High-resilience sportswear fabric

By combining high-elastic latex strips, reinforcing films, and antistatic layers, the problem of decreased elasticity in elastic knitted fabrics after long-term stretching is solved, achieving a close fit and electrostatic protection for high-resilience sportswear, thus improving the performance and comfort of sportswear.

CN223545941UActive Publication Date: 2025-11-14SHENZHEN KORADIOR FASHION LTD
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Patent Information

Application Number
CN202423096701.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-14
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing elastic knitted fabrics lose elasticity after long-term stretching, leading to fabric deformation and loosening, affecting aesthetics and support performance, and potentially posing a health threat.

Method used

It adopts a combination structure of high-elastic latex strips, reinforcing films and antistatic layers, which are formed into one piece through hot pressing process. Combined with metal sewing thread and electrostatic flocking technology, it enhances the fabric's resilience and electrostatic conductivity.

Benefits of technology

It improves the fabric's resilience and resistance to deformation, maintains a close fit, enhances athletic performance, and prevents discomfort caused by static electricity buildup.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-resilience sportswear fabric comprises an elastic layer, a reinforcing membrane and an antistatic layer which are sequentially arranged, the elastic layer is formed by weaving elastic yarns, a plurality of high-elasticity latex strips which are arranged in a wave shape are arranged on one side of the elastic layer, a consolidation sleeve is arranged on the surface of the elastic layer, the high-elasticity latex strips penetrate through the consolidation sleeve, and the anti-static layer is arranged in the consolidation sleeve. A plurality of air holes are formed in the reinforcing membrane; the elastic layer, the reinforcing membrane and the antistatic layer form an integrated structure through a hot pressing process; metal silver short fibers are arranged on the antistatic layer; the elastic layer, the reinforcing membrane and the anti-static layer are connected through metal sewing threads, the metal sewing threads form rhombic quilting seams on the surface of the anti-static layer, and the rhombic quilting seams are filled with metal silver short fibers. Through the combination of the elastic layer and the reinforcing membrane, the fabric can better cope with stretching from all directions, and meanwhile, the high-elasticity latex strip is arranged to provide support for a specific direction so as to bring tight wrapping to a user during sports, so that the sports performance of the user is improved.
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Description

Technical Field

[0001] This utility model relates to the field of sports fabrics, specifically a high-resilience sports fabric. Background Technology

[0002] Knitted fabrics are commonly used in clothing fabrics and various veneer fabrics. Knitted fabrics can be divided into many types according to their use, such as moisture-wicking, sun-protective, elastic, breathable, and abrasion-resistant. Elastic knitted fabrics have high elasticity due to repeated stretching and are commonly used in sportswear fabrics.

[0003] When using elastic fabric, prolonged stretching can damage the fibers, leading to decreased elasticity and making the fabric prone to deformation. During wear, sports fabrics need a certain degree of stretch to maintain a close fit as the body moves. If the fabric lacks elasticity, it is prone to deformation and loosening, which not only affects aesthetics but may also reduce its support performance, posing a potential threat to the wearer's health. Utility Model Content

[0004] To overcome the problem of poor elasticity and durability in existing technologies, this invention provides a high-resilience sports fabric.

[0005] The present invention adopts the following technical solution.

[0006] A high-resilience sports fabric includes an elastic layer, a reinforcing membrane, and an antistatic layer arranged sequentially. The elastic layer is woven from elastic yarn. One side of the elastic layer is provided with multiple high-elastic latex strips arranged in a wavy pattern. A fixing sleeve is provided on the surface of the elastic layer. The high-elastic latex strips pass through the fixing sleeve. The reinforcing membrane has multiple air vents.

[0007] The elastic layer, reinforcing film and antistatic layer are formed into an integral structure by hot pressing process;

[0008] The antistatic layer is provided with short metallic silver fibers on the side away from the reinforcing film by electrostatic flocking.

[0009] Metal sewing thread is also connected between the elastic layer, the reinforcing film and the antistatic layer. The metal sewing thread forms a diamond-shaped quilting on the surface of the antistatic layer, and multiple diamond-shaped quiltings are filled with short metallic silver fibers.

[0010] Preferably, the elastic layer is fabrically structured with a patterned weave where the floating threads of the pattern form the binding sleeve.

[0011] Preferably, the elastic yarn includes a core and an outer covering layer. The core includes a main elastic yarn and an auxiliary elastic yarn, which are spirally wound together to form the core.

[0012] Preferably, the outer covering layer is made of Tencel fiber, and the main elastic yarn and the auxiliary elastic yarn are both made of spandex. The fineness of the main elastic yarn is 100D, and the fineness of the auxiliary elastic yarn is 25D.

