Ultra-cryogenic treatment high-wear-resistance cutting die

By using modular design and cutting dies made of highly wear-resistant materials, the problem of difficulty in quickly changing blades in existing dies has been solved, thereby improving the stability and safety of the cutting process and enhancing the flexibility and adaptability of the equipment.

CN223545392UActive Publication Date: 2025-11-14GUANGZHOU GANGHE METAL PROD CO LTD
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Patent Information

Application Number
CN202423233546.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-14
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing cutting die structure has a low degree of modularity, making it difficult to quickly change blades of different shapes and sizes, which reduces the flexibility and adaptability of the equipment.

Method used

The cutting die adopts a modular design, including a top plate, a blade head, an outer pressing plate, and an inner pressing plate. These are connected by elastic elements to ensure that the pressing plate matches the shape of the blade. Cr12MO1V steel and ultra-deep cryogenic treatment are used to improve the wear resistance of the blade head.

Benefits of technology

It improves material stability and operational safety during the cutting process, ensures cutting quality, and allows for quick replacement of the pressure plate, enhancing the equipment's flexibility and adaptability while reducing the cost of replacing blades.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cutting dies, and discloses an ultra-cryogenic treatment high-wear-resistance cutting die which comprises a top plate, a top plate, a top plate and a bottom plate, the tool bit is mounted at the bottom of the top plate through a connecting piece; the outer pressing plate is arranged below the top plate; the inner pressing plate is arranged below the top plate, and the tool bit is arranged between the outer pressing plate and the inner pressing plate. According to the cutting device, the pressing plate completely matched with the blade in shape is installed around the blade, the stability of materials in the cutting process is guaranteed, the pressing plate can be tightly attached to the materials, the materials are prevented from being clamped in the blade due to vibration or displacement in the cutting process, the cutting quality and operation safety are effectively improved, modular design is adopted, and the cutting efficiency is improved. And the blade, the pressing plate and other key components can be easily replaced, and a user can improve the flexibility and adaptability of the equipment according to different cutting requirements.
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Description

Technical Field

[0001] This utility model relates to the field of cutting die, and in particular to a high wear-resistant cutting die with ultra-deep cryogenic treatment. Background Technology

[0002] Artificial landscaping plants commonly use raw materials including plastics and composite materials. These materials typically possess high hardness and toughness, thus requiring the selection of cutting dies with sufficient hardness to ensure the quality of cutting and slicing. Cutting dies are usually made of metal materials, such as steel plates, which guarantees the die's durability and cutting strength. Their surfaces are engraved with cutting edges, enabling precise cutting of various materials.

[0003] In cutting die design, to ensure stability and accuracy during the cutting process, a pressure plate that perfectly matches the shape of the blade is usually installed around the blade. The main purpose of this design is to stabilize the position of the material after cutting by using the pressure plate, preventing it from getting stuck in the blade due to vibration or displacement during the cutting process, thereby ensuring cutting quality and operational safety.

[0004] Existing cutting dies have a relatively fixed structure and low modularity, making it difficult to quickly change blades of different shapes and sizes according to cutting needs, which reduces the flexibility and adaptability of the equipment. Utility Model Content

[0005] To solve the problems mentioned above, this utility model is implemented through the following technical solution.

[0006] A high-wear-resistant cutting die with ultra-deep cryogenic treatment includes: a top plate; a cutting head, which is mounted on the bottom of the top plate via a connector; an outer pressing plate disposed below the top plate; and an inner pressing plate disposed below the top plate, with the cutting head disposed between the outer pressing plate and the inner pressing plate.

[0007] Preferably, the outer pressing plate includes: a number of movable blocks, the bottom ends of the movable blocks being connected to the top of the outer pressing plate, and the bottom of the top plate having a number of grooves, the movable blocks being connected to the grooves.

[0008] Preferably, the outer pressing plate further includes: a number of first elastic elements, the number of which are respectively connected to the inner walls of the number of grooves, and one end of the number of first elastic elements is respectively connected to the number of movable blocks.

[0009] Preferably, the inner pressing plate includes: a fixed plate disposed between the inner pressing plate and the top plate, the top of the fixed plate being installed at the bottom of the top plate; and a movable plate installed at the top of the inner pressing plate, the movable plate being connected to the fixed plate.

[0010] Preferably, the inner pressing plate further includes: a movable groove, formed at the bottom of the fixed plate, the movable plate being connected in the movable groove; and a second elastic member, one end of which is connected to the inner wall of the movable groove and the other end of which is connected to the top of the movable plate.

