Mattress cutting, processing and forming device

By designing a mattress cutting and forming device, which uses cylinders and motors to drive the cutting blade for automatic adjustment, the problem of low cutting precision in existing technologies has been solved, and the automation and precision of mattress cutting have been achieved.

CN223545307UActive Publication Date: 2025-11-14FOSHAN SIMMONS SHEMENG FURNITURE CO LTD
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Patent Information

Application Number
CN202423112865.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-14
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing mattress cutting devices use a single-cut, single-sided method, with the cutting disc position fixed. The mattress position needs to be manually adjusted, which makes the operation cumbersome and prone to human error, affecting the cutting accuracy.

Method used

A mattress cutting and forming device was designed, comprising a support platform, a fixed top plate, an adjustable slide plate, a limiting pressure plate, a sliding support box, and a motor. The cutting blade is driven by a cylinder and a motor to achieve automatic adjustment of the cutting blade position and spacing. Combined with the limiting structure, the mattress is prevented from expanding, thus improving the cutting accuracy.

Benefits of technology

It has achieved automation and precision in mattress cutting, reduced human error, improved cutting efficiency and accuracy, and simplified the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mattress cutting, processing and forming device which comprises a supporting platform, the mattress supporting device has the advantages that the limiting plates and the limiting pressing plates are arranged, the limiting plates symmetrically sliding on the supporting platform limit a placed mattress, the height position of the limiting pressing plates sliding on the inner sides of the limiting plates is adjusted, and the mattress supporting device is convenient to use and high in practicability. A mattress placed on a supporting platform is pressed downwards through a limiting pressing plate, the mattress can be prevented from expanding and bouncing when the mattress is cut, the stability is further improved, a sliding supporting box, a third air cylinder and a motor are arranged, the output end of the third air cylinder drives the positions of the sliding supporting box, the motor and a cutting knife to be adjusted, and the cutting efficiency is improved. And the positions of the sliding branch box, the motor and the cutting knives are adjusted, the distance between the two cutting knives is adjusted, and adjustment of the cutting distance of the cutting knives is completed.
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Description

Technical Field

[0001] This utility model relates to the field of mattress cutting technology, specifically a mattress cutting and forming device. Background Technology

[0002] A mattress is a mat placed on a bed to support a person's back and make them comfortable while sleeping. Mattresses are usually designed to work with bed frames to reduce friction between the mattress and the floor and extend the mattress's lifespan. In the field of mattress production and custom processing, ensuring the flatness of the mattress edges and the accuracy of dimensions is crucial. However, most mattress cutting devices on the market currently use a single-sided cutting method, and the position of the cutting disc is often fixed. Operators must manually adjust the position of the mattress to fit the cutting disc. This process is not only cumbersome but also prone to introducing human error, affecting the cutting accuracy. Utility Model Content

[0003] The purpose of this utility model is to provide a mattress cutting and forming device to solve the problem mentioned in the background art that the current mattress cutting devices on the market generally adopt a single-sided cutting method, and the position of the cutting disc is often fixed. The operator must manually adjust the position of the mattress to adapt to the cutting disc. This process is not only cumbersome, but also prone to human error, affecting the cutting accuracy.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a mattress cutting and forming device, comprising:

[0005] Support platform;

[0006] Fixed top plates are symmetrically arranged on the top of the support platform;

[0007] An adjustable slide plate is slidably disposed inside a fixed top plate. A limiting plate is provided on the inner side of the adjustable slide plate, and the limiting plate is slidably connected to the support platform.

[0008] The limiting pressure plate is slidably disposed on the inner side of the limiting plate;

[0009] Adjustable support box, which is placed above the support platform;

[0010] The sliding support box is symmetrically slidably installed inside the adjusting support box;

[0011] Cylinder No. 3 is installed inside the sliding support box, and the output end of cylinder No. 3 is fixedly connected to the adjusting support box.

[0012] An electric motor is installed inside the sliding support box, and a cutting blade is fixedly connected to the output end of the motor.

[0013] The cutting grooves are symmetrically formed on the top of the support platform, and the cutting grooves cooperate with the cutting blade.

