Efficient polishing equipment for curved surfaces of metal parts

By designing moving and adjusting components, automated polishing of curved surfaces of metal parts was achieved, solving the problem of uneven polishing and improving polishing quality and safety.

CN223544938UActive Publication Date: 2025-11-14TAICANG YUANYING METAL PROD CO LTD
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Patent Information

Application Number
CN202422854028.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-14
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In existing technologies, the manual hand-polishing of tubular metal workpieces makes it difficult to ensure the consistency of polishing effect across the curved surface, and the quality is easily affected by hand tremors.

Method used

The system employs a combination of moving components, driving components, rotating rings, and polishing mechanisms to achieve automated polishing. The movement and rotation of the polishing mechanism are achieved through lead screws and threaded thrust, ensuring that the polishing belt adheres to the workpiece surface. The system can also be adjusted to accommodate workpieces of different diameters.

Benefits of technology

It achieves fully automated polishing of curved surfaces of metal parts, improving smoothness and avoiding uneven polishing and safety hazards caused by manual hand polishing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of workpiece machining, and discloses a metal part curved surface efficient polishing device which comprises a working table top, a moving assembly is installed on the top of the working table top, an installation plate is fixedly connected to the back face of the top of a moving block, a holder is fixedly connected to the right side of the installation plate, and a rotating ring is installed on the front face of the holder. The side, away from the inner wall of the rotating ring, of the adjusting assembly is provided with a polishing mechanism. By arranging the moving assembly, the driving assembly, the rotating ring and the polishing mechanism, a rotating motor is started to drive the rotating ring to rotate through the meshing effect with annular teeth, then a polishing belt of the polishing mechanism polishes the periphery of a workpiece, the moving motor is started to enable the polishing mechanism to comprehensively polish the curved surface of the workpiece, and the polishing efficiency is improved. And automatic polishing is achieved, a workpiece does not need to be held manually, polishing is safer, and the problem that the polishing effect is affected due to hand shaking during manual polishing is solved.
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Description

Technical Field

[0001] This utility model relates to the field of workpiece processing technology, and more specifically, to a high-efficiency polishing device for curved surfaces of metal parts. Background Technology

[0002] Polishing is a processing method that uses mechanical, chemical, or electrochemical processes to reduce the roughness of a workpiece surface, thereby obtaining a bright and smooth surface. It involves using polishing tools and abrasive particles or other polishing media to refine the surface of a workpiece. Polishing does not improve the dimensional or geometric accuracy of a workpiece; rather, its purpose is to achieve a smooth surface or a mirror-like finish.

[0003] Existing polishing methods mostly involve manually holding the metal product and moving it back and forth while the polishing wheel rotates. This method is more suitable for polishing straight surfaces. However, for tubular metal workpieces, since the surface is curved, hand-holding will cause inconsistent polishing in different areas. When the hand shakes, it will affect the quality of the polishing by the craftsman, making it difficult to ensure the consistency of polishing effect in different areas of the curved surface. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a high-efficiency polishing equipment for curved surfaces of metal parts, which has the advantage of improving the polishing effect of cylindrical curved surfaces.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency polishing device for curved surfaces of metal parts, comprising a worktable, a movable component mounted on the top of the worktable, the movable component including a support plate fixedly connected to the top of the worktable, a movable motor fixedly connected to the front of the support plate, a lead screw fixedly connected to the output shaft of the movable motor, a movable block threaded onto the outer side of the lead screw, a drive component mounted on the front of the top of the movable block, a mounting plate fixedly connected to the back of the top of the movable block, a retainer fixedly connected to the right side of the mounting plate, a rotating ring mounted on the front of the retainer, an adjustment component mounted on the right side of the inner side of the rotating ring, and a polishing mechanism mounted on the side of the adjustment component away from the inner wall of the rotating ring.

[0006] As a preferred embodiment of this utility model, the driving assembly includes a rotary motor fixedly connected to the top of the moving block, a drive gear fixedly connected to the output shaft of the rotary motor, and annular teeth arranged around the outer side of the rotating ring, the annular teeth meshing with the drive gear.

