Yarn with antibacterial, moisture-absorbing and quick-drying functions and processing system thereof
By employing an antibacterial natural fiber core yarn and a water-repellent natural fiber strip covering structure in the yarn, combined with specific processes and equipment, the problems of antibacterial properties and quick-drying moisture absorption in all-natural yarns have been solved, achieving the production of environmentally friendly, washable, and comfortable yarns.
Patent Information
- Application Number
- CN202520566341.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing technologies struggle to achieve durable antibacterial and moisture-wicking properties with yarns made entirely of natural fibers, while simultaneously meeting the requirements for environmental friendliness, washability, and wearing comfort.
The antibacterial natural fiber core yarn and water-repellent natural fiber strips are drawn together to form a covering tape, which is wrapped around the outer periphery of the antibacterial natural fiber core yarn. Combined with the drawing and selvage process and the roving swivel device, it is ensured that the antibacterial fibers are concentrated in the middle of the yarn and the water-repellent fibers are on the outer periphery. The built-in layered trumpet mouth component is used to improve the covering effect.
It achieves durable antibacterial properties and moisture-wicking and quick-drying effects of all-natural fiber yarn, reduces costs, meets environmental protection and wearing comfort requirements, and has a simple yarn structure that is easy to manufacture.
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Figure CN223921675U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of textile functional yarn production technology, especially to a yarn with antibacterial moisture absorption and quick drying function and a processing system thereof. BACKGROUND
[0002] With the promotion of people's healthy lifestyle of sports, the sports clothing with antibacterial and moisture absorption and quick drying function is very popular, and the textile clothing and products with moisture absorption and quick drying or antibacterial function are also emerging in endlessly. In terms of functional sources, there are only the following main acquisition ways: first, using the functionality of fiber materials themselves, such as hemp fiber with natural antibacterial performance and chemical fiber with good water repellency. Second, functional treatment in the chemical fiber process, such as silver ion antibacterial fiber and copper ion antibacterial fiber with antibacterial property by adding antibacterial reagent, and enhancing the moisture permeability of the fiber in the textile by making the fiber into a special structure. Third, designing or treating the final textile fabric, such as adding antibacterial agent to make the product have antibacterial function, and designing the layering of the yarn with strong moisture absorption and the water repellent yarn to give the fabric moisture absorption and quick drying performance.
[0003] The above-mentioned acquisition of antibacterial and moisture absorption and quick drying performance cannot avoid chemical treatment or can only be realized by using chemical fiber materials, not to mention a textile with both antibacterial and moisture absorption and quick drying composite performance. The functions obtained through chemical treatment are always the focus of market controversy and attention in terms of performance durability, washing resistance, environmental protection and wearing comfort, and with the increasing pursuit of modern people for environmental protection, health and skin-friendly, it is more urgent to develop an antibacterial moisture absorption and quick drying composite functional textile that is both environmentally friendly and resistant.
[0004] Therefore, how to provide a yarn with antibacterial moisture absorption and quick drying function and a processing system thereof, which can be made of all-natural plant fibers, can have more durable antibacterial and moisture absorption and quick drying performance, meet the use requirements of environmental protection, washing resistance and good wearing comfort, and have the characteristics of simple and convenient processing and production is a problem that technicians in the field need to solve urgently. UTILITY MODEL CONTENT
[0005] Therefore, the utility model provides a yarn with antibacterial moisture absorption and quick drying function and a processing system thereof, which aims at solving the technical problem that the yarn with antibacterial and moisture absorption and quick drying function made by traditional chemical treatment or chemical fiber material cannot realize healthy environmental protection, skin-friendly and good comfort.
[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] The utility model discloses a kind of yarns with antibacterial and moisture-absorbing and quick-drying functions, comprising:
[0008] Antibacterial natural fiber core yarn,
[0009] Moisture-absorbing and quick-drying coating layer, the moisture-absorbing and quick-drying coating layer includes natural fiber strip and water-repellent natural fiber strip;The natural fiber strip and the water-repellent natural fiber strip are formed into a coating tape by drawing together, and the coating tape is wound into a cylindrical shape along the width direction and coated on the outer circumferential side of the antibacterial natural fiber core yarn.
[0010] The raw materials used in the yarn of the utility model are all natural fibers, and the antibacterial effect comes from the antibacterial natural fibers;The moisture-absorbing and quick-drying performance comes from the water-repellent natural fibers and natural fibers;By forming a coating tape by drawing together the natural fiber strip and the water-repellent natural fiber strip to wrap the antibacterial natural fiber core yarn, the water-repellent natural fibers are gathered on the outer periphery of the yarn, and under the condition of directional moisture absorption and guidance, a good moisture-absorbing and quick-drying effect can be formed, and the functionality of water repellency can be met under the premise of ensuring a low proportion of application. The antibacterial natural fibers are wrapped in the central part of the yarn, so that the antibacterial performance of the final yarn product is more durable. The yarn of the utility model is simple in structure, easy to manufacture, reliable in performance and low in cost, and can meet the requirements of environmental protection, washing resistance and good wearing comfort.
[0011] As a further improvement of the above technical solution, the thickness of the natural fiber strip and the water-repellent natural fiber strip is consistent, and the width of the water-repellent natural fiber strip accounts for 1 / 4-1 / 3 of the total width of the coating tape.