[0013] Preferably, the weft yarn weaving point of the elastic layer is set to sink, the warp yarn weaving point of the elastic layer is set to float, and the weaving cycle of the elastic layer is set from left to right and from top to bottom as follows: float-sink-float-sink-float-sink-float-sink, float-float-float-sink-sink-sink-sink, sink-float-sink-float-sink-sink-sink, float-float-float-sink-sink-sink, float-float-float-sink-sink-sink, float-float-float-sink-sink-sink, sink-float-sink-sink-sink-sink-sink, float-float-float-sink-sink-sink, sink-sink ...

[0014] Preferably, the elastic layer has a thickness of 3 mm, the reinforcing diaphragm has a thickness of 1 mm, and the antistatic layer has a thickness of 2.5 mm.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention provides a high-resilience sports fabric, comprising an elastic layer, a reinforcing membrane, and an antistatic layer arranged sequentially. The elastic layer is woven from elastic yarn, and one side of the elastic layer has multiple high-elastic latex strips arranged in a wavy pattern. A fixing sleeve is provided on the surface of the elastic layer, through which the high-elastic latex strips pass. The elastic layer, reinforcing membrane, and antistatic layer are formed into an integral structure by a hot-pressing process. The side of the antistatic layer away from the reinforcing membrane is provided with short metallic silver fibers by electrostatic flocking. Metallic sewing thread connects the elastic layer, reinforcing membrane, and antistatic layer, forming a diamond-shaped quilting on the surface of the antistatic layer. The high-elastic latex strips provide strong support in specific directions, providing a tight fit for the user during exercise, thereby improving athletic performance. The outermost layer is an antistatic layer to prevent the fabric from carrying a large amount of charge due to frequent friction with other clothing during exercise, which could cause discomfort to the user. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the elastic layer in one embodiment of the present invention;

[0020] Figure 3 This is a cross-sectional view of the elastic yarn in one embodiment of the present invention;

[0021] Figure 4 This is a fabric structure diagram of the elastic layer in one embodiment of the present invention.

[0022] Explanation of reference numerals in the attached diagram: 1. Elastic layer; 11. Elastic yarn; 111. Outer covering layer; 112. Main elastic yarn; 113. Auxiliary elastic yarn; 12. High-elastic latex strip; 13. Binding sleeve; 2. Reinforcing membrane; 21. Ventilation hole; 3. Antistatic layer; 31. Metal sewing thread; 32. Metallic silver short pile. Detailed Implementation

[0023] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product.

[0024] It will be understood by those skilled in the art that certain well-known structures and their descriptions may be omitted in the accompanying drawings. The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0025] A high-resilience sports fabric includes an elastic layer 1, a reinforcing diaphragm 2, and an antistatic layer 3 arranged sequentially. The elastic layer 1 is woven from elastic yarns 11. Multiple high-elastic latex strips 12 arranged in a wavy pattern are provided on one side of the elastic layer 1. A fixing sleeve 13 is provided on the surface of the elastic layer 1, through which the high-elastic latex strips 12 pass. The reinforcing diaphragm 2 has multiple ventilation holes 21. The reinforcing diaphragm 2 is made of high-elastic polyurethane.

[0026] Elastic layer 1 is woven by an air-jet loom, and its fabric structure is as follows: Figure 4 As shown. After weaving and initial finishing, the high-elastic latex strips 12 are passed through the binding strips one by one by hand, thus forming a wavy extension.

[0027] The elastic layer 1, reinforcing membrane 2, and antistatic layer 3 are formed into an integral structure through a hot-rolling process. During the hot-pressing process, to ensure that the performance of each fabric layer is not significantly affected, appropriate bonding temperature, pressure, and time need to be selected. The temperature should be controlled below the glass transition temperature of polyurethane to avoid fiber deformation and polyurethane shrinkage. Simultaneously, the pressure should be moderate to ensure good bonding between the elastic layer 1, the high-elastic latex strip 12, the reinforcing membrane 2, and the antistatic layer 3.

[0028] On the side of the antistatic layer 3 away from the reinforcing membrane 2, metallic silver short fibers 32 are provided through electrostatic flocking. The metallic silver short fibers 32 improve electrostatic discharge efficiency and prevent the accumulation of static charge. A metal sewing thread 31 connects the elastic layer 1, the reinforcing membrane 2, and the antistatic layer 3, allowing the charge from the elastic layer 1 to be conducted to the antistatic layer 3. The metal sewing thread 31 forms a diamond-shaped quilting pattern on the surface of the antistatic layer 3, with multiple diamond-shaped quilting patterns filled with metallic silver short fibers 32. This not only enhances the fabric's aesthetics and brings a youthful and lively feel but also improves the conductivity between the metal sewing thread 31 and the metallic silver short fibers 32.

