Efficient welding tool for fixed support
By combining the design of sliding magnetic blocks and lifting pins, along with clamping cylinders and a drive motor to drive a bidirectional threaded screw, precise positioning and fixing of welded parts of different specifications are achieved, solving the problem of low applicability of existing welding fixtures and improving the stability and accuracy of welding.
Patent Information
- Application Number
- CN202423146211.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing fixed bracket welding fixtures can only fix welding parts of the same size and specification, which has low applicability and cannot adapt to welding parts of different sizes and specifications.
The design employs a combination of sliding magnetic blocks and lifting pins. The position of the positioning pin is adjusted by sliding magnetic blocks, and the clamping cylinder and drive motor drive the bidirectional threaded screw to achieve precise positioning and fixation of welded parts of different specifications.
It improves the applicability and stability of welded parts, enhances the docking accuracy, and improves the welding quality.
Smart Images

Figure CN223544475U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding fixture technology, specifically a high-efficiency welding fixture for fixing brackets. Background Technology
[0002] A fixed support is a type of support used to fix and limit the position of pipes or equipment. Fixed supports are usually welded together from several angle irons or steel sheets. Welding fixtures are required when welding, and the welding fixtures are a set of clamps for welding, fixing, clamping and positioning.
[0003] Utility model application CN202221581042.5 discloses a welding fixture for a fixed bracket. A positioning cylinder pushes out the positioning block and the positioning pins and fixing pins at the top of the fixing end, allowing them to be inserted into the fixing holes of the weldment. This facilitates the alignment and fixing of the weldment, improving welding efficiency. After welding, the positioning pins and fixing pins retract under the action of the positioning cylinder, making it easy to disassemble the weldment.
[0004] The aforementioned device is inserted into the fixing holes of the welded parts by positioning pins and fixing pins to align and fix the welded parts. The positions of the positioning pins and fixing pins are fixed, and the positions of the fixing holes on the welded parts are also fixed. It can only fix welded parts of the same size and specification. If the welded parts are of different sizes, it cannot be aligned and fixed, and its applicability is low.
[0005] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Utility Model Content
[0006] The purpose of this invention is to solve the above problems by designing a high-efficiency welding fixture for a fixed bracket.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A high-efficiency welding fixture for fixed supports includes a fixture base, a U-shaped support plate mounted on the surface of the fixture base, a transverse through groove on the U-shaped support plate, two sliding pads on the surface of the U-shaped support plate, guide sliders mounted at the bottom of the two sliding pads, the guide sliders being slidably connected to the transverse through groove, a transverse sliding groove on the sliding pad, a sliding magnetic block within the transverse sliding groove, a positioning pin mounted on the top of the sliding magnetic block, a vertical through hole on the sliding pad located on one side of the transverse sliding groove, a lifting pin within the vertical through hole, the bottom end of the lifting pin extending through and out of the transverse sliding groove, an L-shaped fixing plate mounted on the sliding pad, a clamping cylinder mounted on the horizontal arm end of the L-shaped fixing plate, the telescopic end of the clamping cylinder penetrating the L-shaped fixing plate, and a clamping block mounted on the telescopic end of the clamping cylinder.
[0009] Furthermore, a bidirectional threaded screw is rotatably connected to the C-shaped support plate, a drive motor is installed on one side of the C-shaped support plate, the output end of the drive motor is fixedly connected to one end of the bidirectional threaded screw, two movable sliders are threadedly connected to the bidirectional threaded screw, fixed support plates are installed on the movable sliders, and the top ends of the two fixed support plates are fixedly connected to the bottom ends of the two guide sliders.
[0010] Furthermore, a support base plate is installed on one side of the fixed support plate, and a telescopic cylinder is installed on the support base plate. The telescopic end of the telescopic cylinder is fixedly connected to the lifting pin.
[0011] Furthermore, the depth of the transverse groove is the same as the thickness of the sliding magnetic block, and multiple universal balls are provided on the inner walls of both sides of the transverse groove, with the two sides of the sliding magnetic block in contact with the universal balls.
[0012] Furthermore, the bidirectional threaded screw is provided with two threaded grooves with opposite helical directions, and the two movable sliders are respectively threadedly connected to the two threaded grooves, and the two movable sliders move in opposite directions.
[0013] Furthermore, a diagonal reinforcing rod is installed at the bottom of the horizontal arm end of the L-shaped fixing plate, and the end of the diagonal reinforcing rod away from the L-shaped fixing plate is fixedly connected to the surface of the sliding pad.
[0014] Compared with existing technologies, this technical solution has the following beneficial effects:
[0015] The position of the positioning pin can be adjusted by sliding the magnetic block. The welding joint is positioned by the lifting pin and the positioning pin to prevent the welding part from shifting. It is suitable for welding parts of different sizes and specifications, thus improving applicability.