[0012] The above technical solution has the beneficial effect that only a low proportion of water-repellent natural fiber strips need to be used in the yarn, which can reduce the cost while ensuring the moisture-absorbing and quick-drying effect of the yarn.
[0013] As a further improvement of the above technical solution, the antibacterial natural fiber core yarn is an antibacterial cotton fiber strip or a ramie fiber strip;The natural fiber strip is a cotton fiber strip;The water-repellent natural fiber strip is a water-repellent cotton fiber strip.
[0014] The above technical solution has the beneficial effect that the yarn structure of the fiber strip containing water-repellent cotton wrapping the antibacterial cotton fiber or ramie fiber has antibacterial performance, greatly prolonging the problem of continuous decline of antibacterial effect with increasing number of washings of the fabric in the later process;In addition, the use of ramie fiber with antibacterial function to make the antibacterial natural fiber core yarn establishes a new use structure and method for the blending of bast fibers, reduces the defects of yarn index difference and more nodules and poor softness of bast fiber blended fabric, greatly improves the skin-friendliness and wearing experience of the yarn fabric.
[0015] As a further improvement of the above technical solution, the antibacterial cotton fiber comprises cotton fiber and antibacterial nanomaterial adhered to the cotton fiber, and the antibacterial nanomaterial comprises a nanofinisher.
[0016] The above technical solution has the beneficial effect that the antibacterial cotton fiber obtained by the physical method of spraying the nanometer antibacterial finisher through the loose fiber processing technology has the characteristics of all-natural, washing resistance and good antibacterial effect.
[0017] As a further improvement of the above technical solution, the natural fiber strip and the water-repellent natural fiber strip are both multiple; the multiple natural fiber strips are combined to form a natural fiber strip belt, and the multiple water-repellent natural fiber strips are combined to form a water-repellent natural fiber strip belt; the water-repellent natural fiber strip belt is arranged side by side on one side of the natural fiber strip belt in the width direction to form a covering belt; and the covering belt is wound into a cylindrical shape along the width direction and wrapped around the outer peripheral side of the antibacterial natural fiber core yarn.
[0018] The above technical solution has the beneficial effect that the multiple natural fiber strips and water-repellent natural fiber strips are arranged in the form of combining and edging, so that the water-repellent fiber components in the covering belt are in a one-side gathering pattern, the degree of fiber transfer is greatly reduced, the proportion of water-repellent fiber use is controlled, the moisture absorption and quick drying effect of the yarn is enhanced, and the fiber configuration cost is reduced. In addition, the content of the water-repellent natural fiber can be obtained by calculating and controlling the number and weight of the natural fiber strips and the water-repellent natural fiber strips.
[0019] The utility model discloses a kind of processing systems of yarn with antibacterial moisture absorption and quick drying function, for making the yarn with antibacterial moisture absorption and quick drying function, comprising:
[0020] Combining machine, for combining the natural fiber strip and the water-repellent natural fiber strip to form covering belt by combining and edging process;
[0021] Roving sizer device, the roving sizer device includes roving machine main body and built-in laminated horn mouth component installed on the roving machine main body;
[0022] The built-in laminated horn mouth component includes outer horn mouth and built-in horn mouth;The built-in horn mouth is arranged in the inner top wall middle part of the outer horn mouth, so that the feeding entrance of the outer horn mouth is the arc-shaped feeding entrance surrounded in the outer peripheral of the built-in horn mouth;The arc-shaped feeding entrance can guide the covering belt fed into the arc-shaped feeding entrance to be wrapped around the outer peripheral of the antibacterial natural fiber core yarn fed into the built-in horn mouth, to form the roving one with water-repellent natural fiber distributed in the outer peripheral of antibacterial natural fiber;The roving machine main body can draft and twist the roving one to form the roving two.
[0023] The beneficial effects of the above technical solution are as follows: by setting the built-in flared opening in the middle of the inner top wall of the outer flared opening, the built-in flared opening occupies part of the upper space inside the outer flared opening, so that the spinning channel inside the outer flared opening is made into an arc shape with a concave top center, forming an arc-shaped feeding inlet; the arc-shaped feeding inlet can be adapted to shape the covering tape into an arc-shaped covering tape, and the antibacterial natural fiber core yarn output from the built-in flared opening is located exactly in the center of the arc-shaped covering tape, which improves the covering effect of the covering tape wrapping the antibacterial natural fiber core yarn.
[0024] As a further improvement to the above technical solution, a spinning machine is also included, which can double-draft and twist the fed roving to form yarn.
[0025] As a further improvement to the above technical solution, the built-in horn can be detachably connected to the middle of the inner top wall of the outer horn.
[0026] The beneficial effects of the above technical solution are: when in use, the built-in flared end can be removed for yarn threading, and after removing the built-in flared end, it is easier to thread the covering tape through the outer flared end; in addition, the detachable built-in flared end will not affect the normal spinning operation of the roving frame.
[0027] As a further improvement to the above technical solution, the built-in flared opening is an arc-shaped plate, and the built-in flared opening and the outer flared opening are arranged in the same direction. The two ends of the built-in flared opening are sealed and connected to the inner top wall of the outer flared opening. The inner wall surface of the built-in flared opening and the corresponding inner top wall surface of the outer flared opening together form the yarn channel of the built-in flared opening.
