamping sleeves are matched with the buckle in a clamped mode. The welding position of the welding head can be adjusted, and the welding head can be conveniently and rapidly replaced due to the split type design of the quick disassembly piece.

Description

Technical Field

[0001] This utility model relates to the field of quartz welding, and more specifically, to a high-efficiency welding auxiliary device for a quartz high-frequency welding machine. Background Technology

[0002] Quartz welding refers to the technique of welding and fixing quartz products to other metal / quartz products, often using high-frequency welding machines.

[0003] For welding between disc-shaped and columnar quartz components, the reference surface of the disc-shaped quartz component needs to be accurately located before welding. As the volume of the disc-shaped quartz component increases, the welding position of the welding head also needs to be changed. The existing handheld welding method becomes less stable as the weight of the welding head increases. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide a high-efficiency welding auxiliary device for a quartz high-frequency welding machine. The technical problem to be solved by this utility model is: how to make the welding head move stably and be easy to replace.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency welding auxiliary device for a quartz high-frequency welding machine, comprising a support platform; a welding head, which is cantilevered and positioned directly above the support platform via a quick-release component; wherein, the quick-release component comprises an outer shell and an inner liner, the outer shell having a cavity, the inner liner and the upper and lower walls of the cavity being connected in a transitional manner, metal contact pieces being fixed on the opposing surfaces of the outer shell and the inner liner, the metal parts inside the welding head being electrically connected to the metal contact pieces on the outer shell, the plug fixed on the inner liner being electrically connected to the metal contact pieces on the inner liner, the plug and socket cooperating, the socket being electrically connected to the control box, and the socket being able to move up and down using a sliding frame.

[0006] In a preferred embodiment, a buckle is fixed inside the cavity of the outer shell, and a slot is provided on the side wall of the buckle. Sleeves are fixed on the outer end faces of both sides of the inner liner, and the sleeves and buckles engage with each other.

[0007] In a preferred embodiment, the sleeve includes an end that engages and is fixed with a snap fastener and a middle portion that can engage and slide within a slot, and the outer shell has a clearance hole for the sleeve to pass through.

[0008] In a preferred embodiment, the sleeve is elastic.

[0009] In a preferred embodiment, the buckle has a ring-shaped slot and a through slot is provided on the upper wall of the outer shell cavity, through which the ferrule can pass.

[0010] In a preferred embodiment, the support platform includes a platform body, a slide groove, a slider, and a driving component. The platform body is fixed to the processing table. At least three radial slide grooves extending outward from the center of the platform body are provided in the platform body. A slider is slidably connected in each slide groove. A V-shaped block is detachably connected to the slider. The slider is pushed by the driving component.

[0011] In a preferred embodiment, the driving component is a cylinder, including a cylinder seat and a telescopic rod. The cylinder seat and the outer end of the slide are fixed, and the telescopic rod connected to the cylinder seat is fixedly connected to the slider. A control unit for controlling the extension or retraction of the telescopic rod is provided inside the cylinder seat, and the control unit is electrically connected to an external controller.

[0012] In a preferred embodiment, the driving component is a slide table, which includes a motor and a lead screw. The motor is located at the outer end of the corresponding slide groove, the motor output shaft is fixed to the lead screw, the lead screw and the slide are threadedly connected, and the motor and an external controller are electrically connected.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] The sliding frame provides a vertically movable base, allowing adjustment of the welding head's position. The quick-release design also facilitates rapid replacement of the welding head. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the technical solution of this utility model and constitute a part of this utility model. The embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model.

[0016] Figure 1 This is a structural diagram of the high-efficiency welding auxiliary device for the high-frequency welding machine of this utility model.

[0017] Figure 2 This is a structural diagram of the quick-release component in this utility model.

[0018] Figure 3 This is a diagram of the internal structure of the shell in this utility model.

[0019] Figure 4 This is a structural diagram of the support platform in this utility model.

[0020] The attached figures are labeled as follows: 1. Processing table; 2. Support platform; 21. Platform body; 22. Slide groove; 23. Slider; 24. Drive component; 3. Welding head; 4. Quick release component; 41. Outer shell; 42. Buckle; 43. Sleeve; 44. Inner liner; 5. Sliding frame; 6. Control box. Detailed Implementation

[0021] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, they are provided so that the description of this disclosure will be more complete and fully convey the concept of the exemplary embodiments to those skilled in the art. The drawings are merely illustrative of this disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and therefore repeated descriptions of them will be omitted.

[0022] Furthermore, the described features, structures, or characteristics can be combined in any suitable manner in one or more exemplary embodiments. Numerous specific details are provided in the following description to give a full understanding of exemplary embodiments of this disclosure. However, those skilled in the art will recognize that the technical solutions of this disclosure can be practiced with one or more of the specific details omitted, or other methods, components, steps, etc., can be employed. In other instances, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring various aspects of this disclosure.

