Burr polishing device for butterfly valve production

By using a design in butterfly valve production with two grinding rollers rotating in the opposite direction to the butterfly valve body, combined with the movement of the grinding components and motor drive, the problem of low grinding efficiency of the inner wall burrs of the butterfly valve is solved, achieving high-efficiency grinding and improved production efficiency.

CN223544869UActive Publication Date: 2025-11-14ZHEJIANG JIANENG VALVE CO LTD
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Patent Information

Application Number
CN202423147260.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

During the production of butterfly valves, burrs on the inner wall result in a large workload and low efficiency in manual polishing.

Method used

The design employs two grinding rollers, which rotate in the opposite direction to the butterfly valve body. Combined with the movement of the grinding components and motor drive, efficient grinding is achieved.

Benefits of technology

It improved polishing efficiency and results, reduced manual labor, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a burr polishing device for butterfly valve production, and relates to the technical field of butterfly valve production. The device comprises a base, a positioning assembly is fixedly matched with the top of the base and comprises an annular pipe rotationally arranged on the top of the base, a butterfly valve body is inserted into the annular pipe, and a gear ring is fixedly connected to the peripheral side face of the annular pipe; a grinding assembly is slidably matched with the top of the base and comprises a moving plate slidably connected to the top of the base, and one side face of the moving plate is fixedly connected with an extension rod. Due to the fact that the two polishing rollers are used and the rotating directions of the polishing rollers and the butterfly valve body are opposite, the polishing efficiency and the polishing effect are improved, the manual labor amount is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of butterfly valve manufacturing technology, and in particular relates to a burr removal and polishing device for butterfly valve manufacturing. Background Technology

[0002] A butterfly valve, also known as a flap valve, is a simple regulating valve that can be used for on / off control of low-pressure pipeline media. A butterfly valve is a type of valve whose closing element is a disc that rotates around the valve shaft to achieve opening and closing.

[0003] During the manufacturing process of butterfly valves, burrs may appear on their inner walls. To smooth the inner walls, manual grinding is performed, which not only increases the workload but also reduces efficiency. Therefore, we provide a burr-removing device for butterfly valve manufacturing to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide a burr-removing device for butterfly valve production. By using two grinding rollers and rotating them in opposite directions to the butterfly valve body, the grinding efficiency and effect are improved, the amount of manual labor is reduced, and production efficiency is increased. This solves the problem that in the existing butterfly valve production process, burrs exist on the inner wall of the butterfly valve. In order to make the inner wall of the butterfly valve smooth, manual grinding of the inner wall of the butterfly valve is required, which not only increases the amount of manual grinding work but also reduces grinding efficiency.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a burr-removing device for butterfly valve production, including a base; a positioning component is fixedly fitted on the top of the base, the positioning component includes an annular tube rotatably mounted on the top of the base, a butterfly valve body is inserted inside the annular tube, and a toothed ring is fixedly connected to the outer circumferential side of the annular tube; a grinding component is slidably fitted on the top of the base, the grinding component includes a movable plate slidably connected to the top of the base, an extension rod is fixedly connected to one side of the movable plate, an installation plate is fixedly connected to the end of the extension rod, a first motor is symmetrically fixedly connected to one side of the installation plate, and a grinding roller adapted to the inner circumferential side of the butterfly valve body is fixedly connected to the output end of the first motor.

[0006] The present invention is further configured such that the positioning component includes a fixing rod fixedly connected to the inner circumferential side of the annular tube, and an arc-shaped support plate is fixedly connected to the end of the fixing rod.

[0007] The present invention is further configured such that the positioning component includes a vertical plate fixedly connected to the top of the base, a rotating shaft is rotatably connected to one side of the vertical plate, a U-shaped plate is fixedly connected between the rotating shaft and the annular tube, and an annular groove is provided on the outer circumferential side of the annular tube, the annular groove being fixedly engaged with the gear ring.

[0008] The present invention is further configured such that a clamping assembly is fixedly fitted on one outer side of the U-shaped plate, the clamping assembly including a vertical plate fixedly connected to one outer side of the U-shaped plate, and a threaded rod is threadedly connected to one side of the vertical plate.