[0016] The clamping block is raised and lowered by the clamping cylinder and pressed on the weldment to fix it, which improves the stability of the welding. The double-threaded screw is driven by the drive motor to rotate and the two moving sliders move relative to each other. The two moving sliders drive the guide slider to slide along the transverse through groove through the fixed support plate. The guide slider drives the sliding pad to slide on the C-shaped support plate. The two sliding pads move relative to each other, so that the two weldments are joined together, which improves the accuracy of the joining and the welding quality.
[0017] The use of omnidirectional ball bearings reduces the friction of the sliding magnetic block during movement, making it easier to slide the magnetic block. Attached Figure Description
[0018] Figure 1 This is a structural schematic diagram of a high-efficiency welding fixture for a fixed bracket as described in this utility model.
[0019] Figure 2 This is a side sectional view of the present invention.
[0020] Figure 3 This is an enlarged sectional view of the sliding pad.
[0021] Figure 4 This is a partial top view of the sliding pad.
[0022] In the diagram: 1. Tooling base; 2. C-shaped support plate; 3. Horizontal through groove; 4. Sliding pad; 5. Guide slider; 6. Horizontal slide groove; 7. Sliding magnetic block; 8. Positioning pin; 9. Vertical through hole; 10. Lifting pin; 11. L-shaped fixing plate; 12. Clamping cylinder; 13. Clamping block; 14. Two-way threaded screw; 15. Drive motor; 16. Moving slider; 17. Fixed support plate; 18. Support base plate; 19. Telescopic cylinder; 20. Universal ball bearing; 21. Diagonal tie rod. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0025] This utility model provides, for example Figure 1-4The high-efficiency welding fixture for fixed supports shown includes a fixture base 1, an inverted U-shaped support plate 2 mounted on the surface of the fixture base 1, a transverse through groove 3 on the inverted U-shaped support plate 2, two sliding pads 4 on the surface of the inverted U-shaped support plate 2, guide sliders 5 mounted at the bottom of the two sliding pads 4, the guide sliders 5 being slidably connected to the transverse through groove 3, a transverse sliding groove 6 on the sliding pad 4, a sliding magnetic block 7 inside the transverse sliding groove 6, a positioning pin 8 mounted on the top of the sliding magnetic block 7, a vertical through hole 9 on the sliding pad 4, the vertical through hole 9 being located on one side of the transverse sliding groove 6, a lifting pin 10 inside the vertical through hole 9, the bottom end of the lifting pin 10 extending through and out of the transverse sliding groove 6, an L-shaped fixing plate 11 mounted on the sliding pad 4, a clamping cylinder 12 mounted on the horizontal arm end of the L-shaped fixing plate 11, the telescopic end of the clamping cylinder 12 penetrating the L-shaped fixing plate 11, and a clamping block 13 mounted on the telescopic end of the clamping cylinder 12.
[0026] Two weldable parts to be welded together are placed on two sliding pads 4 respectively. One fixing hole on the weldable part is inserted into the positioning pin 8. The weldable part is slid on the sliding pad 4. The weldable part drives the sliding magnetic block 7 to slide along the transverse groove 6 through the positioning pin 8. The position of the weldable part is adjusted so that the other fixing hole on the weldable part is aligned with the vertical through hole 9. The lifting pin 10 rises and is inserted into the fixing hole on the weldable part. The lifting pin 10 and the positioning pin 8 are used to position the welded joint to prevent the position of the weldable part from shifting. This method is applicable to weldable parts of different sizes and specifications, improving applicability. The clamping cylinder 12 starts to work. The telescopic end of the clamping cylinder 12 extends and drives the clamping block 13 to descend. The clamping block 13 presses on the weldable part to fix it, improving the stability of the weld. The two sliding pads 4 drive the guide slider 5 to slide along the transverse through groove 3, so that the weldable parts on the two sliding pads 4 are joined together, improving the accuracy of the joining and the quality of the weld.
[0027] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 2 A bidirectional threaded screw 14 is rotatably connected to the C-shaped support plate 2. A drive motor 15 is installed on one side of the C-shaped support plate 2. The output end of the drive motor 15 is fixedly connected to one end of the bidirectional threaded screw 14. Two movable sliders 16 are threadedly connected to the bidirectional threaded screw 14. Fixed support plates 17 are installed on the movable sliders 16. The tops of the two fixed support plates 17 are fixedly connected to the bottoms of the two guide sliders 5.
[0028] The drive motor 15 starts working, and the output end of the drive motor 15 drives the bidirectional threaded screw 14 to rotate. The rotation of the bidirectional threaded screw 14 drives the two movable sliders 16 to move relative to each other. The two movable sliders 16 drive the guide slider 5 to slide along the transverse through groove 3 through the fixed support plate 17. The guide slider 5 drives the sliding pad 4 to slide on the U-shaped support plate 2. The two sliding pads 4 move relative to each other, so that the two welded parts are joined together.
