Assembly table for section insulator

Abstract

The utility model discloses a section insulator assembling table, which belongs to the technical field of assembling equipment, and comprises a base, the upper surface of the base is fixedly connected with a working table, the upper surface of the working table is provided with a sliding chute, the inside of the sliding chute is rotatably connected with a threaded screw rod, the surface of the threaded screw rod is sleeved with a movable seat in a threaded manner, and the movable seat is provided with a sliding groove. And the movable seat is movably connected to the sliding groove, a mounting seat is fixedly connected to the upper surface of the movable seat, a first air cylinder is fixedly connected to one end of the upper surface of the mounting seat, a machining mechanism is fixedly connected to the telescopic end of the first air cylinder, and a clamping mechanism is fixedly connected to the front face of the workbench. By arranging the clamping mechanism, the section insulator main body can be rapidly and stably fixed, the universality and the utilization rate of equipment are enhanced, by arranging the machining mechanism, the accuracy of the welding position is improved, the assembly process is accelerated, the production efficiency is improved, and the welding consistency is ensured by accurately controlling the movement of the spot welding head.

Description

Technical Field

[0001] This utility model relates to the field of assembly equipment technology, and in particular to a segmented insulator assembly table. Background Technology

[0002] Segmented insulators are devices installed at both ends of independent electrical sections of the overhead contact line to divide the contact line into independent electrical sections, ensuring the convenience of workers' operations and personal safety. Their assembly process needs to follow certain steps and technical requirements.

[0003] In the manufacturing and assembly process of segmented insulators, some parts require precision welding to ensure the strength and insulation performance of the joints. This step is mostly done manually by skilled workers using welding torches, relying on their personal skills and experience. This not only consumes a lot of the workers' physical strength and has relatively low work efficiency, but also the welding quality may fluctuate due to human factors, and there are certain safety hazards. In order to solve the above problems, this utility model provides a segmented insulator assembly table. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a segmented insulator assembly platform.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A segmented insulator assembly table includes a base, a worktable fixedly connected to the upper surface of the base, a groove formed on the upper surface of the worktable, a threaded screw rotatably connected inside the groove, a movable seat threadedly fitted onto the surface of the threaded screw, the movable seat movably connected to the groove, a mounting seat fixedly connected to the upper surface of the movable seat, a first cylinder fixedly connected to one end of the upper surface of the mounting seat, a processing mechanism fixedly connected to the telescopic end of the first cylinder, and a clamping mechanism fixedly connected to the upper surface of the worktable.

[0007] As a further improvement of this utility model, the processing mechanism includes a movable frame fixedly connected to the telescopic end of the first cylinder, a mounting plate fixedly connected to the front of the movable frame, a second cylinder fixedly connected to one end of the mounting plate, a connecting plate fixedly connected to the telescopic end of the second cylinder, and a spot weld head fixedly connected inside the connecting plate.

[0008] As a further improvement of this utility model, a spot welding machine is fixedly connected to the upper surface of the mounting plate, and a connecting pipe is fixedly connected to the output pipe of the spot welding machine, with the other end of the connecting pipe fixedly connected to the spot welding head.

[0009] As a further improvement of this utility model, limit grooves are provided on both sides of the mounting base, and limit blocks that are adapted to the limit grooves are fixedly connected to both sides of the lower surface of the movable frame, and the limit blocks are movably connected to the limit grooves.

[0010] As a further improvement of this utility model, the clamping mechanism includes an electric push rod fixedly connected to the upper surface of the worktable, a movable clamp fixedly connected to the telescopic end of the electric push rod, and a fixed clamp fixedly connected to the middle end of the upper surface of the worktable.

[0011] As a further improvement of this utility model, a measuring ruler is fixedly connected to the upper surface of the workbench, a drive motor is fixedly connected to one side of the workbench, and the power end of the drive motor is fixedly connected to a threaded screw.