[0014] As a preferred embodiment of this utility model, it further includes a support frame, which is placed on the outside of the support platform. A linear module is symmetrically installed on the top of the support frame. An adjusting base is installed on the moving slide of the linear module. A second cylinder is installed on the top of the adjusting base, and the output end of the second cylinder is fixedly connected to the adjusting support box.

[0015] As a preferred embodiment of this utility model: the bottom of the support platform is fixedly connected to a fixed base box, a sliding plate is symmetrically slidably arranged inside the fixed base box, an adjusting support plate is fixedly connected to the top of the sliding plate, and the inner side of the adjusting support plate is fixedly connected to the adjusting slide plate.

[0016] As a preferred embodiment of this utility model: a first cylinder is symmetrically installed inside the fixed base box, the output end of the first cylinder is fixedly connected to the sliding plate, and a third limiting rod is symmetrically slidably arranged inside the sliding plate, one end of the third limiting rod is fixedly connected to the fixed base box.

[0017] As a preferred embodiment of this utility model: a fixed side plate is fixedly connected to the inner side of the limiting plate, an adjusting bolt is threadedly connected to the inside of the fixed side plate, the bottom end of the adjusting bolt is rotatably connected to the limiting pressure plate, and a first limiting rod is symmetrically slidably arranged inside the fixed side plate, the bottom end of the first limiting rod is fixedly connected to the limiting pressure plate.

[0018] As a preferred embodiment of this utility model: the top of the adjusting support box is symmetrically fixed with a fourth limiting rod, the fourth limiting rod is slidably connected to the adjusting base frame, the outer side of the limiting plate is symmetrically fixed with a second limiting rod, the second limiting rod is slidably connected to the fixed top plate, and the other end of the second limiting rod is fixedly connected to the adjusting support plate.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a limiting plate and a limiting pressure plate, the limiting plate that slides symmetrically on the support platform can limit the mattress placed on it. By adjusting the height of the limiting pressure plate that slides inside the limiting plate, the limiting pressure plate can press down on the mattress placed on the support platform, which can prevent the mattress from expanding and bouncing when cutting the mattress, thus further improving stability. By setting a sliding support box, a No. 3 cylinder and a motor, the output end of the No. 3 cylinder can drive the sliding support box, the motor and the cutting blade to adjust their positions. By adjusting the positions of the sliding support box, the motor and the cutting blade, the distance between the two cutting blades can be adjusted, thus completing the adjustment of the cutting distance of the cutting blade. Attached Figure Description

[0020] Figure 1 This is a top view of the present invention;

[0021] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the adjustable support box of this utility model;

[0023] Figure 4 This is a bottom view of the internal structure of the fixed base box of this utility model.

[0024] In the diagram: 1. Support platform; 2. Support frame; 3. Fixed top plate; 4. Adjustable sliding plate; 5. Limiting plate; 6. Fixed side plate; 7. Adjusting bolt; 8. Limiting rod No. 1; 9. Limiting pressure plate; 10. Limiting rod No. 2; 11. Adjusting support plate; 12. Sliding plate; 13. Fixed base box; 14. Cylinder No. 1; 15. Limiting rod No. 3; 16. Linear module; 17. Adjusting base frame; 18. Cylinder No. 2; 19. Adjusting support box; 20. Limiting rod No. 4; 21. Sliding support box; 22. Cylinder No. 3; 23. Motor; 24. Cutting blade; 25. Cutting groove. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 4 This utility model provides a technical solution: a mattress cutting and forming device, comprising: a support platform 1; a fixed top plate 3 symmetrically fixed to the top of the support platform 1; an adjusting slide plate 4 slidably disposed inside the fixed top plate 3, with a limiting plate 5 fixedly connected to the inner side of the adjusting slide plate 4, and the limiting plate 5 slidably connected to the support platform 1; a limiting pressure plate 9 slidably disposed inside the limiting plate 5; an adjusting support box 19 disposed above the support platform 1; a sliding support box 21 symmetrically slidably disposed inside the adjusting support box 19; a third cylinder 22 installed inside the sliding support box 21, with the output end of the third cylinder 22 fixedly connected to the adjusting support box 19; a motor 23 installed inside the sliding support box 21, with a cutting blade 24 fixedly connected to the output end of the motor 23; and cutting grooves 25 symmetrically opened on the top of the support platform 1, the cutting grooves 25 cooperating with the cutting blades 24.