[0011] Preferably, the top plate is connected to the connector by screws.

[0012] Preferably, the cutter head is connected to a connector by bolts, and the connector is L-shaped.

[0013] Preferably, the outer pressing plate is connected to the moving block by bolts.

[0014] Preferably, the inner pressing plate is connected to the movable plate by bolts, and the number of bolts on the inner pressing plate is at least two.

[0015] Preferably, the top plate includes a connector mounted on the top of the top plate.

[0016] This invention provides a high-wear-resistant cutting die that has undergone ultra-deep cryogenic treatment. Compared with existing technologies, it offers the following advantages: By installing a pressing plate around the blade that perfectly matches its shape, the stability of the material during cutting is ensured. The pressing plate fits tightly against the material, preventing it from getting stuck in the blade due to vibration or displacement during cutting, effectively improving cutting quality and operational safety. The modular design allows for easy replacement of key components such as the blade and pressing plate. Users can quickly replace blades of different shapes and sizes, as well as corresponding pressing plates, according to different cutting needs, improving the flexibility and adaptability of the equipment. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure 2 This is a three-dimensional structural diagram from another perspective of the present invention.

[0019] Figure 3 This is a schematic diagram of the top plate and cutter head structure proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of the top plate and outer pressing plate structure proposed in this utility model.

[0021] Figure 5 This is a schematic diagram of the top plate and inner pressing plate structure proposed in this utility model.

[0022] Figure 6 This is a schematic diagram of the cross-sectional structure of the top plate and the outer pressing plate proposed in this utility model.

[0023] Figure 7This is a schematic diagram of the cross-sectional structure of the rolling plate, fixed plate, and movable plate proposed in this utility model.

[0024] The attached figures are labeled as follows:

[0025] 100. Top plate; 101. Connector; 102. Groove; 103. Connector;

[0026] 200. Blade tip;

[0027] 300. Outer pressing plate; 301. Moving block; 302. First elastic element;

[0028] 400. Inner pressing plate; 401. Fixed plate; 402. Moving plate; 403. Second elastic element. Detailed Implementation

[0029] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of protection of the present invention.

[0030] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.

[0031] Reference Figures 1-7 A high-wear-resistant cutting die with ultra-deep cryogenic treatment includes: a top plate 100; a cutting head 200, which is installed at the bottom of the top plate 100 via a connector 103; an outer pressing plate 300 disposed below the top plate 100; and an inner pressing plate 400 disposed below the top plate 100, with the cutting head 200 disposed between the outer pressing plate 300 and the inner pressing plate 400.

[0032] In this embodiment, the outer pressing plate 300 and the inner pressing plate 400 are obtained by cutting and separating a single plate. During the assembly of the cutting die, the cutting head 200 is first installed on the top plate 100, and then a single plate is installed below the top plate 100, with the plate having the same dimensions as the top plate 100. Bolts are used to fix the plate to the moving block 301 and the moving plate 402. The top plate 100 is connected to the output shaft of the cutting machine, which drives the top plate 100 downwards. The plate stops moving when it contacts the cutting table, and the cutting head 200 continues to move downwards following the top plate 100. At this point, the cutting head 200 cuts the entire plate to form the outer pressing plate 300. The outer pressing plate 300 and the inner pressing plate 400 are two plates, and the shapes of the outer pressing plate 300 and the inner pressing plate 400 can also be adapted to the shape of the current cutting head 200. The outer pressing plate 300 is connected by several moving blocks 301, and the inner pressing plate 400 is connected by moving plates 402. Then, a true length cutting operation can be performed. After the material is placed on the cutting table, the outer pressing plate 300 and the inner pressing plate 400 first press and fix the material. The cutting head 200 passes between the outer pressing plate 300 and the inner pressing plate 400 and cuts the material. When the cutting head 200 is reset after cutting, the outer pressing plate 300 and the inner pressing plate 400 can press and fix the cut material on the cutting table.

[0033] The aforementioned tool tip 200 is made of Cr12MO1V steel, which possesses excellent toughness, wear resistance, and dimensional stability. After austenitization at 1060℃, high-hardness acicular martensite, finely dispersed granular carbides, and a certain amount of retained austenite are obtained. Subsequent ultra-deep cryogenic treatment at approximately -90℃ promotes the transformation of retained austenite into martensite and increases carbide precipitation, further enhancing the tool's wear resistance and dimensional stability. After quenching and ultra-deep cryogenic composite treatment, the hardness reaches 63-65 HRC. The metallographic structure consists of finely dispersed carbides and acicular martensite. Compared to conventional quenching and tempering processes, the hardness of tool tip 200 is increased by 3-5 HRC, effectively improving wear resistance. The service life of tool tip 200 is also extended, significantly reducing costs and improving work efficiency.