[0029] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 2 A support base plate 18 is installed on one side of the fixed support plate 17, and a telescopic cylinder 19 is installed on the support base plate 18. The telescopic end of the telescopic cylinder 19 is fixedly connected to the lifting pin 10.
[0030] The telescopic end of the telescopic cylinder 19 extends into the vertical through hole 9, causing the lifting pin 10 to rise and be inserted into the fixing hole on the welded part. The telescopic cylinder 19 drives the lifting pin 10 to rise and fall.
[0031] Refer to the instruction manual appendix Figure 3 Included with instruction manual Figure 4 The depth of the transverse groove 6 is the same as the thickness of the sliding magnetic block 7. Multiple universal balls 20 are provided on the inner walls of both sides of the transverse groove 6. The two sides of the sliding magnetic block 7 are in contact with the universal balls 20.
[0032] When the sliding magnetic block 7 slides in the transverse groove 6, the sliding magnetic block 7 moves along the universal ball bearing 20. The universal ball bearing 20 reduces the friction of the sliding magnetic block 7 during movement, making it easier to slide the sliding magnetic block 7.
[0033] Refer to the instruction manual appendix Figure 2 A diagonal bracing rod 21 is installed at the bottom of the horizontal arm of the L-shaped fixing plate 11. The end of the diagonal bracing rod 21 away from the L-shaped fixing plate 11 is fixedly connected to the surface of the sliding pad plate 4.
[0034] The strength of the L-shaped fixing plate 11 is enhanced by the diagonal bracing 21, which prevents the L-shaped fixing plate 11 from bending and deforming, and improves its service life.
[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A high-efficiency welding fixture for a fixed support, comprising a fixture base (1), wherein a U-shaped support plate (2) is mounted on the surface of the fixture base (1), characterized in that, The C-shaped support plate (2) is provided with a transverse through groove (3). Two sliding pads (4) are provided on the surface of the C-shaped support plate (2). Guide sliders (5) are installed at the bottom of the two sliding pads (4). The guide sliders (5) are slidably connected to the transverse through groove (3). A transverse sliding groove (6) is provided on the sliding pad (4). A sliding magnetic block (7) is provided in the transverse sliding groove (6). A positioning pin (8) is installed on the top of the sliding magnetic block (7). A vertical through hole is provided on the sliding pad (4). (9) The vertical through hole (9) is located on one side of the horizontal slide groove (6). A lifting pin (10) is provided in the vertical through hole (9). The bottom end of the lifting pin (10) extends through the horizontal slide groove (6). An L-shaped fixing plate (11) is installed on the sliding pad (4). A clamping cylinder (12) is installed on the horizontal arm end of the L-shaped fixing plate (11). The telescopic end of the clamping cylinder (12) extends through the L-shaped fixing plate (11). A clamping block (13) is installed on the telescopic end of the clamping cylinder (12).
2. The high-efficiency welding fixture for a fixed bracket according to claim 1, characterized in that, A bidirectional threaded screw (14) is rotatably connected to the C-shaped support plate (2). A drive motor (15) is installed on one side of the C-shaped support plate (2). The output end of the drive motor (15) is fixedly connected to one end of the bidirectional threaded screw (14). Two movable sliders (16) are threadedly connected to the bidirectional threaded screw (14). Fixed support plates (17) are installed on the movable sliders (16). The tops of the two fixed support plates (17) are fixedly connected to the bottoms of the two guide sliders (5).
3. The high-efficiency welding fixture for a fixed bracket according to claim 2, characterized in that, A support base plate (18) is installed on one side of the fixed support plate (17), and a telescopic cylinder (19) is installed on the support base plate (18). The telescopic end of the telescopic cylinder (19) is fixedly connected to the lifting pin (10).
4. The high-efficiency welding fixture for a fixed bracket according to claim 1, characterized in that, The depth of the transverse groove (6) is the same as the thickness of the sliding magnetic block (7). The inner walls on both sides of the transverse groove (6) are provided with multiple universal balls (20). The two sides of the sliding magnetic block (7) are in contact with the universal balls (20).
5. The high-efficiency welding fixture for a fixed bracket according to claim 2, characterized in that, The bidirectional threaded screw (14) is provided with two threaded grooves with opposite spiral directions. The two movable sliders (16) are respectively threaded to the two threaded grooves and the two movable sliders (16) move in opposite directions.
6. The high-efficiency welding fixture for a fixed bracket according to claim 1, characterized in that, A diagonal reinforcing rod (21) is installed at the bottom of the horizontal arm of the L-shaped fixing plate (11), and the end of the diagonal reinforcing rod (21) away from the L-shaped fixing plate (11) is fixedly connected to the surface of the sliding pad (4).
Citation Information
Patent Citations
Fixing support welding tool
CN217551613U