[0028] As a further improvement to the above technical solution, a slit is provided on the top wall of the outer flared opening corresponding to the yarn channel of the inner flared opening, and the slit connects to the yarn channel of the inner flared opening.
[0029] As can be seen from the above technical solution, compared with the prior art, this utility model discloses a yarn with antibacterial, moisture-wicking and quick-drying functions and its processing system, which has the following advantages and beneficial effects:
[0030] 1. The antibacterial natural fiber of this invention is mainly distributed in the middle of the yarn structure, while the water-repellent natural fiber is distributed on the outer side of the yarn. Natural fibers are also distributed intermittently between the antibacterial and water-repellent natural fibers. The natural fibers are distributed in an orderly manner in the yarn according to a certain proportion and structure, which enables the all-natural plant fiber yarn and its fabric to have more durable antibacterial properties and moisture-wicking and quick-drying properties. The yarn is prepared by using a blended spinning process combined with the drawing process, selvage operation, and roving Siro spinning device. The yarn products meet the requirements of environmental protection, washability, and good wearing comfort.
[0031] 2. The utility model discloses a drawing and edge process, realizes the side gathering of water repellent cotton fiber in cotton sliver and yarn, meets the functionality under the premise of guaranteeing lower proportion application, through the roving sizer process, makes the relative concentration of antibacterial fiber and yarn middle part, makes the antibacterial performance release of final yarn product more durable, can satisfy the skin-friendly wearing performance when using natural antibacterial hemp fiber material, and relevant operation is simple and convenient, and the performance is reliable, reduces the cost.
[0032] 3. The utility model discloses a built-in laminated horn mouth assembly, through setting detachable built-in horn mouth in outer horn mouth, built-in horn mouth makes the spinning channel of outer horn mouth into the arc of middle recess, can better wrap the roving of built-in horn mouth, built-in horn mouth is detachable, the manufacturing cost of whole device is low, convenient to use, greatly promotes the cladding effect of roving of sliver. BRIEF DESCRIPTION OF DRAWINGS
[0033] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the embodiment or prior art description needed to use the drawing briefly introduce, obviously, below description's drawing only is the embodiment of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to the provided drawing.
[0034] Figure 1 The utility model discloses a kind of fiber in radial section distribution state and covering belt spiral twist covering antibacterial natural fiber core yarn of state schematic diagram of yarn with antibacterial moisture absorption and quick drying function;
[0035] Figure 2 The utility model discloses the radial section of a kind of yarn with antibacterial moisture absorption and quick drying function and natural fiber strip and the covering belt flattening state schematic diagram after drawing of water repellent natural fiber strip;
[0036] Figure 3 The utility model discloses a kind of drawing and edge process schematic diagram when producing yarn with antibacterial moisture absorption and quick drying function;
[0037] Figure 4 The utility model discloses the side view schematic diagram of roving sizer device in processing system of a kind of yarn with antibacterial moisture absorption and quick drying function;
[0038] Figure 5 The utility model discloses the spinning state schematic diagram of roving sizer device in processing system of a kind of yarn with antibacterial moisture absorption and quick drying function;
[0039] Figure 6 The utility model discloses the installation state schematic diagram of hank assembly in processing system of a kind of yarn with antibacterial moisture absorption and quick drying function on guide bar frame;
[0040] Figure 7 The utility model discloses a processing system of antibacterial moisture absorption quick dry function yarn's processing system in hanging spindle subassembly structure schematic diagram shows that the inside is built in the layering horn mouth subassembly in the processing system of antibacterial moisture absorption quick dry function yarn.
[0041] Figure 8 The utility model discloses a processing system of antibacterial moisture absorption quick dry function yarn's processing system in inside built-in layering horn mouth subassembly installation state schematic diagram shows that the inside is built in the layering horn mouth subassembly in the processing system of antibacterial moisture absorption quick dry function yarn.
[0042] Figure 9 The utility model discloses a processing system of antibacterial moisture absorption quick dry function yarn's processing system in inside built-in layering horn mouth subassembly along the section view of feeding direction shows that the inside is built in the layering horn mouth subassembly in the processing system of antibacterial moisture absorption quick dry function yarn.
[0043] Figure 10 The utility model discloses a processing system of antibacterial moisture absorption quick dry function yarn's processing system in inside built-in layering horn mouth subassembly vertical section view of feeding direction shows that the inside is built in the layering horn mouth subassembly in the processing system of antibacterial moisture absorption quick dry function yarn.
[0044] In the drawing: 1, antibacterial natural fiber core yarn; 2, moisture absorption quick dry coating layer; 21, natural fiber strip; 22, water repellent natural fiber strip; 23, coating belt; 3, drawing frame; 4, roving sizer; 41, roving machine main body; 411, roving draft structure; 42, built-in layering horn mouth subassembly; 421, outer horn mouth; 4211, arc feeding inlet; 4212, strip gap; 4213, slot; 422, built-in horn mouth; 4221, strip insertion; 43, guide bar frame; 431, support column; 432, guide bar; 44, hanging spindle subassembly; 441, hanging spindle crossbar; 442, roving hanging spindle; 443, guide bar one; 444, guide bar two; 445, sleeve; 446, left side arm; 447, right side arm; 448, left crossbar support seat; 449, right crossbar support seat; 45, cotton strip barrel. DETAILED DESCRIPTION
[0045] The embodiments of the utility model are described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model.