[0012] The beneficial effects of this utility model are:

[0013] By setting up a clamping mechanism, when in use, the electric push rod drives the movable clamp to cooperate with the fixed clamp, which can quickly and firmly fix the main body of the segmented insulator, reducing the time and error of manual fixing. At the same time, the design of the assembly table and the movable clamp can fix the main body of segmented insulators of different sizes, enhancing the versatility and utilization of the equipment.

[0014] By setting up a processing mechanism, the combination of the threaded screw and the moving seat enables precise left and right adjustment of the spot welding head during use, while the first cylinder enables flexible forward and backward movement of the spot welding head. This improves the accuracy of the welding position, speeds up the assembly process, reduces manual intervention, increases production efficiency, and reduces labor intensity. At the same time, precise control of the movement and positioning of the spot welding head ensures the consistency and high quality of the welding, reduces rework and product scrap caused by poor welding, and thus improves the overall product quality.

[0015] In summary, this utility model, by integrating advanced automation technology and precise control mechanisms, significantly improves the assembly efficiency and product quality of segmented insulators, while also enhancing operational flexibility and safety. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a segmented insulator assembly table proposed in this utility model.

[0017] Figure 2 This is a schematic diagram of the processing mechanism of a segmented insulator assembly table proposed in this utility model.

[0018] Figure 3 This is a schematic diagram of the clamping mechanism of a segmented insulator assembly table proposed in this utility model.

[0019] In the diagram: 1. Base, 2. Workbench, 3. Slide groove, 4. Threaded screw, 5. Moving seat, 6. Mounting seat, 7. First cylinder, 8. Movable frame, 9. Mounting plate, 10. Second cylinder, 11. Connecting plate, 12. Spot welding machine, 13. Connecting pipe, 14. Limiting groove, 15. Limiting block, 16. Electric push rod, 17. Movable clamp, 18. Fixed clamp, 19. Measuring ruler, 20. Drive motor, 21. Spot welding head. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figures 1-3 A segmented insulator assembly platform includes a base 1, a workbench 2 fixedly connected to the upper surface of the base 1, a slide groove 3 formed on the upper surface of the workbench 2, a threaded screw 4 rotatably connected inside the slide groove 3, a movable seat 5 threadedly sleeved on the surface of the threaded screw 4, the movable seat 5 being movably connected to the slide groove 3, an mounting seat 6 fixedly connected to the upper surface of the movable seat 5, a first cylinder 7 fixedly connected to one end of the upper surface of the mounting seat 6, a processing mechanism fixedly connected to the telescopic end of the first cylinder 7, and a clamping mechanism fixedly connected to the upper surface of the workbench 2.

[0022] In this utility model, the processing mechanism includes a movable frame 8 fixedly connected to the telescopic end of the first cylinder 7. A mounting plate 9 is fixedly connected to the front of the movable frame 8. A second cylinder 10 is fixedly connected to one end of the mounting plate 9. A connecting plate 11 is fixedly connected to the telescopic end of the second cylinder 10. A spot welding head 21 is fixedly connected inside the connecting plate 11. A spot welding machine 12 is fixedly connected to the upper surface of the mounting plate 9. A connecting pipe 13 is fixedly connected to the output pipe of the spot welding machine 12. The other end of the connecting pipe 13 is fixedly connected to the spot welding head 21. The movable frame 8 is driven to move back and forth on the mounting plate 9 by the setting of the first cylinder 7. The spot welding head 21 is driven to move downward to perform electric welding operation by the setting of the second cylinder 10.

[0023] Limiting grooves 14 are provided on both sides of the mounting base 6. Limiting blocks 15 that are adapted to the limiting grooves 14 are fixedly connected to both sides of the lower surface of the movable frame 8. The limiting blocks 15 are movably connected to the limiting grooves 14. The setting of the limiting grooves 14 and the limiting blocks 15 makes the movement of the movable frame 8 more stable.