[0023] Example

[0024] A high-efficiency welding auxiliary device for a quartz high-frequency welding machine mainly includes a processing table 1, a support platform 2, a welding head 3, a quick-release component 4, a sliding frame 5, and a control box 6.

[0025] The surface of the processing table 1 is made of a board material with sufficient strength.

[0026] The shape of the support platform 2 is designed to be circular in order to fit the disc-shaped quartz piece.

[0027] The welding head 3 is designed in a ring shape to provide heat to the outside of the disc-shaped or cylindrical quartz piece, so as to facilitate rapid melting and welding of the two quartz pieces.

[0028] The quick-release component 4 enables the rapid replacement of the welding head 3.

[0029] The sliding frame 5 allows the welding head 3 to move stably up and down in the vertical direction.

[0030] Control box 6 is the main control center of the entire high-frequency welding machine.

[0031] The support platform 2 includes a platform body 21, a sliding groove 22, a slider 23, and a driving component 24. The platform body 21 has at least three spoke-shaped sliding grooves 22, and each sliding groove 22 is slidably connected to a corresponding slider 23. The driving component 24 for pushing the slider 23 is arranged at the end of the support platform 2. In the initial stage of use, the telescopic rods of several driving components 24 are all retracted, and the position of the slider 23 at this time is defined as the zero point. Then, the user controls the telescopic rods of the driving components 24 to extend, and drives several sliders 23 to move synchronously towards the center of the platform body 21. In this way, it can be ensured that several sliders 23 are always located on the edge of a virtual circle to support the outer edge of disc-shaped quartz pieces of different sizes.

[0032] Preferably, the driving component 24 is an electric cylinder. The cylinder seat of the electric cylinder is fixed to the outer end of the slide groove 22, and the telescopic rod of the electric cylinder is fixedly connected to the slider 23. The cylinder seat of the electric cylinder is equipped with a control unit electrically connected to the controller. The user drives the extension or retraction of the telescopic rod by operating the controller. Since the specific structure of the electric cylinder is prior art and its details have been disclosed, this application will not elaborate on it.

[0033] Preferably, the driving component 24 is a slide table, the motor housing of the slide table is fixed on the outer end of the slide groove 22, one end of the lead screw is fixedly connected to the motor output shaft, and the other end is threadedly connected to the slider 23. The motor and the controller are electrically connected.

[0034] Furthermore, the slider 23 is detachably connected to a V-shaped block for supporting the outer edge of the disc-shaped quartz component via threaded fasteners, thereby improving the stability of the disc-shaped quartz component.

[0035] The welding head 3 includes a plastic shell with a threaded metal rod inside. By allowing alternating current to flow inside the metal rod, the generated eddy current electric field acts on the contact surface of the two quartz pieces to achieve high-frequency welding.

[0036] The quick-release component 4 includes a housing 41, clips 42, sleeves 43, and an inner liner 44. The housing 41 has an internal cavity with metal contacts fixed to its inner wall. The metal rod of the welding head 3 penetrates the side wall of the cavity and contacts the metal contacts. The plastic part of the welding head 3 is welded to the housing 41. Clips 42 are fixed to both ends of the inner wall of the cavity, and sleeves 43 are fixed to both outer ends of the inner liner 44. Clips 42 and sleeves 43 engage in contact. A metal contact and a plug are fixed to the inner liner 44. The plug is used to connect to a power socket. When clips 42 and sleeves 43 engage, the metal contacts in the housing 41 and inner liner 44 come into contact. Inserting the plug into the socket connects the current and generates eddy currents in the welding head 3. To disassemble, the user squeezes the sleeves 43 inwards from both sides. As the sleeves 43 and clips 42 press against each other, the sleeves 43 disengage from the clips 42.

[0037] Preferably, the sleeve 43 is relatively long, allowing the buckle 42 to engage and secure it at the end of the sleeve 43, or to slide in the middle of the sleeve 43, always remaining engaged to prevent the inner liner 44 from detaching from the outer shell 41. A clearance hole is provided on the end face of the outer shell 41 to allow the sleeve 43 to pass through. This design facilitates inserting the buckle 42 into the sleeve 43 from a position visible to the operator, followed by merging the outer shell 41 and the inner liner 44, resulting in more efficient installation.

[0038] Preferably, the buckle 42 is circular in shape and has an annular groove on its circumference. The end of the sleeve 43 is arc-shaped and can fit perfectly into the circular groove, allowing the buckle 42 to rotate within the sleeve 43. A through groove is provided on the upper wall of the cavity inside the outer shell 41 to allow the sleeve 43 to pass through. This design facilitates lifting the welding head 3 while replacing the disc-shaped quartz component, making it easier for the user to operate. In addition, because there is no through groove on the bottom of the outer shell 41, the welding head 3 can only rotate upwards and not downwards, thus maintaining the stability of the welding head 3 on the horizontal plane.