[0046] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation of the utility model.
[0047] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise explicitly specified and limited.
[0048] In the utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0049] According to the utility model embodiment, as shown in Figures 1 to 10 A kind of yarn with antibacterial moisture absorption and quick drying function, comprising: antibacterial natural fiber core yarn 1 and moisture absorption and quick drying coating layer 2.
[0050] Moisture absorption and quick drying coating layer 2 includes natural fiber strip 21 and water repellent natural fiber strip 22;Natural fiber strip 21 and water repellent natural fiber strip 22 are formed into covering tape 23 by drawing together, covering tape 23 is wound into cylindrical shape along the width direction and is coated on the outer peripheral side of antibacterial natural fiber core yarn 1.
[0051] The raw materials used in the yarn of the embodiment are all natural fibers, and the antibacterial effect is derived from antibacterial natural fibers;Moisture absorption and quick drying performance is derived from water repellent natural fibers and natural fibers;By drawing together natural fiber strip 21 and water repellent natural fiber strip 22 to form covering tape 23 to wrap antibacterial natural fiber core yarn 1, water repellent natural fibers are gathered on the outer periphery of the yarn, which can form good moisture absorption and quick drying effect under the condition of directional moisture absorption and guide, and can meet the functional requirement of water repellency under the premise of ensuring low proportion application. Antibacterial natural fibers are wrapped in the central part of the yarn, so that the antibacterial performance of the final yarn product is more durable. The yarn of the utility model has simple structure and is easy to manufacture, reliable in performance and low in cost;It can meet the requirements of environmental protection, washing resistance and good wearing comfort.
[0052] It should be noted that: natural fiber strip 21 can be conventional or ordinary natural fiber strip. Conventional or ordinary natural fibers mainly include cotton, hemp, wool and silk. These fibers are directly obtained in nature and are an important material source for the textile industry.
[0053] In some embodiments, the mass percentage of each component of the yarn is: 25-35% of the antibacterial natural fiber core yarn 1, 20-50% of the water-repellent natural fiber strip 22, and 15-55% of the natural fiber strip 21; the thickness of the natural fiber strip 21 and the water-repellent natural fiber strip 22 is consistent, and the width of the water-repellent natural fiber strip 22 accounts for 1 / 4-1 / 3 of the total width of the covering strip 23.
[0054] The proportion of these fibers is mainly affected by functionality and cost, and the size of the basis weight; production practice shows that the minimum use ratio of the antibacterial natural fiber core yarn 1 for making the fabric have antibacterial properties can reach 25%, and the upper limit is limited by the maximum basis weight of the core yarn and the minimum basis weight of the wrapped strip; the minimum use ratio of the water-repellent natural fiber strip 22 for meeting the moisture absorption and quick drying performance can reach 20%, and the higher the ratio, the higher the cost, and the spinnability is not good; while ensuring the moisture absorption and quick drying effect of the yarn, the cost is reduced.
[0055] In some embodiments, the antibacterial natural fiber core yarn 1 includes an antibacterial cotton fiber strip or a ramie fiber strip; the natural fiber strip 21 is a cotton fiber strip; and the water-repellent natural fiber strip 22 is a water-repellent cotton fiber strip.
[0056] The yarn structure of the fiber strip wrapped with the water-repellent cotton fiber strip and made of the antibacterial cotton fiber or the ramie fiber having antibacterial properties solves the problem of the continuous attenuation of the antibacterial effect of the fabric with the increase of the washing times, improves the durability and service life; in addition, the use of the ramie fiber with antibacterial function to make the antibacterial natural fiber core yarn 1 establishes a new use structure and method for the blending of the hemp fiber, reduces the defects of the yarn index difference of the hemp fiber blended fabric, the many nodules on the fabric surface, and the poor softness, and greatly improves the skin-friendliness and wearing experience of the yarn fabric.
[0057] It should be noted that the natural fiber strip 21 can be a conventional or ordinary cotton fiber strip. The conventional or ordinary cotton fiber includes fine lint cotton, long lint cotton, and coarse lint cotton, etc.
[0058] In some embodiments, the antibacterial cotton fiber includes cotton fiber and antibacterial nanomaterial adhered to the cotton fiber, and the antibacterial nanomaterial includes a nano finishing agent.
[0059] Specifically, the antibacterial nanomaterial includes water and a nano finishing agent, and the nano finishing agent is mixed with water in a mass ratio of 1:(10-20) to form an antibacterial solvent; the antibacterial solvent is sprayed on the cotton fiber material at a mass percentage of 3-5%, and the treated antibacterial cotton fiber is pre-set for 24-36 hours.
[0060] The water and the nano finishing agent are mixed to form the antibacterial nanomaterial through the loose fiber treatment technology, and the antibacterial cotton fiber obtained by the physical method of spraying the nano antibacterial finishing agent has the characteristics of all-natural, washing resistance, and good antibacterial effect.
