Device for disassembling truncated cone volute spiral spring

By designing a disassembly device that includes components such as a first baffle, a second baffle, and a jack, the problems of cumbersome disassembly operation and safety hazards of truncated cone spiral springs are solved, and fast and safe disassembly and fastening are achieved.

CN223545168UActive Publication Date: 2025-11-14金川集团铜贵股份有限公司
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Patent Information

Application Number
CN202422821798.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-14
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing methods for disassembling tapered spiral springs are cumbersome, inefficient, and prone to damaging the spring and surrounding mechanical parts, and also pose safety hazards.

Method used

A disassembly device is designed, comprising a first baffle, a second baffle, a jack, an inner nut, an outer nut, and a spring baffle. The combined use of these components provides a stable thrust to achieve rapid disassembly and fastening.

Benefits of technology

It improves disassembly efficiency, reduces maintenance time, ensures the safety of the disassembly process, and avoids damage to springs and mechanical parts as well as personal injury.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a device for disassembling a truncated cone spiral spring, a spring baffle plate is pressed on the top of the truncated cone spiral spring, an inner nut is arranged on one side, far away from the truncated cone spiral spring, of the spring baffle plate, a first baffle plate is arranged on one side, far away from the spring baffle plate, of the inner nut, and a second baffle plate is arranged on one side, far away from the first baffle plate, of the inner nut. The first baffle is sleeved on the inner nut, a distance is reserved between the first baffle and the inner nut, the second baffle is sleeved outside the inner nut, the second baffle is tightly attached to the spring baffle, and a jack is arranged between the first baffle and the second baffle. The outer nut is arranged on the side, away from the jack, of the first baffle. The dismounting device is simple in structure and easy and convenient to operate, the truncated cone volute spiral spring can be rapidly dismounted and fastened, and the maintenance efficiency is improved; the jack in the device can provide stable thrust, safety and reliability in the dismounting process are ensured, and dangerous operations such as manual knocking and prying are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of disassembly device technology, specifically to a device for disassembling a truncated cone spiral spring. Background Technology

[0002] In the field of non-ferrous metal smelting, truncated cone spiral springs are widely used in various smelting furnaces and kilns due to their unique shape and excellent mechanical properties. These springs offer high elasticity and restoring force while occupying minimal space, making them suitable for use in furnace and kiln transmission, sealing, and vibration damping devices. Their contraction and expansion accurately reflect the furnace's production status. However, during equipment maintenance, repair, or replacement, these springs often need to be disassembled. Due to the significant compressive force they experience, traditional disassembly methods often require the use of hammers, wrenches, and other tools for striking and prying, which is not only cumbersome and inefficient but also prone to damaging the spring itself and surrounding mechanical components. More seriously, the sudden release or ejection of the spring during disassembly can pose a safety hazard to operators, causing personal injury. Utility Model Content

[0003] In view of the problems of existing disassembly tools being cumbersome, inefficient, and prone to damaging the spring, this utility model provides a device for disassembling a truncated cone spiral spring, which can quickly disassemble and fasten the truncated cone spiral spring.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows:

[0005] A device for disassembling a truncated cone spiral spring includes a first baffle, a second baffle, a jack, an inner nut, an outer nut, and a spring baffle. The truncated cone spiral spring is fitted onto a support rod. The first baffle, the second baffle, and the spring baffle each have a hole at their center with a diameter larger than the outer diameter of the support rod. All three baffles are fitted onto the support rod. The spring baffle presses against the top of the truncated cone spiral spring. The inner nut is located on the side of the spring baffle away from the truncated cone spiral spring, and the outer diameter of the spring baffle is larger than the outer diameter of the inner nut. The first baffle is located on the side of the inner nut away from the spring baffle, and there is a distance between the first baffle and the inner nut. The second baffle is fitted over the inner nut and is tightly against the spring baffle. A jack is located between the first baffle and the second baffle. The outer nut is located on the side of the first baffle away from the jack.

[0006] Furthermore, the jack includes a vertical jack, a spiral jack, a split jack, or a rack and pinion jack.

[0007] Furthermore, the first baffle and the second baffle are provided with grooves that are adapted to the jack.

[0008] Furthermore, the inner walls of both the inner nut and the outer nut are threaded, and the surface of the support rod is provided with threads that match the inner nut and the outer nut.

[0009] Furthermore, gaskets are provided between the first baffle and the outer nut, and between the second baffle and the spring baffle.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] This utility model provides a device for disassembling a truncated cone spiral spring. By setting up components such as a first baffle, a second baffle, and a jack, a simple and easy-to-operate disassembly device is formed. Maintenance personnel only need to accurately install the device and adjust the jack to quickly disassemble and tighten the truncated cone spiral spring, improving maintenance efficiency and reducing maintenance time. The jack in the device can provide stable thrust during maintenance, ensuring safety and reliability during disassembly, reducing dangerous operations such as manual hammering and prying, and avoiding the occurrence of safety accidents. Attached Figure Description

[0012] The embodiments of this utility model will be further described below with reference to the accompanying drawings, wherein:

[0013] Figure 1 A schematic diagram of an embodiment of a device for disassembling a truncated cone spiral spring is shown;

[0014] Figure 2 A schematic diagram of the structure of an embodiment of the first baffle and the second baffle is shown;

[0015] Figure 3 A schematic diagram of disassembling a truncated cone spiral spring is shown.

[0016] Attached diagram labels: 1-First baffle, 2-Second baffle, 3-Jack, 4-Inner nut, 5-Outer nut, 6-Spring baffle, 7-Cut cone spiral spring, 8-Support rod. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the scope of the present utility model.