[0027] Understandably, this invention places the mattress to be cut on the support platform 1, centrally controls the device via an external controller, and centrally powers it via an external power source. Rotating the adjusting bolt 7 upwards moves the limiting pressure plate 9 upwards, which in turn moves the sliding plate 12 within the fixed base box 13 via the output of the first cylinder 14. The sliding plate 12 moves the adjusting support plate 11 and the adjusting slide plate 4, which in turn moves the limiting plate 5 on the support platform 1, thus limiting the mattress on both sides. Rotating the adjusting bolt 7 moves the limiting pressure plate 9 downwards, pressing down on the mattress to prevent it from expanding and bouncing during cutting. The output end of cylinder 22 pushes the adjusting support box 19, and the reaction force pushes the sliding support box 21, motor 23 and cutting blade 24 to move. The sliding support box 21 slides within the adjusting support box 19 to adjust the distance between the two cutting blades 24. The cutting blade 24 is adjusted to the position of the corresponding cutting groove 25. The output end of motor 23 drives the cutting blade 24 to rotate. The output end of cylinder 18 drives the adjusting support box 19 to adjust the height position, and adjusts the cutting height of the cutting blade 24. The moving slide of linear module 16 drives the adjusting base frame 17, cylinder 18, adjusting support box 19, sliding support box 21 and cutting blade 24 to move as a whole, cutting the mattress on the support platform 1 into shape, and cutting both sides at the same time, improving cutting efficiency.

[0028] Please see Figures 1 to 4 It also includes a support frame 2, which is placed outside the support platform 1. A linear module 16 is symmetrically installed on the top of the support frame 2. An adjustable base frame 17 is installed on the moving slide of the linear module 16. A second cylinder 18 is installed on the top of the adjustable base frame 17. The output end of the second cylinder 18 is fixedly connected to the adjustable support box 19.

[0029] It is understood that this utility model uses the output end of the second cylinder 18 to drive the adjusting support box 19 to adjust its height position, thereby completing the height position adjustment of the adjusting support box 19, the sliding support box 21, and the cutting blade 24.

[0030] Please see Figures 1 to 4 The bottom of the support platform 1 is fixedly connected to a fixed base box 13. A sliding plate 12 is symmetrically slidably arranged inside the fixed base box 13. An adjusting support plate 11 is fixedly connected to the top of the sliding plate 12. The inner side of the adjusting support plate 11 is fixedly connected to the adjusting slide plate 4.

[0031] It is understood that the sliding plate 12 of this utility model slides within the fixed base box 13. When the sliding plate 12 slides and adjusts, it drives the adjusting support plate 11 and the adjusting slide plate 4 to move, so as to facilitate the movement of the limiting plate 5 through the adjusting slide plate 4 to limit the mattress on the support platform 1.

[0032] Please see Figures 1 to 4 A cylinder 14 is symmetrically installed inside the fixed base box 13. The output end of the cylinder 14 is fixedly connected to the sliding plate 12. A limit rod 15 is symmetrically slidably arranged inside the sliding plate 12. One end of the limit rod 15 is fixedly connected to the fixed base box 13.

[0033] It is understood that this utility model uses the output end of cylinder 14 to drive the sliding plate 12 to move and adjust. When the sliding plate 12 moves and adjusts, it slides and is limited on the outside of the third limit rod 15, thereby improving the adjustment stability of the sliding plate 12.

[0034] Please see Figures 1 to 4 A fixed side plate 6 is fixedly connected to the inner side of the limiting plate 5. An adjusting bolt 7 is threadedly connected inside the fixed side plate 6. The bottom end of the adjusting bolt 7 is rotatably connected to the limiting pressure plate 9. A first limiting rod 8 is symmetrically slidably arranged inside the fixed side plate 6. The bottom end of the first limiting rod 8 is fixedly connected to the limiting pressure plate 9.

