Compression roller mechanism for slicer

By setting grooves and limiting components on the pressure rollers of the slitting machine, the problems of compression and equipment deformation during the cutting process of the foam board are solved, achieving efficient cutting and equipment safety, and reducing production costs and the risk of mechanical injury.

CN223545343UActive Publication Date: 2025-11-14ZHEJIANG XINHENGTAI ADVANCED MATERIAL
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Patent Information

Application Number
CN202423153218.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing slitting machines increase friction by increasing downward pressure when cutting polymer foam materials, resulting in material compression, substandard thickness, and easy deformation of long pressure rollers, thus increasing production costs.

Method used

Design a pressure roller mechanism for a slitting machine. The upper pressure roller has grooves on its surface and is equipped with a limiting component. The upper pressure roller is limited by a limiting roller. A protective plate prevents the bubble board from getting caught. A protective rod prevents misoperation. The structure of the upper pressure roller is improved to avoid compression and deformation.

Benefits of technology

Ensuring normal conveying of foamed sheets under relatively low pressure avoids substandard thickness, extends equipment life, reduces production costs, and lowers the risk of mechanical injury.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of foam board production, in particular to a compression roller mechanism for a slicer, which comprises a frame, an upper compression roller and a lower compression roller, the upper compression roller and the lower compression roller are rotatably arranged on the frame, grooves are arranged on the surface of the upper compression roller, and a limit component is arranged at the upper end of the upper compression roller. The limiting assembly comprises a limiting mounting frame fixedly arranged on the rack and limiting rollers rotationally arranged on the limiting mounting frame, the two sets of limiting rollers are arranged on the two sides of the upper end of the upper pressing roller correspondingly, and a protection plate is arranged at the side end of the limiting mounting frame. The grooves are formed in the surface of the upper compression roller, so that the friction between the compression roller and the foam plate is improved, and the foam plate is prevented from being compressed due to overlarge downward pressure; the limiting assembly is arranged at the upper end of the upper pressing roller, the upper pressing roller is limited through the limiting assembly, and the situation that the upper pressing roller deforms in the long-time use process, and then the cut foam board is thin in the middle and thick on the two sides is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of foam board production technology, and specifically to a pressure roller mechanism for a slitting machine. Background Technology

[0002] Polymer foam materials are lightweight, durable, and easy-to-process materials with excellent properties such as heat insulation, sound insulation, fire resistance, water resistance, and corrosion resistance. Examples include EVA foam, PE foam, TPE foam, MPP foam, and EPDM foam. With continuous technological advancements and evolving market demands, their application areas are constantly expanding and deepening, finding widespread use in fields such as construction, advertising, furniture, transportation, and packaging. In the future, polymer foam materials will play an even more advantageous role in more fields.

[0003] Currently, after the foamed board is vulcanized and shaped, it needs to be cut into different sizes by a slitting machine according to the actual process requirements. Some smaller products even need to be cut multiple times from the same substrate. Existing slitting machines usually use upper and lower pressure rollers to apply pressure to the foamed board to achieve the conveying of the foamed board. However, because the pressure rollers and the foamed board are relatively smooth, sufficient downward pressure needs to be applied to the foamed board to prevent it from slipping during the cutting process. However, because the foamed board itself has a certain degree of plasticity, this method of increasing the friction between the pressure rollers and the foamed board by increasing the downward pressure will cause the foamed board itself to be compressed due to excessive pressure, resulting in a reduction in thickness. Especially when multiple cuts are performed, the thickness of the cut products often does not meet the standards. In this case, a certain allowance for the thickness of the foamed board is usually required, which increases the production cost. At the same time, in order to meet the cutting requirements of foamed boards of different sizes, the pressure rollers of the slitting machine are often long. When cutting small-sized foamed boards, the pressure is usually applied to the middle, which can easily cause the middle of the pressure roller to bulge after long-term use. Utility Model Content

[0004] This invention addresses the problems of the prior art by providing a pressure roller mechanism for a slitting machine.