[0007] As a preferred embodiment of the present invention, the retainer includes a fixing ring fixedly connected to the right side of the mounting plate, positioning rollers are installed around the front of the fixing ring, and an annular roller groove is formed around the back of the rotating ring, with the positioning rollers located inside the annular roller groove.

[0008] As a preferred embodiment of this utility model, the adjustment assembly includes a fixed plate fixedly connected to the inner wall of the rotating ring, a threaded post movably sleeved on the side of the fixed plate, a threaded tube threadedly sleeved on the right side of the outer side of the threaded post, and the right side of the threaded tube fixedly connected to the left side of the polishing mechanism.

[0009] As a preferred embodiment of this utility model, a support plate is fixedly connected to the bottom right side of the fixing plate, a worm gear is installed on the top of the support plate, and a handle block is fixedly connected to the front of the worm gear.

[0010] As a preferred embodiment of this utility model, positioning tubes are fixedly connected to the top and bottom of the right side of the fixing plate, and positioning rods are movably sleeved on the inner side of the positioning tubes. The right side of the positioning rods is fixedly connected to the left side of the polishing mechanism.

[0011] As a preferred embodiment of this utility model, a cylindrical gear is fixedly sleeved on the left side of the outer side of the threaded column, and the worm and the cylindrical gear mesh with each other.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model comprises a moving component, a driving component, a rotating ring, and a polishing mechanism. The polishing belt of the polishing mechanism adheres to the surface of the workpiece with appropriate pressure. The polishing mechanism is then activated to perform polishing. Simultaneously, a rotating motor drives the driving gear to rotate. Through meshing with the ring gear, the rotating ring rotates, causing the polishing belt of the polishing mechanism to polish the workpiece from all sides. The moving motor then drives the lead screw to rotate. Under the threaded thrust of the lead screw, the moving block moves back and forth along the outer side of the lead screw, allowing the polishing mechanism to comprehensively polish the curved surface of the workpiece. This achieves automated polishing, improves the smoothness of the polish, eliminates the need for manual handling of the workpiece, making polishing safer and avoiding the problem of hand tremors affecting the polishing effect during manual polishing.

[0014] 2. This utility model is equipped with an adjustment component. Rotating the handle block drives the worm gear to rotate. Through the meshing of the worm gear and the cylindrical gear, the threaded column is driven to rotate. Under the thread thrust of the threaded column, the threaded tube drives the polishing mechanism to move to the right or left, thereby enabling the polishing mechanism to polish the curved surfaces of cylindrical workpieces of different diameters. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the mobile component of this utility model;

[0017] Figure 3 This is a schematic diagram of the cage structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the annular tooth structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the adjustment component structure of this utility model.

[0020] In the diagram: 1. Workbench; 2. Moving assembly; 201. Support plate; 202. Moving motor; 203. Lead screw; 204. Moving block; 3. Drive assembly; 301. Rotary motor; 302. Drive gear; 4. Mounting plate; 5. Cage; 501. Fixing ring; 502. Positioning roller; 6. Rotating ring; 601. Ring gear; 7. Adjusting assembly; 701. Fixing plate; 702. Threaded column; 703. Threaded tube; 704. Cylindrical gear; 705. Support plate; 706. Worm gear; 707. Handle block; 708. Positioning tube; 709. Positioning rod; 8. Polishing mechanism. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 5 As shown, this utility model provides a high-efficiency polishing device for curved surfaces of metal parts, including a worktable 1. A moving component 2 is installed on the top of the worktable 1. The moving component 2 includes a support plate 201 fixedly connected to the top of the worktable 1. A moving motor 202 is fixedly connected to the front of the support plate 201. A lead screw 203 is fixedly connected to the output shaft of the moving motor 202. A moving block 204 is threaded onto the outer side of the lead screw 203. A drive component 3 is installed on the front of the top of the moving block 204. A mounting plate 4 is fixedly connected to the back of the top of the moving block 204. A retainer 5 is fixedly connected to the right side of the mounting plate 4. A rotating ring 6 is installed on the front of the retainer 5. An adjustment component 7 is installed on the right side of the inner side of the rotating ring 6. A polishing mechanism 8 is installed on the side of the adjustment component 7 away from the inner wall of the rotating ring 6.