[0061] In some embodiments, the natural fiber strips 21 and the water-repellent natural fiber strips 22 are both multiple; the multiple natural fiber strips 21 are combined to form a natural fiber strip band, and the multiple water-repellent natural fiber strips 22 are combined to form a water-repellent natural fiber strip band; the water-repellent natural fiber strip band is arranged side by side on one side of the natural fiber strip band in the width direction to form the covering band 23; and the covering band 23 is wound into a cylindrical shape along the width direction and wrapped around the outer circumferential side of the antibacterial natural fiber core yarn 1.
[0062] The arrangement of the multiple natural fiber strips 21 and the water-repellent natural fiber strips 22 in the form of combined strip edges causes the water-repellent fiber components in the covering band 23 to present an edge gathering pattern, greatly reduces the degree of fiber transfer, and controls the proportion of water-repellent fibers used, thereby enhancing the moisture absorption and quick drying effect of the yarn while reducing the fiber configuration cost. In addition, the content of water-repellent natural fibers can be obtained by calculating and controlling the number and weight of the natural fiber strips 21 and the water-repellent natural fiber strips 22.
[0063] The utility model discloses a kind of processing systems of antibacterial moisture absorption and quick drying function yarn, for making a kind of antibacterial moisture absorption and quick drying function yarn, comprising:
[0064] The combined strip machine 3 is used to combine the natural fiber strips 21 and the water-repellent natural fiber strips 22 to form the covering band 23 by the combined strip edge process.
[0065] The roving sizer 4 includes a roving machine body 41 and an embedded layered trumpet component 42 installed on the roving machine body 41.
[0066] The embedded layered trumpet component 42 includes an outer trumpet 421 and an embedded trumpet 422. The embedded trumpet 422 is arranged in the middle of the inner top wall of the outer trumpet 421, so that the feeding inlet of the outer trumpet 421 is an arc-shaped feeding inlet 4211 surrounding the outer periphery of the embedded trumpet 422. The arc-shaped feeding inlet 4211 can guide the covering band 23 fed into the arc-shaped feeding inlet 4211 to wrap around the outer periphery of the antibacterial natural fiber core yarn 1 fed into the embedded trumpet 422, forming a roving one with water-repellent natural fibers distributed on the outer periphery of the antibacterial natural fibers. The roving machine body 41 can draft and twist the roving one to form a roving two.
[0067] By arranging the embedded trumpet 422 in the middle of the inner top wall of the outer trumpet 421, the embedded trumpet 422 occupies part of the space in the upper part of the outer trumpet 421, forming an arc-shaped feeding inlet 4211 with a concave top middle. The arc-shaped feeding inlet 4211 can adapt to shape the covering band 23 into an arc-shaped covering band, and the antibacterial natural fiber core yarn 1 output by the embedded trumpet 422 is located at the center of the width direction of the arc-shaped covering band, improving the wrapping effect of the covering band 23 on the antibacterial natural fiber core yarn 1.
[0068] Specifically, the arc-shaped feeding inlet 4211 can be a semicircular arc-shaped feeding inlet.
[0069] In some embodiments, the roving sizer 4 further comprises a guide bar frame 43, a heddle assembly 44, and a sliver can 45; the guide bar frame 43 is located at the rear side of the roving machine body 41, and the heddle assembly 44 is installed on the guide bar frame 43 near the side of the roving machine body 41.
[0070] The heddle assembly 44 comprises a heddle crossbar 441, a roving heddle 442, a guide bar one 443, and a guide bar two 444; the heddle crossbar 441 is installed on the upper part of the guide bar frame 43 near the side of the roving machine body 41 along the length direction of the roving machine head and tail; a sliding groove is provided on the heddle crossbar 441 along the length direction of the roving machine head and tail, the top of the roving heddle 442 is slidingly connected in the sliding groove of the heddle crossbar 441, and can slide along the length direction of the sliding groove to adjust the position, and can be fastened on the heddle crossbar 441 by screws. The guide bar one 443 and the guide bar two 444 are both arranged at the rear side of the roving machine body 41 and parallel to the heddle crossbar 441, and are used to drag and guide the antibacterial natural fiber core yarn 1 unwound from the roving heddle 442 to the built-in trumpet mouth 422. The sliver can 45 contains the wrapping tape 23, which passes through the arc-shaped feeding inlet 4211 of the outer trumpet mouth 421 after passing through the guide bar 432 at the front end of the upper part of the guide bar frame 43; the wrapping tape 23 passing through the arc-shaped feeding inlet 4211 is wrapped around the outer periphery of the antibacterial natural fiber core yarn 1 passing through the built-in trumpet mouth 422 to form a roving one, and is fed into the drafting structure of the roving machine body 41.
[0071] Specifically, the roving heddle 442, the built-in layered trumpet mouth assembly 42, and the sliver can 45 are all multiple; the tops of the multiple roving heddles 442 are all slidingly connected in the sliding groove of the heddle crossbar 441 and are arranged at intervals along the length direction of the sliding groove; the multiple built-in layered trumpet mouth assemblies 42 are arranged at intervals along the length direction of the roving machine body 41; the multiple roving heddles 442 correspond to the multiple built-in layered trumpet mouth assemblies 42 one by one; the multiple sliver cans 45 correspond to the multiple built-in layered trumpet mouth assemblies 42 one by one; which can further improve the production efficiency.