[0009] The present invention is further configured such that a plug rod is slidably inserted through the outer circumferential side of the annular tube, one end of the plug rod is fixedly connected to a clamping plate, and the other end of the plug rod is fixedly connected to a wedge block that abuts against the threaded rod. A spring sleeved on the plug rod is fixedly connected between the wedge block and the annular tube.

[0010] The present invention is further configured such that a drive assembly is fixedly fitted to the top of the base, the drive assembly includes a fixed plate fixedly connected to the top of the base, a lead screw is rotatably connected through one side of the fixed plate, a first spur gear meshing with a gear ring is fixedly connected to one end of the lead screw, and a second spur gear is fixedly connected to the other end of the lead screw. The drive assembly also includes a second motor fixedly connected to the top of the base, and a power gear meshing with the second spur gear is fixedly connected to the output end of the second motor.

[0011] The present invention is further configured such that a guide groove is provided on the top of the base for sliding cooperation with the movable plate, and the movable plate is threadedly connected to the peripheral side of the lead screw.

[0012] This utility model has the following beneficial effects: 1. By fixing the butterfly valve body inside the annular tube, and then controlling the gear ring to drive the annular tube to rotate, which in turn drives the butterfly valve body to rotate, the grinding assembly is simultaneously controlled to move into the butterfly valve body, so that the two grinding rollers contact the inner circumferential side of the butterfly valve body. Then, the two first motors are controlled to drive the grinding rollers to rotate, so that the rotation direction of the grinding rollers moves in the same direction as the rotation direction of the butterfly valve body. The grinding assembly is further controlled to move into the butterfly valve body, and in coordination with the rotation of the two grinding rollers, the inner wall of the butterfly valve body is ground. By using the two grinding rollers and the fact that the rotation direction of the grinding rollers is opposite to that of the butterfly valve body, the grinding efficiency and grinding effect are improved, the amount of manual labor is reduced, and thus the production efficiency is improved.

[0013] 2. This utility model controls the rotation of the threaded rod, causing it to move closer to the wedge block, so that the threaded rod contacts the wedge block, thereby driving the wedge block to move closer to the butterfly valve body. The wedge block, through the insertion rod, drives the clamping plate to move towards the outer wall of the butterfly valve body, thus completing the fixed clamping of the butterfly valve body. The operation is simple and ensures the stability of the butterfly valve body during the grinding process.

[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of a burr-removing device for the production of butterfly valves.

[0017] Figure 2 This is a schematic diagram of the positioning component in this utility model.

[0018] Figure 3 This is a schematic diagram of the connection between the annular tube and the annular groove in this utility model.

[0019] Figure 4 This is a schematic diagram of the grinding component in this utility model.

[0020] Figure 5 This is a schematic diagram of the clamping component in this utility model.

[0021] Figure 6 This is a schematic diagram of the drive component in this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1-Base, 2-Positioning assembly, 201-Annular tube, 202-Butterfly valve body, 203-Gear ring, 204-Fixing rod, 205-Arc-shaped support plate, 206-Upright plate, 207-Rotating shaft, 208-U-shaped plate, 209-Annular groove, 3-Grinding assembly, 301-Moving plate, 302-Extension rod, 303-Mounting plate, 304-First motor, 305-Grinding roller, 4-Clamping assembly, 401-Upright plate, 402-Threaded rod, 403-Insertion rod, 404-Clamping plate, 405-Wedge block, 406-Spring, 5-Drive assembly, 501-Fixing plate, 502-Screw rod, 503-First spur gear, 504-Second spur gear, 505-Second motor, 506-Power gear, 6-Guide groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] For a specific implementation example, please refer to Implementation Example 1. Figure 1-6 This utility model is a burr-removing device for butterfly valve production, including a base 1; a positioning component 2 is fixedly fitted on the top of the base 1, the positioning component 2 includes an annular tube 201 rotatably mounted on the top of the base 1, a butterfly valve body 202 is inserted inside the annular tube 201, and a toothed ring 203 is fixedly connected to the outer circumferential side of the annular tube 201; a grinding component 3 is slidably fitted on the top of the base 1, the grinding component 3 includes a movable plate 301 slidably connected to the top of the base 1, an extension rod 302 is fixedly connected to one side of the movable plate 301, an installation plate 303 is fixedly connected to the end of the extension rod 302, a first motor 304 is symmetrically fixedly connected to one side of the installation plate 303, and a grinding roller 305 adapted to the inner circumferential side of the butterfly valve body 202 is fixedly connected to the output end of the first motor 304.