[0023] In this embodiment, the clamping mechanism for fixing cylindrical metal parts is a common prior art, and will not be described in detail in this application and in the accompanying drawings. After the workpiece is fixed, rotating the handle block 707 drives the worm gear 706 to rotate. Through the meshing of the worm gear 706 and the cylindrical gear 704, the threaded column 702 is driven to rotate. Under the thread thrust of the threaded column 702, the threaded tube 703 drives the polishing mechanism 8 to move to the right, so that the polishing belt of the polishing mechanism 8 is in contact with the surface of the workpiece with appropriate pressure. Then, the polishing mechanism 8 is started to polish, and at the same time, the rotary motor 301 is started to drive the drive. The rotating gear 302 rotates, and through its meshing with the ring gear 601, it drives the rotating ring 6 to rotate, thereby causing the polishing belt of the polishing mechanism 8 to polish the workpiece around its perimeter. The moving motor 202 is turned on, driving the lead screw 203 to rotate. Under the thread thrust of the lead screw 203, the moving block 204 moves back and forth along the outer side of the lead screw 203, thereby enabling the polishing mechanism 8 to perform comprehensive polishing on the curved surface of the workpiece, achieving automated polishing, improving the smoothness of the polishing, eliminating the need for manual handling of the workpiece, making polishing safer, and avoiding the problem of hand tremors affecting the polishing effect during manual polishing.

[0024] The drive assembly 3 includes a rotary motor 301 fixedly connected to the top of the moving block 204. The output shaft of the rotary motor 301 is fixedly connected to a drive gear 302. Annular teeth 601 are provided around the outer periphery of the rotating ring 6, and the annular teeth 601 mesh with the drive gear 302.

[0025] The rotary motor 301 is started, which drives the drive gear 302 to rotate. Through the meshing action with the ring gear 601, the rotating ring 6 is driven to rotate, which in turn causes the polishing belt of the polishing mechanism 8 to polish the periphery of the cylindrical curved surface.

[0026] The retainer 5 includes a fixing ring 501 fixedly connected to the right side of the mounting plate 4. Positioning rollers 502 are installed around the front of the fixing ring 501. Annular roller grooves are opened around the back of the rotating ring 6. The positioning rollers 502 are located inside the annular roller grooves.

[0027] The positioning roller 502 plays a positioning role for the rotating ring 6. When the rotating ring 6 rotates, the positioning roller 502 rolls against the inner wall of the annular roller groove. The friction is small, which makes the rotation process of the rotating ring 6 smooth.

[0028] The adjusting component 7 includes a fixed plate 701 fixedly connected to the inner wall of the rotating ring 6. A threaded post 702 is movably sleeved on the side of the fixed plate 701. A threaded tube 703 is threadedly sleeved on the right side of the threaded post 702. The right side of the threaded tube 703 is fixedly connected to the left side of the polishing mechanism 8. A support plate 705 is fixedly connected to the bottom right side of the fixed plate 701. A worm gear 706 is installed on the top of the support plate 705. A handle block 707 is fixedly connected to the front of the worm gear 706. A cylindrical gear 704 is fixedly sleeved on the left side of the threaded post 702. The worm gear 706 and the cylindrical gear 704 mesh with each other.

[0029] Rotating the handle block 707 drives the worm gear 706 to rotate. Through the meshing of the worm gear 706 and the cylindrical gear 704, the threaded column 702 is driven to rotate. Under the thread thrust of the threaded column 702, the threaded tube 703 drives the polishing mechanism 8 to move to the right or left, thereby enabling the polishing mechanism 8 to polish the curved surfaces of cylindrical workpieces of different diameters.

[0030] The top and bottom of the right side of the fixing plate 701 are fixedly connected to the positioning tube 708. The positioning tube 708 is movably sleeved with the positioning rod 709. The right side of the positioning rod 709 is fixedly connected to the left side of the polishing mechanism 8. The cooperation between the positioning tube 708 and the positioning rod 709 plays a role in fixing the polishing mechanism 8.