[0072] In some embodiments, the heddle assembly 44 further comprises a sleeve 445 for installing the heddle crossbar 441, a left side arm 446, a right side arm 447, a left crossbar support seat 448, and a right crossbar support seat 449.
[0073] The left cross rod support seat 448 and the right cross rod support seat 449 are fixed on the support columns 431 on the left and right sides of the guide rod frame 43 respectively; the left side arm 446 and the right side arm 447 are buckled and installed on the left cross rod support seat 448 and the right cross rod support seat 449 respectively; the sleeve 445 is fixedly installed on the middle part of the left side arm 446 and the right side arm 447; the two ends of the hanging stick cross rod 441 are inserted into the sleeve 445 of the left side arm 446 and the right side arm 447 respectively and are fastened by the fastening screws.
[0074] It should be noted that the roving race device 4 of the utility model is for the modification of the original roving frame main body 41 and the guide rod frame 43; the hanging stick assembly 44 can be detached from the guide rod frame 43, and the built-in horn mouth 422 can be detached from the outer horn mouth 421, which will not affect the spinning function of the original roving frame main body 41.
[0075] In some embodiments, a spinning frame is also included, which can draft and twist the fed-in roving II to form a yarn.
[0076] In some embodiments, the built-in horn mouth 422 is detachably connected to the middle part of the inner top wall of the outer horn mouth 421.
[0077] In use, the built-in horn mouth 422 can be detached for threading, and after the built-in horn mouth 422 is detached, it is more convenient to pass the covering tape 23 through the outer horn mouth 421; in addition, the detachable built-in horn mouth 422 will not affect the normal spinning work of the roving frame main body 41.
[0078] In some embodiments, the built-in horn mouth 422 is an arc-shaped plate, and the built-in horn mouth 422 is arranged in the same direction as the outer horn mouth 421 (i.e., the feeding direction is the same), the two end parts of the built-in horn mouth 422 are sealingly connected to the inner top wall of the outer horn mouth 421, and the inner wall surface of the built-in horn mouth 422 and the corresponding inner top wall surface of the outer horn mouth 421 jointly enclose a yarn passage of the built-in horn mouth 422.
[0079] In some embodiments, preferably, the built-in horn mouth 422 can be designed as a semicircular arc-shaped plate structure, so as to compress the yarn passage of the outer horn mouth 421 into an arc shape or a semicircular arc shape after being installed in the middle part of the inner top wall of the outer horn mouth 421, that is, the outer wall surface of the built-in horn mouth 422 and the inner wall surface of the corresponding outer horn mouth 421 jointly enclose an arc-shaped feeding inlet 4211 of the outer horn mouth 421.
[0080] Specifically, the built-in horn mouth 422 can be fastened on the outer horn mouth 421 by a buckle or a screw, so as to be convenient to detach.
[0081] In some embodiments, referring to Figure 10The end of the arc-shaped built-in horn mouth 422 is provided with an insertion strip 4221; the inner top wall of the outer horn mouth 421 is provided with an insertion slot 4213 along the length direction, and the insertion strip 4221 of the built-in horn mouth 422 can be detachably and sealingly inserted into the insertion slot 4213 of the outer horn mouth 421, so that the built-in horn mouth 422 is clamped and positioned in the middle position of the inner top wall of the outer horn mouth 421, and the antibacterial natural fiber core yarn 1 can be correspondingly positioned at the middle position of the width direction of the covering tape 23 and then enter the roving drafting structure 411 of the roving machine body 41.
[0082] Specifically, the insertion slot 4213 is a half-open slot, that is, one end of the insertion slot 4213 extends to the input port of the outer horn mouth 421 to form an opening, so that the insertion strip 4221 of the built-in horn mouth 422 can be directly inserted along the length direction of the insertion slot 4213; the other end of the insertion slot 4213 is closed to prevent the built-in horn mouth 422 from falling out.
[0083] In some embodiments, referring to Figure 10 The top wall of the outer horn mouth 421 is provided with a strip seam 4212 penetrating through both ends of the length direction of the outer horn mouth 421 at the position corresponding to the yarn channel of the built-in horn mouth 422, and the strip seam 4212 is communicated with the yarn channel of the built-in horn mouth 422; the strip seam 4212 can facilitate the quick loading of the roving or the sliver into the yarn channel of the built-in horn mouth 422 and the outer horn mouth 421, and the efficiency is greatly improved compared with the direct threading of the roving or the sliver in the horn mouth; during use, the built-in horn mouth 422 can be removed first, the covering tape 23 is loaded into the yarn channel of the outer horn mouth 421 through the strip seam 4212, the built-in horn mouth 422 is inserted into the outer horn mouth 421, and then the antibacterial natural fiber core yarn 1 is loaded into the built-in horn mouth 422 through the strip seam 4212, so that the quick installation of the covering tape 23 and the antibacterial natural fiber core yarn 1 is realized, and the production efficiency is further improved.
[0084] Specifically, the strip seam 4212 can be arranged on one side of the top wall of the outer horn mouth 421 to form a side opening, so as to prevent the antibacterial natural fiber core yarn 1 from falling out of the built-in horn mouth 422; preferably, the strip seam 4212 can be designed as an inclined seam, which can further prevent the antibacterial natural fiber core yarn 1 from falling out of the built-in horn mouth 422.