[0039] Furthermore, when the metal contacts on the outer shell 41 and the inner liner 44 come into contact with each other, the upper and lower walls of the cavity of the outer shell 41 and the inner liner 44 transition fit together to improve the stability of the connection between the outer shell 41 and the inner liner 44, and correspondingly improve the stability of the cantilever welding head 3.

[0040] Furthermore, a handle is fixed on the top surface of the outer casing 41 to facilitate the user in separating the outer casing 41 from the buckle 42.

[0041] The sliding frame 5 includes an upright and a crossbar. The upright is fixed on the processing table 1, and the crossbar is laid horizontally. The two ends of the crossbar are slidably connected to the upright. The crossbar and the upright are limited by a pin. The socket is fixed on the crossbar and is electrically connected to the sliding frame 5 through a trailing wire. The sliding frame 5 is electrically connected to the mains power.

[0042] Furthermore, both the inner liner 44 and the socket extend outward with shoulder plates, which are stacked alternately. The shoulder plates have pin holes. When the inner liner 44 and the socket are fixed in place, the corresponding pins are inserted into the pin holes. This prevents the plug and socket from accidentally separating when force is applied to the handle.

[0043] Working principle of this utility model:

[0044] The welding position of the welding head 3 can be adjusted by the up-and-down movement base provided by the sliding frame 5, and the split design of the quick-release part 4 also facilitates the quick replacement of the welding head 3.

[0045] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

[0046] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0047] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0048] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency welding auxiliary device for a quartz high-frequency welding machine, characterized in that... include: Support platform (2); The welding head (3) is cantilevered above the support platform (2) via the quick-release piece (4); The quick-release component (4) includes an outer shell (41) and an inner liner (44). The outer shell (41) has a cavity. The inner liner (44) and the upper and lower walls of the cavity are connected. Metal contact pieces are fixed on the opposite surfaces of the outer shell (41) and the inner liner (44). The metal parts in the welding head (3) are electrically connected to the metal contact pieces on the outer shell (41). The plug fixed on the inner liner (44) is electrically connected to the metal contact pieces on the inner liner (44). The plug and socket are matched. The socket is electrically connected to the control box (6). The socket can move up and down by relying on the sliding frame (5).

2. The high-efficiency welding auxiliary device for a quartz high-frequency welding machine according to claim 1, characterized in that: The cavity of the outer shell (41) is fixed with a buckle (42), and a slot is provided on the side wall of the buckle (42). The outer ends of the inner liner (44) are fixed with sleeves (43), and the sleeves (43) and buckles (42) engage with each other.

3. The high-efficiency welding auxiliary device for a quartz high-frequency welding machine according to claim 2, characterized in that: The sleeve (43) includes an end that engages and is fixed with the buckle (42) and a middle part that can engage and slide in the slot. The outer shell (41) has a clearance hole for the sleeve (43) to pass through.

4. The high-efficiency welding auxiliary device for a quartz high-frequency welding machine according to claim 2, characterized in that: The card sleeve (43) is elastic.

5. The high-efficiency welding auxiliary device for a quartz high-frequency welding machine according to claim 2, characterized in that: The buckle (42) has a circular groove, and the upper wall of the cavity of the outer shell (41) has a through groove, through which the sleeve (43) can pass.

6. The high-efficiency welding auxiliary device for a quartz high-frequency welding machine according to claim 1, characterized in that: The support platform (2) includes a platform body (21), a slide groove (22), a slider (23), and a driving component (24). The platform body (21) is fixed on the processing table (1). At least three radial slide grooves (22) are provided inside the platform body (21) extending outward from the center of the platform body (21). A slider (23) is slidably connected in each slide groove (22). A V-shaped block is detachably connected to the slider (23). The slider (23) is pushed by the driving component (24).

7. The high-efficiency welding auxiliary device for a quartz high-frequency welding machine according to claim 6, characterized in that: The driving component (24) is a cylinder, including a cylinder seat and a telescopic rod. The cylinder seat and the outer end of the slide groove (22) are fixed. The telescopic rod connected to the cylinder seat is fixedly connected to the slider (23). A control unit for controlling the extension or retraction of the telescopic rod is provided inside the cylinder seat. The control unit is electrically connected to an external controller.

8. The high-efficiency welding auxiliary device for a quartz high-frequency welding machine according to claim 6, characterized in that: The driving component (24) is a slide table, including a motor and a lead screw. The motor is located at the outer end of the corresponding slide groove (22). The motor output shaft and the lead screw are fixed. The lead screw and the slider (23) are threadedly connected. The motor and the external controller are electrically connected.

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