[0018] Reference Appendix Figure 1-2A device for disassembling a truncated cone spiral spring includes a first baffle 1, a second baffle 2, a jack 3, an inner nut 4, an outer nut 5, and a spring baffle 6. A truncated cone spiral spring 7 is fitted onto a support rod 8. The first baffle 1, the second baffle 2, and the spring baffle 6 each have a hole with a diameter larger than the outer diameter of the support rod 8 at their centers. The spring baffle 6 presses against the top of the truncated cone spiral spring 7. The inner nut 4 is located on the side of the spring baffle 6 away from the truncated cone spiral spring 7, and the outer diameter of the spring baffle 6 is larger than the outer diameter of the inner nut 4. The first baffle 1 is located on the side of the inner nut 4 away from the spring baffle 6, and there is a distance between the first baffle 1 and the inner nut 4. The second baffle 2 is fitted over the inner nut 4 and is tightly against the spring baffle 6. A jack 3 is located between the first baffle 1 and the second baffle 2. The outer nut 5 is located on the side of the first baffle 1 away from the jack 3.

[0019] In one embodiment of this utility model, the jack 3 includes a vertical jack, a spiral jack, a split jack, or a rack and pinion jack.

[0020] In one embodiment of this utility model, the first baffle 1 and the second baffle 2 are provided with grooves that are adapted to the jack 3 to prevent the position of the jack 3 from shifting during operation.

[0021] In one embodiment of this utility model, the inner walls of both the inner nut 4 and the outer nut 5 are provided with threads, and the surface of the support rod 8 is provided with threads that match the inner nut 4 and the outer nut 5.

[0022] In one embodiment of this utility model, gaskets are provided between the first baffle 1 and the outer nut 5, and between the second baffle 2 and the spring baffle 6, to distribute pressure and prevent damage to the surface of the parts.

[0023] Reference Appendix Figure 3 A normally functioning truncated cone spiral spring 7 has a spring baffle 6, an inner nut 4, and an outer nut 5 sequentially mounted on its top, with the inner nut 4 in a tightened state. Before maintenance, the maintenance personnel remove the outer nut 5, place the second baffle 2 over the inner nut 4 with the second baffle 2 tightly against the spring baffle 6, install the first baffle 1 on the support rod, tighten the outer nut 5 on the side of the first baffle 1 away from the inner nut 4, and install a jack 3 between the first baffle 1 and the second baffle 2. Adjust the jack 3 to loosen the inner nut 4, and then adjust the inner nut 4 to the appropriate position to complete the adjustment or disassembly of the truncated cone spiral spring.

[0024] This utility model provides a device for disassembling a truncated cone spiral spring. By setting up components such as a first baffle, a second baffle, and a jack, a simple and easy-to-operate disassembly device is formed. Maintenance personnel only need to accurately install the device and adjust the jack to quickly disassemble and tighten the truncated cone spiral spring, improving maintenance efficiency and reducing maintenance time. The jack in the device can provide stable thrust during maintenance, ensuring safety and reliability during disassembly, reducing dangerous operations such as manual hammering and prying, and avoiding the occurrence of safety accidents.

[0025] The foregoing description describes some exemplary embodiments of this utility model. It is understood that the above embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. The features in these embodiments can be recombine in a suitable manner, and the resulting solutions are still within the scope of protection claimed by this utility model. Based on the above embodiments, all other embodiments obtained by those skilled in the art without inventive effort, that is, all modifications, equivalent substitutions, and improvements made within the spirit and principles of this application, fall within the scope of protection claimed by this utility model.

Claims

1. A device for disassembling a truncated cone spiral spring, characterized in that, The system includes a first baffle (1), a second baffle (2), a jack (3), an inner nut (4), an outer nut (5), and a spring baffle (6); a truncated cone spiral spring (7) is fitted onto a support rod (8); the first baffle (1), the second baffle (2), and the spring baffle (6) each have a hole with a diameter larger than the outer diameter of the support rod (8) at their center; the first baffle (1), the second baffle (2), the inner nut (4), the outer nut (5), and the spring baffle (6) are all fitted onto the support rod (8); the spring baffle (6) presses against the top of the truncated cone spiral spring (7), and the inner nut (4) is positioned on the spring baffle. The spring baffle (6) is located away from the truncated cone spiral spring (7), and the outer diameter of the spring baffle (6) is larger than the outer diameter of the inner nut (4); the first baffle (1) is located on the side of the inner nut (4) away from the spring baffle (6), and there is a distance between the first baffle (1) and the inner nut (4); the second baffle (2) is fitted outside the inner nut (4), and the second baffle (2) is in close contact with the spring baffle (6); a jack (3) is provided between the first baffle (1) and the second baffle (2); the outer nut (5) is located on the side of the first baffle (1) away from the jack (3).

2. The device for disassembling a truncated cone spiral spring according to claim 1, characterized in that, The jack (3) includes a vertical jack, a spiral jack, a split jack, or a rack and pinion jack.

3. The device for disassembling a truncated cone spiral spring according to claim 1, characterized in that, The first baffle (1) and the second baffle (2) are provided with grooves that are adapted to the jack (3).

4. The device for disassembling a truncated cone spiral spring according to claim 1, characterized in that, The inner walls of the inner nut (4) and the outer nut (5) are both threaded, and the surface of the support rod (8) is threaded to match the inner nut (4) and the outer nut (5).

5. The device for disassembling a truncated cone spiral spring according to claim 1, characterized in that, Gaskets are provided between the first baffle (1) and the outer nut (5), and between the second baffle (2) and the spring baffle (6).