[0085] It should be noted that the unique roving drawing device 4 is used in the roving production process, so that the roving with the antibacterial property is realized, the problem that the antibacterial effect of the fabric decreases with the increase of the washing times is solved, and the durability and service life are greatly improved.
[0086] The utility model discloses a kind of processing methods of yarn with antibacterial moisture absorption and quick drying function, using a kind of processing system of yarn with antibacterial moisture absorption and quick drying function, specific steps include:
[0087] Step one: Select 100% natural plant fiber as raw material, make antibacterial natural fiber core yarn 1, natural fiber strip 21 and water repellent natural fiber strip 22;
[0088] Step two: adopt the process of drawing and edging to make the covering tape 23, arrange the water repellent natural fiber strip 22 on one side of the natural fiber strip 21 and input into the drawing frame 3 to draw, so that the water repellent natural fiber in the made covering tape 23 is gathered on one side in the width direction;
[0089] Step three: feed the antibacterial natural fiber core yarn 1 into the built-in horn 422, feed the covering tape 23 into the outer horn 421; under the guidance of the arc-shaped feeding entrance 4211 of the outer horn 421, make the covering tape 23 cover the outer periphery of the antibacterial natural fiber core yarn 1 to form the roving one with water repellent natural fiber distributed on the outer periphery of the antibacterial natural fiber, and feed the roving one into the roving drafting zone of the roving frame main body 41 to stretch and twist to form the roving two.
[0090] In some embodiments, in step one: the raw material includes long conventional cotton fiber, antibacterial fiber and water repellent cotton fiber; the antibacterial fiber is made into antibacterial natural fiber core yarn 1; the conventional cotton fiber, the antibacterial cotton fiber and the water repellent cotton fiber are mixed and fed according to a certain proportion to make the water repellent natural fiber strip 22; and the 100% all-cotton cotton fiber is used to make the natural fiber strip 21;
[0091] In step two: produce multiple natural fiber strips 21 and multiple water repellent natural fiber strips 22 respectively by the drawing frame 3; adopt the process of drawing and edging, arrange the multiple water repellent natural fiber strips 22 and the multiple natural fiber strips 21 in sequence and input into the drawing frame 3 to draw to make the covering tape 23;
[0092] In step three: use the spinning frame to stretch and twist the roving two to make the yarn which is spirally wound and covered on the outer periphery side of the antibacterial natural fiber core yarn 1.
[0093] Specifically, the final yarn is twisted and mainly divided into three parts after twisting, the antibacterial fiber part is concentrated in the middle position of the yarn, and the water repellent cotton is concentrated in 1 / 3 to 1 / 4 of the outer periphery side of the yarn, which strengthens the unbalanced distribution of the moisture absorbing fiber and the guide fiber in the yarn structure, and ensures that the fabric has good antibacterial, moisture absorbing and quick drying functions.
[0094] In some embodiments, the antibacterial natural fiber core yarn 1 is formed by the color mixing spinning production process flow according to a certain proportion of cotton fiber and a certain proportion of antibacterial fiber; the antibacterial fiber includes antibacterial cotton fiber and / or Robust hemp fiber.
[0095] Specifically, the antibacterial cotton fiber adopts a loose fiber treatment technology, and is produced by using a high-permeability antibacterial nanomaterial dyeing and finishing process. The antibacterial nanomaterial is a solvent prepared by mixing water and a nanometer finishing agent at a mass ratio of 1:20. The solvent is sprayed on the cotton fiber to be treated, and the spraying amount of the solvent is 10-13% of the mass of the cotton fiber to be treated. The cotton fiber is steamed for 18-24 hours to form a cotton fiber with a washing-resistant antibacterial effect. The nanometer finishing agent can be prepared by using the existing technology or selected from the existing products. The antibacterial cotton treatment technology of the utility model adopts a nanometer antibacterial finishing agent for physical treatment to form a cotton fiber with antibacterial performance. The method is simple and fast, and can save a large processing cost.
[0096] Specifically, the main component of the antibacterial natural fiber core yarn 1 is antibacterial fiber, which is the core yarn part in the process and is wrapped in the middle position of the yarn. The main purpose is to maintain resistance to washing durability, and considering that the antibacterial material part uses natural apocynum fiber, it further improves the surface quality of the cloth surface and the wearing comfort of the final fabric.
[0097] In some embodiments, the water-repellent natural fiber strip 22 is made by mixing and feeding a certain proportion of cotton fiber, antibacterial cotton fiber and a certain proportion of water-repellent cotton fiber.
[0098] Specifically, the moisture-absorbing and quick-drying cotton fiber adopts a special modification dyeing and finishing treatment technology of Huafu Fashion to make the cotton fiber have water repellency.
[0099] Specifically, the natural fiber strip 21 is a 100% cotton component raw material strip. It is made into a strip alone in order to concentrate the water-repellent cotton fiber in one side of the single yarn in the later strip, causing directional and unbalanced distribution, and enhancing the directional effect of moisture absorption and transmission.