[0005] The objective of this utility model can be achieved through the following technical solution: a pressure roller mechanism for a slitting machine, comprising: a frame and an upper pressure roller and a lower pressure roller rotatably mounted on the frame, wherein the upper pressure roller has grooves on its surface and a limiting component is provided at its upper end, the limiting component includes a limiting mounting bracket fixedly mounted on the frame and a limiting roller rotatably mounted on the limiting mounting bracket, wherein two sets of limiting rollers are provided, the two sets of limiting rollers being respectively mounted on both sides of the upper end of the upper pressure roller, and a protective plate is provided at the side end of the limiting mounting bracket.

[0006] As a further improvement, a protective rod is provided on the frame, and the protective rod is located at the front end of the upper pressure roller.

[0007] As a further improvement, the surface of the limiting roller is covered with a rubber sleeve.

[0008] As a further improvement, the lower end of the limiting mounting bracket is provided with an arc-shaped clearance groove, which is correspondingly provided with the upper pressure roller.

[0009] In a further improvement, the protective plate is fixedly mounted on the limiting mounting bracket by bolts.

[0010] In a further improvement, the limiting roller is located in the middle of the upper pressure roller.

[0011] As a further improvement, the upper pressure roller has a solid internal structure.

[0012] As a further improvement, the surface of the upper pressure roller is coated with a tungsten gold coating.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In actual use, this utility model drives the upper and lower pressure rollers to rotate through an external drive source to realize the conveying and cutting of the bubble board. The grooves set on the surface of the upper pressure roller can increase the friction between the upper pressure roller and the bubble board, thereby ensuring the normal conveying of the bubble board while the pressure roller mechanism is under relatively small pressure. This effectively avoids the bubble board being compressed due to excessive pressure, thus avoiding the situation where the bubble board thickness is not up to standard and saving production costs.

[0015] 2. The upper end of the upper pressure roller of this utility model is provided with a limiting component. During the slitting process, the upper pressure roller is limited by the limiting roller to prevent the upper pressure roller from deforming due to long-term stress, which would result in the slitting bubble board being thin in the middle and thick on both sides, thus effectively extending the service life of the equipment.

[0016] 3. The present invention has a protective plate at the upper end of the upper pressure roller. The gap between the plate and the upper pressure roller is smaller than the thickness of the slit bubble board. The protective plate is used to protect the slit bubble board from being rolled into the pressure roller assembly.

[0017] 4. This utility model has a protective bar on the side where the employee operates the machine to prevent the employee's hand from being caught in the pressure roller assembly due to misoperation, thus reducing the risk of mechanical injury. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0020] Figure 3This is a side view of the limiting component of this utility model;

[0021] Figure 4 This is a schematic diagram of the grooves on the surface of the upper pressure roller of this utility model.

[0022] In the diagram, 1 is the frame; 11 is the upper pressure roller; 12 is the lower pressure roller; 13 is the protective rod; 2 is the limiting assembly; 21 is the limiting mounting bracket; 211 is the arc-shaped clearance groove; 22 is the limiting roller; and 3 is the protective plate. Detailed Implementation

[0023] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The following describes the embodiments and appendices. Figures 1-4 The technical solution of this utility model will be further described below.

[0026] Example 1

[0027] A pressure roller mechanism for a slitting machine includes: a frame 1 and an upper pressure roller 11 and a lower pressure roller 12 rotatably mounted on the frame 1. The upper pressure roller 11 has grooves on its surface and a limit assembly 2 at its upper end. The limit assembly 2 includes a limit mounting frame 21 fixedly mounted on the frame 1 and a limit roller 22 rotatably mounted on the limit mounting frame 21. Two sets of limit rollers 22 are provided, and the two sets of limit rollers 22 are respectively located on both sides of the upper end of the upper pressure roller 11. A protective plate 3 is provided on the side end of the limit mounting frame 21.

[0028] like Figures 1-4As shown, in actual use, this utility model drives the upper and lower pressure rollers to rotate through an external drive source to achieve the conveying and cutting of the bubble sheet. The grooves on the surface of the upper pressure roller 11 can increase the friction between the upper pressure roller 11 and the bubble sheet, thereby ensuring the normal conveying of the bubble sheet while the pressure roller mechanism is under relatively low pressure. This effectively avoids the bubble sheet being compressed due to excessive pressure, thus avoiding the situation where the bubble sheet thickness does not meet the standard and saving production costs.