[0024] The clamping mechanism includes an electric push rod 16 fixedly connected to the upper surface of the worktable 2. A movable clamp 17 is fixedly connected to the telescopic end of the electric push rod 16. A fixed clamp 18 is fixedly connected to the middle of the upper surface of the worktable 2. The fixed clamp 18 is driven to move by the electric push rod 16. A measuring ruler 19 is fixedly connected to the upper surface of the worktable 2. The setting of the measuring ruler 19 makes the device more accurate during processing. A drive motor 20 is fixedly connected to one side of the worktable 2. The power end of the drive motor 20 is fixedly connected to the threaded screw 4. The setting of the drive motor 20 provides power for the rotation of the threaded screw 4.

[0025] In use, the segmented insulator body is first placed between the fixed clamp 18 and the movable clamp 17 on the workbench 2. The electric push rod 16 is started to drive the movable clamp 17 to move towards the fixed clamp 18 until the segmented insulator body is fixed. Then, the drive motor 20 is started to drive the threaded screw 4 to rotate, driving the movable seat 5 and the mounting seat 6 to move inside the slide groove 3, changing the left and right position of the spot welding head 21. The first cylinder 7 is started to drive the movable frame 8 and the spot welding head 21 to move back and forth, thereby moving the spot welding head 21 to the position where welding is required. Finally, the second cylinder 10 is started to drive the connecting plate 11 and the spot welding head 21 to move downward. The spot welding machine 12 is started to weld the segmented insulator body through the spot welding head 21. The above steps are repeated until the processing is completed.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A segmented insulator assembly platform, comprising a base (1), characterized in that, A workbench (2) is fixedly connected to the upper surface of the base (1). A slide groove (3) is provided on the upper surface of the workbench (2). A threaded screw (4) is rotatably connected inside the slide groove (3). A movable seat (5) is threaded onto the surface of the threaded screw (4). The movable seat (5) is movably connected to the slide groove (3). A mounting seat (6) is fixedly connected to the upper surface of the movable seat (5). A first cylinder (7) is fixedly connected to one end of the upper surface of the mounting seat (6). A processing mechanism is fixedly connected to the telescopic end of the first cylinder (7). A clamping mechanism is fixedly connected to the upper surface of the workbench (2).

2. The segmented insulator assembly table according to claim 1, characterized in that, The processing mechanism includes a movable frame (8) fixedly connected to the telescopic end of the first cylinder (7), a mounting plate (9) fixedly connected to the front of the movable frame (8), a second cylinder (10) fixedly connected to one end of the mounting plate (9), a connecting plate (11) fixedly connected to the telescopic end of the second cylinder (10), and a spot welding head (21) fixedly connected inside the connecting plate (11).

3. A segmented insulator assembly table according to claim 2, characterized in that, A spot welding machine (12) is fixedly connected to the upper surface of the mounting plate (9), and a connecting pipe (13) is fixedly connected to the output pipe of the spot welding machine (12). The other end of the connecting pipe (13) is fixedly connected to the spot welding head (21).

4. A segmented insulator assembly table according to claim 2, characterized in that, The mounting base (6) has limit grooves (14) on both sides, and the lower surface of the movable frame (8) is fixedly connected to the limit blocks (15) that are adapted to the limit grooves (14). The limit blocks (15) are movably connected to the limit grooves (14).

5. A segmented insulator assembly table according to claim 1, characterized in that, The clamping mechanism includes an electric push rod (16) fixedly connected to the upper surface of the workbench (2), a movable clamp (17) fixedly connected to the telescopic end of the electric push rod (16), and a fixed clamp (18) fixedly connected to the middle end of the upper surface of the workbench (2).

6. A segmented insulator assembly table according to claim 1, characterized in that, A measuring ruler (19) is fixedly connected to the upper surface of the workbench (2), and a drive motor (20) is fixedly connected to one side of the workbench (2). The power end of the drive motor (20) is fixedly connected to the threaded screw (4).

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