[0029] The antistatic layer 3 is a non-woven fabric that has undergone hydrophilic treatment. Due to its good hydrophilicity, it will not accumulate a large amount of charge.

[0030] In some embodiments, the fabric structure of the elastic layer 1 is a patterned weave in which the floats of the pattern warp form a binding sleeve. The binding sleeve 13 keeps the high-elastic latex strip 12 wavy and makes the bond between the elastic layer 1 and the high-elastic latex strip 12 tighter.

[0031] In some embodiments, the elastic yarn 11 includes a core and an outer covering layer 111. The core includes a main elastic yarn 112 and an auxiliary elastic yarn 113, which are spirally wound together to form the core. This structure allows the elastic yarn 11 to have greater elasticity, and due to the presence of the auxiliary elastic yarn 113, the elastic recovery rate of the elastic yarn 11 is also higher, preventing the elastic layer 1 from deforming even after prolonged wear.

[0032] In some embodiments, the outer covering layer 111 is made of Tencel fiber, and the main elastic yarn 112 and the auxiliary elastic yarn 113 are both made of spandex. The fineness of the main elastic yarn 112 is 100D, and the fineness of the auxiliary elastic yarn 113 is 25D. Tencel fiber has a smooth touch and does not generate much friction with the skin when the fabric undergoes elastic deformation.

[0033] In some embodiments, the weft yarn weaving point of the elastic layer 1 is set to sink, the warp weaving point of the elastic layer 1 is set to float, and the weaving cycle of the elastic layer 1 is set from left to right and from top to bottom as follows: float-sink-float-sink-float-sink-float-sink, float-float-float-sink-sink-sink-sink, sink-float-sink-float-sink-sink-sink, float-float-float-sink-sink-sink, float-float-float-sink-sink-sink, float-float-float-sink-sink-sink, sink-float-sink-float-sink-sink, float-float-float-sink-sink-sink, sink-sink ...

[0034] In some embodiments, the elastic layer 1 has a thickness of 3 mm, the reinforcing membrane 2 has a thickness of 1 mm, and the antistatic layer 3 has a thickness of 2.5 mm.

[0035] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A high-resilience sports fabric, characterized in that, It includes an elastic layer, a reinforcing membrane and an antistatic layer arranged in sequence. The elastic layer is woven from elastic yarn. One side of the elastic layer is provided with multiple high-elastic latex strips arranged in a wavy pattern. A fixing sleeve is provided on the surface of the elastic layer. The high-elastic latex strips pass through the fixing sleeve. The reinforcing membrane has multiple vent holes. The elastic layer, reinforcing film and antistatic layer are formed into an integral structure by hot pressing process; The antistatic layer is provided with short metallic silver fibers on the side away from the reinforcing film by electrostatic flocking. Metal sewing thread is also connected between the elastic layer, the reinforcing membrane and the antistatic layer. The metal sewing thread forms a diamond-shaped quilting on the surface of the antistatic layer, and multiple diamond-shaped quiltings are filled with short metallic silver fibers.

2. The high-resilience sports fabric according to claim 1, characterized in that, The elastic layer is fabrically constructed with a patterned weave, in which the floating threads of the pattern form the fixed sleeve.

3. The high-resilience sports fabric according to claim 1, characterized in that, The elastic yarn includes a core and an outer covering layer. The core includes a main elastic yarn and an auxiliary elastic yarn, which are spirally wound together to form the core.

4. The high-resilience sports fabric according to claim 3, characterized in that, The outer covering layer is made of Tencel fiber, and the main elastic yarn and the auxiliary elastic yarn are both made of spandex. The fineness of the main elastic yarn is 100D, and the fineness of the auxiliary elastic yarn is 25D.

5. The high-resilience sports fabric according to claim 1, characterized in that, The weft yarn weaving point of the elastic layer is set to sink, and the warp weaving point of the elastic layer is set to float. The weaving cycle of the elastic layer is set from left to right and from top to bottom as follows: float-sink float-sink float-sink float-sink float-sink, float-float-float-sink-sink-sink-sink, sink-float-sink-float-sink-sink-sink, float-float-float-sink-sink-sink, float-float-float-sink-sink-sink, float-float-float-sink-sink-sink, sink-float-sink-sink-sink-sink-sink, float-float-float-sink-sink-sink, sink-sink ...

6. The high-resilience sports fabric according to claim 1, characterized in that, The elastic layer has a thickness of 3 mm, the reinforcing diaphragm has a thickness of 1 mm, and the antistatic layer has a thickness of 2.5 mm.