[0034] Reference Figure 2 and Figure 6 The outer pressing plate 300 includes: several movable blocks 301, the bottom ends of which are connected to the top of the outer pressing plate 300; a groove 102 is provided at the bottom of the top plate 100, the number of which is several; the movable blocks 301 are connected in the groove 102; and several first elastic elements 302, which are respectively connected to the inner walls of the grooves 102, and one end of each first elastic element 302 is respectively connected to the movable blocks 301.

[0035] When the aforementioned movable block 301 is squeezed, it moves within the groove 102. The movable block 301 squeezes the first elastic element 302, and the first elastic element 302 can drive the movable block 301 to reset. The first elastic element 302 can be a spring or a spring block.

[0036] Reference Figure 2 and Figure 7 The inner pressing plate 400 includes: a fixed plate 401 disposed between the inner pressing plate 400 and the top plate 100, the top of the fixed plate 401 being installed at the bottom of the top plate 100; a movable plate 402 installed at the top of the inner pressing plate 400, the movable plate 402 being connected to the fixed plate 401; the inner pressing plate 400 further includes: a movable groove formed at the bottom of the fixed plate 401, the movable plate 402 being connected in the movable groove; and a second elastic member 403, one end of which is connected to the inner wall of the movable groove, and the other end of which is connected to the top of the movable plate 402.

[0037] When the aforementioned movable plate 402 is compressed, it can move within the movable groove and compress the second elastic element 403. The second elastic element 403 can drive the movable plate 402 to reset and move. The second elastic element 403 can be a spring or a spring block.

[0038] Reference Figure 1 and Figure 2 The top plate 100 is connected to the connector 103 by screws; the cutter head 200 is connected to the connector 103 by bolts. The connector 103 is L-shaped. The L-shaped connector 103 can be connected to both the top plate 100 and the cutter head 200, making the installation of the cutter head 200 more stable and less prone to loosening. The bolt connection method facilitates the replacement of the cutter head 200 and makes maintenance convenient.

[0039] Reference Figure 1 and Figure 2 The outer pressing plate 300 is connected to the moving block 301 by bolts.

[0040] Reference Figure 1 and Figure 2 The inner pressing plate 400 is connected to the movable plate 402 by bolts, and the number of bolts on the inner pressing plate 400 is at least two.

[0041] Reference Figure 1 and Figure 2 The top plate 100 includes a connector 101, which is installed on the top of the top plate 100. The connector 101 facilitates the connection of the top plate 100 with other devices. The top of the connector 101 may have an internal hexagonal groove to facilitate the connection with other devices.

[0042] During use, connect the cutter head 200 to the L-shaped connector 103 with bolts, ensuring a secure connection. Then, install the connector 103 to the bottom of the top plate 100 and secure it with screws. Place a whole piece of board (before cutting) under the top plate 100 and connect the board to the moving block 301 and the moving plate 402 with bolts. At this point, the board and the top plate 100 are the same size, covering the entire bottom of the top plate 100. Connect the top plate 100 to the output shaft of the cutting machine through the connector 101, ensuring a stable and reliable connection. Start the cutting machine, moving the top plate 100 downwards until the board contacts the cutting table. The cutter head 200 follows the top plate 100 downwards to cut the entire board. After cutting, the board is divided into an outer pressing plate 300 and an inner pressing plate 400, the shapes of which are adapted to the cutter head 200. Check whether the outer pressing plate 300 and the inner pressing plate 400 are installed correctly, whether the moving block 301 and the moving plate 402 can move freely within the groove 102 and the moving slot, and check whether the connection between the first elastic element 302 and the second elastic element 403 is firm. Place the material to be cut on the cutting table, ensuring the material is flat and accurately positioned. Start the cutting machine; the top plate 100 drives the cutter head 200, the outer pressing plate 300, and the inner pressing plate 400 downwards. The outer pressing plate 300 and the inner pressing plate 400 first press and fix the material, ensuring that the material will not move during the cutting process. The cutter head 200 passes between the outer pressing plate 300 and the inner pressing plate 400 to precisely cut the material. During the cutting process, the high wear resistance and dimensional stability of the cutter head 200 ensure cutting accuracy and efficiency. After cutting, the cutter head 200 is reset, and the outer pressing plate 300 and the inner pressing plate 400, under the action of the first elastic element 302 and the second elastic element 403, press and fix the cut material on the cutting table for easy subsequent operation.