[0031] Working principle and usage process of this utility model:

[0032] After the workpiece is fixed, the handle block 707 is rotated to drive the worm gear 706 to rotate. Through the meshing of the worm gear 706 and the cylindrical gear 704, the threaded column 702 is driven to rotate. Under the threaded thrust of the threaded column 702, the threaded tube 703 drives the polishing mechanism 8 to move to the right, so that the polishing belt of the polishing mechanism 8 is in contact with the surface of the workpiece with appropriate pressure. Then the polishing mechanism 8 is started to polish. At the same time, the rotary motor 301 is started to drive the drive gear 302 to rotate. Through the meshing of the ring gear 601, the rotating ring 6 is driven to rotate, and then the polishing belt of the polishing mechanism 8 polishes the workpiece around its perimeter. The moving motor 202 is turned on to drive the lead screw 203 to rotate. Under the threaded thrust of the lead screw 203, the moving block 204 moves back and forth along the outer side of the lead screw 203, so that the polishing mechanism 8 can polish the curved surface of the workpiece comprehensively, realizing automated polishing, improving the smoothness of polishing, eliminating the need for manual handling of the workpiece, making polishing safer, and avoiding the problem of hand tremors affecting the polishing effect during manual polishing.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency polishing device for curved surfaces of metal parts, comprising a worktable (1), characterized in that: A moving assembly (2) is installed on the top of the worktable (1). The moving assembly (2) includes a support plate (201) fixedly connected to the top of the worktable (1). A moving motor (202) is fixedly connected to the front of the support plate (201). A lead screw (203) is fixedly connected to the output shaft of the moving motor (202). A moving block (204) is threaded onto the outer side of the lead screw (203). A drive assembly (3) is installed on the front of the top of the moving block (204). A mounting plate (4) is fixedly connected to the back of the top of the moving block (204). A retainer (5) is fixedly connected to the right side of the mounting plate (4). A rotating ring (6) is installed on the front of the retainer (5). An adjustment assembly (7) is installed on the right side of the inner side of the rotating ring (6). A polishing mechanism (8) is installed on the side of the adjustment assembly (7) away from the inner wall of the rotating ring (6).

2. The high-efficiency polishing equipment for curved surfaces of metal parts according to claim 1, characterized in that: The drive assembly (3) includes a rotary motor (301) fixedly connected to the top of the moving block (204). The output shaft of the rotary motor (301) is fixedly connected to a drive gear (302). The outer periphery of the rotating ring (6) is provided with ring teeth (601), and the ring teeth (601) mesh with the drive gear (302).

3. The high-efficiency polishing equipment for curved surfaces of metal parts according to claim 1, characterized in that: The retainer (5) includes a fixing ring (501) fixedly connected to the right side of the mounting plate (4). Positioning rollers (502) are installed around the front of the fixing ring (501). Annular roller grooves are opened around the back of the rotating ring (6). The positioning rollers (502) are located inside the annular roller grooves.

4. The high-efficiency polishing equipment for curved surfaces of metal parts according to claim 1, characterized in that: The adjustment assembly (7) includes a fixing plate (701) fixedly connected to the inner wall of the rotating ring (6). A threaded post (702) is movably sleeved on the side of the fixing plate (701). A threaded tube (703) is threadedly sleeved on the right side of the threaded post (702). The right side of the threaded tube (703) is fixedly connected to the left side of the polishing mechanism (8).

5. The high-efficiency polishing equipment for curved surfaces of metal parts according to claim 4, characterized in that: A bracket plate (705) is fixedly connected to the bottom right side of the fixing plate (701), a worm gear (706) is installed on the top of the bracket plate (705), and a handle block (707) is fixedly connected to the front of the worm gear (706).

6. The high-efficiency polishing equipment for curved surfaces of metal parts according to claim 4, characterized in that: Positioning tubes (708) are fixedly connected to the top and bottom of the right side of the fixing plate (701). A positioning rod (709) is movably sleeved on the inner side of the positioning tube (708). The right side of the positioning rod (709) is fixedly connected to the left side of the polishing mechanism (8).

7. The high-efficiency polishing equipment for curved surfaces of metal parts according to claim 5, characterized in that: A cylindrical gear (704) is fixedly sleeved on the left side of the outer side of the threaded column (702), and the worm (706) meshes with the cylindrical gear (704).