[0026] The operation process of this embodiment is as follows: The butterfly valve body 202 is placed inside the annular tube 201 and fixed. Then, the annular tube 201 is rotated by controlling the gear ring 203, which in turn drives the butterfly valve body 202 to rotate. Simultaneously, the grinding component 3 is controlled to move into the butterfly valve body 202, so that the two grinding rollers 305 contact the inner circumferential side of the butterfly valve body 202. Then, the two first motors 304 are controlled to drive the grinding rollers 305 to rotate, so that the rotation direction of the grinding rollers 305 is the same as the rotation direction of the butterfly valve body 202. The grinding component 3 is further controlled to move into the butterfly valve body 202. In conjunction with the rotation of the two grinding rollers 305, the inner wall of the butterfly valve body 202 is ground. By using the two grinding rollers 305 and the fact that the rotation direction of the grinding rollers 305 is opposite to that of the butterfly valve body 202, the grinding efficiency and grinding effect are improved.

[0027] For a specific embodiment two, please refer to Figure 1-6Based on the first specific embodiment, the positioning component 2 further includes a fixing rod 204 fixedly connected to the inner circumferential side of the annular tube 201. An arc-shaped support plate 205 is fixedly connected to the end of the fixing rod 204. The positioning component 2 also includes a vertical plate 206 fixedly connected to the top of the base 1. A rotating shaft 207 is rotatably connected to one side of the vertical plate 206. A U-shaped plate 208 is fixedly connected between the rotating shaft 207 and the annular tube 201. An annular groove 209 is formed on the outer circumferential side of the annular tube 201. The annular groove 209 is fixedly engaged with the gear ring 203. The U-shaped plate 208... A clamping assembly 4 is fixedly fitted to one outer side of the U-shaped plate 208. The clamping assembly 4 includes a vertical plate 401 fixedly connected to one outer side of the U-shaped plate 208. A threaded rod 402 is threadedly connected to one side of the vertical plate 401. An insert rod 403 is slidably inserted through the outer periphery of the annular tube 201. A clamping plate 404 is fixedly connected to one end of the insert rod 403. A wedge block 405 that abuts against the threaded rod 402 is fixedly connected to the other end of the insert rod 403. A spring 406 sleeved on the insert rod 403 is fixedly connected between the wedge block 405 and the annular tube 201.

[0028] The operation process of this embodiment is as follows: by controlling the rotation of the threaded rod 402, the threaded rod 402 moves towards the wedge block 405, so that the threaded rod 402 abuts against the wedge block 405, thereby driving the wedge block 405 to move towards the butterfly valve body 202, so that the wedge block 405 drives the clamping plate 404 to move towards the outer wall of the butterfly valve body 202 through the insertion rod 403, thereby completing the fixed clamping of the butterfly valve body 202. The operation is simple and ensures the stability of the butterfly valve body 202 during the grinding process.

[0029] For a specific embodiment three, please refer to Figure 1-6 Based on specific embodiments one and two, a drive assembly 5 is fixedly fitted to the top of the base 1. The drive assembly 5 includes a fixed plate 501 fixedly connected to the top of the base 1. A lead screw 502 is rotatably connected through one side of the fixed plate 501. A first spur gear 503 that meshes with the gear ring 203 is fixedly connected to one end of the lead screw 502. A second spur gear 504 is fixedly connected to the other end of the lead screw 502. The drive assembly 5 also includes a second motor 505 fixedly connected to the top of the base 1. A power gear 506 that meshes with the second spur gear 504 is fixedly connected to the output end of the second motor 505. A guide groove 6 that slides with the moving plate 301 is opened on the top of the base 1. The moving plate 301 is threadedly connected to the peripheral side of the lead screw 502.