[0043] In summary, compared with existing technologies, it has the following beneficial effects:

[0044] By installing a pressing plate around the blade that perfectly matches the blade shape, the stability of the material during the cutting process is ensured. The pressing plate can fit tightly against the material, preventing it from getting stuck in the blade due to vibration or displacement during the cutting process, effectively improving the cutting quality and operational safety.

[0045] The modular design allows for easy replacement of key components such as blades and pressure plates. Users can quickly change blades of different shapes and sizes, as well as corresponding pressure plates, according to different cutting needs, thus improving the flexibility and adaptability of the equipment.

[0046] The 200 blade is made of high-performance materials such as Cr12MO1V steel and is strengthened through processes such as ultra-deep cryogenic treatment, which significantly improves its wear resistance and service life, and helps to reduce the cost of cutting quality decline and frequent blade replacement caused by blade wear.

[0047] Therefore, although the present invention has been described herein with reference to specific embodiments thereof, freedom of modification, various changes and substitutions are also within the scope of the above disclosure, and it should be understood that in some cases, certain features of the present invention may be adopted without departing from the scope and spirit of the invention and without corresponding use of other features. Thus, many modifications can be made to adapt a particular environment or material to the essential scope and spirit of the present invention. The present invention is not intended to be limited to the specific terms used in the following claims and / or the specific embodiments disclosed as the best mode of carrying out the present invention, but the present invention will include any and all embodiments and equivalents falling within the scope of the appended claims. Therefore, the scope of the present invention will be determined only by the appended claims.

Claims

1. A high-wear-resistant cutting die subjected to ultra-deep cryogenic treatment, characterized in that, include: Top plate (100); A cutting head (200) is mounted on the bottom of a top plate (100) via a connector (103); An outer pressing plate (300) is disposed below the top plate (100); The inner pressing plate (400) is located below the top plate (100), and the blade (200) is located between the outer pressing plate (300) and the inner pressing plate (400).

2. The ultra-deep cryogenic treatment high wear-resistant cutting die according to claim 1, characterized in that, The outer pressing plate (300) includes: There are several movable blocks (301), the bottom of which is connected to the top of the outer pressing plate (300). The bottom of the top plate (100) is provided with a groove (102), and there are several grooves (102). The movable blocks (301) are connected in the grooves (102).

3. The ultra-deep cryogenic treatment high wear-resistant cutting die according to claim 2, characterized in that, The outer pressing plate (300) also includes: The number of first elastic elements (302) is several. The several first elastic elements (302) are respectively connected to the inner wall of several grooves (102), and one end of the several first elastic elements (302) is respectively connected to several moving blocks (301).

4. The ultra-deep cryogenic treatment high wear-resistant cutting die according to claim 1, characterized in that, The inner pressing plate (400) includes: A fixing plate (401) is disposed between the inner pressing plate (400) and the top plate (100), with the top of the fixing plate (401) mounted on the bottom of the top plate (100); A movable plate (402) is installed on top of the inner pressing plate (400), and the movable plate (402) is connected to the fixed plate (401).

5. A high-wear-resistant cutting die subjected to ultra-deep cryogenic treatment according to claim 4, characterized in that, The inner pressing plate (400) also includes: A movable slot is formed at the bottom of the fixed plate (401), and the movable plate (402) is connected in the movable slot; The second elastic element (403) is connected at one end to the inner wall of the moving groove and at the other end to the top of the moving plate (402).

6. A high-wear-resistant cutting die subjected to ultra-deep cryogenic treatment according to claim 1, characterized in that, The top plate (100) is connected to the connector (103) by screws.

7. A high-wear-resistant cutting die with ultra-deep cryogenic treatment according to claim 1, characterized in that, The cutter head (200) is connected to the connector (103) by bolts, and the connector (103) is L-shaped.

8. A high-wear-resistant cutting die with ultra-deep cryogenic treatment according to claim 2, characterized in that, The outer pressing plate (300) is connected to the moving block (301) by bolts.

9. A high-wear-resistant cutting die subjected to ultra-deep cryogenic treatment according to claim 4, characterized in that, The inner pressing plate (400) is connected to the movable plate (402) by bolts, and the number of bolts on the inner pressing plate (400) is at least two.

10. A high-wear-resistant cutting die for ultra-deep cryogenic treatment according to claim 1, characterized in that, The top plate (100) includes: A connector (101) is installed on top of the top plate (100).