[0035] It is understood that this utility model, by rotating the adjusting bolt 7, which is threaded inside the fixed side plate 6, adjusts the height of the limiting pressure plate 9 inside the limiting plate 5, and presses down on the mattress placed on the support platform 1 by the limiting pressure plate 9, which can prevent the mattress from expanding and bouncing when the mattress is cut.

[0036] Please see Figures 1 to 4 The top of the adjusting support box 19 is symmetrically fixed with a fourth limiting rod 20, which is slidably connected to the adjusting base frame 17. The outer side of the limiting plate 5 is symmetrically fixed with a second limiting rod 10, which is slidably connected to the fixed top plate 3. The other end of the second limiting rod 10 is fixed to the adjusting support plate 11.

[0037] It is understandable that the second limiting rod 10 of this utility model is fixed between the limiting plate 5 and the adjusting support plate 11 to improve the adjustment stability of the limiting plate 5.

[0038] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mattress cutting and forming device, characterized in that, include: Support platform (1); A fixed top plate (3) is symmetrically arranged on the top of the support platform (1); Adjustable slide plate (4) is slidably disposed inside the fixed top plate (3). A limiting plate (5) is provided on the inner side of the adjustable slide plate (4). The limiting plate (5) is slidably connected to the support platform (1). Limiting pressure plate (9) is slidably disposed on the inner side of limiting plate (5); Adjustable support box (19), the adjustable support box (19) is placed above the support platform (1); The sliding support box (21) is symmetrically slidably arranged inside the adjusting support box (19); Cylinder No. 3 (22) is installed inside the sliding support box (21), and the output end of the cylinder No. 3 (22) is fixedly connected to the adjusting support box (19); The motor (23) is installed inside the sliding support box (21), and the output end of the motor (23) is fixedly connected to the cutting blade (24); Cutting grooves (25) are symmetrically opened on the top of the support platform (1), and the cutting grooves (25) cooperate with the cutting blade (24).

2. The mattress cutting and forming device according to claim 1, characterized in that: It also includes a support frame (2), which is placed outside the support platform (1). A linear module (16) is symmetrically installed on the top of the support frame (2). An adjusting base frame (17) is installed on the moving slide of the linear module (16). A second cylinder (18) is installed on the top of the adjusting base frame (17). The output end of the second cylinder (18) is fixedly connected to the adjusting support box (19).

3. The mattress cutting and forming device according to claim 1, characterized in that: The bottom of the support platform (1) is fixedly connected to a fixed base box (13), and a sliding plate (12) is symmetrically slidably arranged inside the fixed base box (13). An adjusting support plate (11) is fixedly connected to the top of the sliding plate (12), and the inner side of the adjusting support plate (11) is fixedly connected to the adjusting slide plate (4).

4. The mattress cutting and forming device according to claim 3, characterized in that: A cylinder (14) is symmetrically installed inside the fixed base box (13). The output end of the cylinder (14) is fixedly connected to the sliding plate (12). A third limiting rod (15) is symmetrically slidably arranged inside the sliding plate (12). One end of the third limiting rod (15) is fixedly connected to the fixed base box (13).

5. The mattress cutting and forming device according to claim 1, characterized in that: A fixed side plate (6) is fixedly connected to the inner side of the limiting plate (5). An adjusting bolt (7) is threadedly connected to the inside of the fixed side plate (6). The bottom end of the adjusting bolt (7) is rotatably connected to the limiting pressure plate (9). A first limiting rod (8) is symmetrically slidably arranged inside the fixed side plate (6). The bottom end of the first limiting rod (8) is fixedly connected to the limiting pressure plate (9).

6. The mattress cutting and forming device according to claim 3, characterized in that: The top of the adjusting support box (19) is symmetrically fixed with a fourth limiting rod (20), which is slidably connected to the adjusting base frame (17). The outer side of the limiting plate (5) is symmetrically fixed with a second limiting rod (10), which is slidably connected to the fixed top plate (3). The other end of the second limiting rod (10) is fixed to the adjusting support plate (11).