[0029] The upper end of the upper pressure roller 11 is provided with a limiting component 2. During the slitting process, the upper pressure roller 11 is limited by the limiting roller 22 to prevent the upper pressure roller 11 from deforming due to long-term stress, which would result in the slitting bubble board being thin in the middle and thick on both sides.

[0030] The gap between the protective plate 3 and the upper pressure roller 11 is smaller than the thickness of the slit foam board. The protective plate 3 provides protection to prevent the slit foam board from being rolled into the pressure roller assembly.

[0031] As a further preferred embodiment, a protective rod 13 is provided on the frame 1, and the protective rod 13 is located at the front end of the upper pressure roller 11.

[0032] Specifically, the protective rod 13 is installed on the side where the employee operates to prevent the employee's hand from being caught in the pressure roller assembly due to misoperation, thus reducing the risk of mechanical injury.

[0033] As a further preferred embodiment, the limiting roller 22 is covered with a rubber sleeve to reduce wear on the upper pressure roller 11 and extend the service life of the equipment.

[0034] As a further preferred embodiment, the lower end of the limiting mounting bracket 21 is provided with an arc-shaped clearance groove 211, which is correspondingly provided with the upper pressure roller 11.

[0035] As a further preferred embodiment, the protective plate 3 is fixedly mounted on the limiting mounting bracket 21 by bolts for easy installation.

[0036] As a further preferred embodiment, the limiting roller 22 is located in the middle of the upper pressure roller 11.

[0037] Specifically, such as Figure 1 and 2 As shown, the upper pressure roller 11 is limited by the limiting roller 22 to avoid deformation of the upper pressure roller 11 due to prolonged stress when cutting smaller sized foam boards, thus extending the service life of the equipment.

[0038] As a further preferred embodiment, the upper pressure roller has a solid internal structure. By replacing the traditional hollow upper pressure roller with a solid upper pressure roller, fatigue deformation during long-term use is avoided, which would result in uneven thickness of the slit foam board.

[0039] As a further preferred embodiment, the surface of the upper pressure roller is coated with a tungsten gold coating to improve the wear resistance of the upper pressure roller.

[0040] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A pressure roller mechanism for a slitting machine, characterized in that, include: The frame (1) includes an upper pressure roller (11) and a lower pressure roller (12) rotatably mounted on the frame (1). The upper pressure roller (11) has grooves on its surface and a limit assembly (2) is provided at its upper end. The limit assembly (2) includes a limit mounting bracket (21) fixedly mounted on the frame (1) and a limit roller (22) rotatably mounted on the limit mounting bracket (21). There are two sets of limit rollers (22), which are respectively located on both sides of the upper end of the upper pressure roller (11). A protective plate (3) is provided on the side end of the limit mounting bracket (21).

2. The pressure roller mechanism for a slitting machine according to claim 1, characterized in that, A protective rod (13) is provided on the frame (1), and the protective rod (13) is located at the front end of the upper pressure roller (11).

3. The pressure roller mechanism for a slitting machine according to claim 1, characterized in that, The limiting roller (22) is covered with a rubber sleeve.

4. The pressure roller mechanism for a slitting machine according to claim 1, characterized in that, The lower end of the limiting mounting bracket (21) is provided with an arc-shaped clearance groove (211), which is correspondingly provided with the upper pressure roller (11).

5. A pressure roller mechanism for a slitting machine according to claim 1, characterized in that, The protective plate (3) is fixedly mounted on the limiting mounting bracket (21) by bolts.

6. A pressure roller mechanism for a slitting machine according to claim 1 or 3, characterized in that, The limiting roller (22) is located in the middle of the upper pressure roller (11).

7. A pressure roller mechanism for a slitting machine according to claim 1, characterized in that, The upper pressure roller (11) has a solid internal structure.

8. A pressure roller mechanism for a slitting machine according to claim 1, characterized in that, The surface of the upper pressure roller (11) is coated with a tungsten gold coating.