[0030] The operation process of this embodiment is as follows: by controlling the rotation of the second motor 505, the second motor 505 drives the power gear 506 to rotate, which in turn drives the second spur gear 504 to rotate, which in turn drives the lead screw 502 and the first spur gear 503 to rotate, which in turn drives the meshing gear ring 203 to rotate, providing power for the rotation of the gear ring 203. Through the rotation of the lead screw 502, the lead screw 502 drives the moving plate 301 to move, thereby providing power for the movement of the grinding assembly 3.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A burr-removing device for butterfly valve production, comprising a base (1); characterized in that: The top of the base (1) is fixedly fitted with a positioning component (2), which includes an annular tube (201) rotatably mounted on the top of the base (1). A butterfly valve body (202) is inserted inside the annular tube (201), and a toothed ring (203) is fixedly connected to the outer circumferential side of the annular tube (201). A grinding assembly (3) is slidably fitted on the top of the base (1). The grinding assembly (3) includes a movable plate (301) slidably connected to the top of the base (1). An extension rod (302) is fixedly connected to one side of the movable plate (301). An installation plate (303) is fixedly connected to the end of the extension rod (302). A first motor (304) is symmetrically fixedly connected to one side of the installation plate (303). A grinding roller (305) adapted to the inner circumferential side of the butterfly valve body (202) is fixedly connected to the output end of the first motor (304).

2. The deburring device for butterfly valve production according to claim 1, characterized in that, The positioning component (2) further includes a fixing rod (204) fixedly connected to the inner circumferential side of the annular tube (201), and an arc-shaped support plate (205) is fixedly connected to the end of the fixing rod (204).

3. The deburring device for butterfly valve production according to claim 2, characterized in that, The positioning component (2) also includes a vertical plate (206) fixedly connected to the top of the base (1). A rotating shaft (207) is rotatably connected to one side of the vertical plate (206). A U-shaped plate (208) is fixedly connected between the rotating shaft (207) and the annular tube (201). An annular groove (209) is provided on the outer peripheral side of the annular tube (201). The annular groove (209) is fixedly engaged with the gear ring (203).

4. The deburring device for butterfly valve production according to claim 3, characterized in that, A clamping assembly (4) is fixedly fitted on one outer side of the U-shaped plate (208). The clamping assembly (4) includes a vertical plate (401) fixedly connected to one outer side of the U-shaped plate (208). A threaded rod (402) is threadedly connected to one side of the vertical plate (401).

5. The deburring device for butterfly valve production according to claim 4, characterized in that, A rod (403) is slidably inserted through the outer periphery of the annular tube (201). One end of the rod (403) is fixedly connected to a clamp (404), and the other end of the rod (403) is fixedly connected to a wedge block (405) that abuts against the threaded rod (402). A spring (406) sleeved on the rod (403) is fixedly connected between the wedge block (405) and the annular tube (201).

6. The deburring device for butterfly valve production according to claim 5, characterized in that, A drive assembly (5) is fixedly fitted to the top of the base (1). The drive assembly (5) includes a fixed plate (501) fixedly connected to the top of the base (1). A lead screw (502) is rotatably connected through one side of the fixed plate (501). A first spur gear (503) meshing with a gear ring (203) is fixedly connected to one end of the lead screw (502). A second spur gear (504) is fixedly connected to the other end of the lead screw (502). The drive assembly (5) also includes a second motor (505) fixedly connected to the top of the base (1). A power gear (506) meshing with the second spur gear (504) is fixedly connected to the output end of the second motor (505).

7. The deburring device for butterfly valve production according to claim 6, characterized in that, The top of the base (1) is provided with a guide groove (6) that slides with the movable plate (301), and the movable plate (301) is threadedly connected to the circumferential side of the lead screw (502).