[0100] Specifically, the plying and edging process refers to: sequentially placing N bobbins containing water-repellent cotton slivers on one side, so that the water-repellent cotton fibers in the sliver after edging are distributed in a concentrated state on one side, thereby increasing the moisture absorption and quick drying effect of the yarn. That is, a plurality of water-repellent natural fiber slivers 22 are plied with a plurality of natural fiber slivers 21 to arrange in a row on one side and input into the plying machine 3 to produce the cover tape 23. For example, the sliver arrangement of the plying and edging process is arranged in the order of "A1A2B1B2B3B4", wherein A1A2 represents two water-repellent natural fiber slivers 22, and B1B2B3B4 represents four natural fiber slivers 21. The number of N slivers is calculated by combining the water-repellent cotton content in the input material with the water-repellent cotton content and the sliver quantity, the full cotton sliver quantity, and the number of roots. The specific number of natural fiber slivers 21 and water-repellent natural fiber slivers 22 can be designed as needed. The utility model adopts a special mixing method and process technology, adopts a colored yarn production process, and at the same time, to ensure the effective concentrated distribution of water-repellent cotton fibers in the yarn, avoid the transfer of water-repellent cotton fibers in subsequent drafting, make the fiber arrangement tend to be concentrated and orderly, ensure the functional effect, adopt the sliver edging method, make the water-repellent cotton component in the water-repellent cotton sliver present a one-side aggregation pattern, greatly reduce the degree of fiber transfer, also control the proportion of water-repellent cotton use, enhance the moisture absorption and quick drying effect of the yarn, and reduce the cotton blending cost.
[0101] The following gives a specific example of a yarn product produced as 45% cotton, 30% antibacterial cotton, and 25% water-repellent cotton 40S1 compact.
[0102] The production process steps of 100% cotton 40S1 antibacterial moisture absorption and quick drying yarn are as follows:
[0103] 1. Cotton blending: water-repellent natural fiber sliver 22 is referred to as sliver A, natural fiber sliver 21 is referred to as sliver B, and antibacterial natural fiber core yarn 1 is referred to as roving D, and the same below; sliver A cotton blending is 60% water-repellent cotton, 35% antibacterial cotton, and 5% fine cotton; sliver B cotton blending is 100% fine cotton; and roving D cotton blending is 90% antibacterial cotton and 10% fine cotton.
[0104] 2. Fiber pretreatment: the antibacterial cotton fiber and water-repellent cotton fiber are subjected to humidification pretreatment, and 8% water is added for 18-24 hours.
[0105] 3. The raw material fibers of sliver A, sliver B, and sliver D are respectively subjected to flower mixing and tray production, and are subjected to cleaning and carding to produce corresponding carded slivers.
[0106] 4. The carding machine (such as FA201B) is used to produce sliver A, sliver B, and sliver D; the dry weight of the sliver A, sliver B, and sliver D is about 20.5 grams / 5 meters, the doffer speed is 18 revolutions per minute, the cylinder speed is 360 r / min, and the taker-in speed is 820 r / min; and other process parameters are also designed according to the conventional cotton process.
[0107] 5. Sliver A and B are produced on a pre-drawing frame, the dry weight of the pre-drawing sliver A and B is designed to be 20.5 g / 5 m, the number of combination is 6, the draft is 5.86 times, and the speed is 340 m / min; the roller holding distance is the same as that of the fine cotton.
[0108] 6. Production of sliver B: the pre-drawing sliver B is combined on a sliver lap with 24 laps, and the dry weight of the lap is 64 g / m; the speed of the combing machine is 330 picks / min, the roller holding distance is the same as that of the fine cotton, the forward feeding cotton mode, the feeding amount is 4.23, the high-low carding height is +0.5, the noil scale is 8.0, and the dry weight of the combing sliver B is 20.5 g / 5 m.
[0109] 7. Production of sliver C: the sliver C is produced by the edge process through the drawing of 3 pre-drawing slivers A and 3 combing slivers B on a drawing frame; the dry weight of the sliver C is 20.5 g / 5 m, and the output speed is 450 m / min.
[0110] 8. Production of roving D (also called sliver D): the sliver D is processed into a roving through mixing and roving (using a FA458 roving frame); the dry weight of the roving is 10 g / 10 m, the twist factor of the roving is 125, and the spindle speed is 900 r / min.
[0111] 9. Production of roving E: the sliver C and the roving D are simultaneously fed into the draft structure of a modified roving sizer 4, the roving D is fed through the inner horn, and the sliver C is fed through the arc-shaped feeding inlet 4211 of the outer horn 421; the dry weight of the roving is 6.3 g / 10 m, the twist factor of the roving is 115, and the spindle speed is 900 r / min.
[0112] 10. Production of yarn (40S1): the roving E is fed into a spinning frame to spin yarn; the dry weight of the yarn is 1.18 g / 100 m; the twist factor of the yarn is 360; and the spindle speed is 16500 r / min.
[0113] 11. The yarn is wound into a conical bobbin on an automatic winder (Auto Coner-338) at a winding speed of 1400 m / min.
[0114] 12. Test and evaluation of the moisture absorption and quick drying and antibacterial effects of the fabric: when the 40S1 yarn is woven into a fabric, a common knitted plain fabric is woven with a 34 needle / 36 model, the fabric weight is 80-90 g / m2, and the woven gray fabric is formed into a dyed fabric according to a specific dyeing and finishing process. The dyed fabric is tested and evaluated according to the relevant functions of the moisture absorption and quick drying national standard 2: GB / T21655.2-2019 “Evaluation of the moisture absorption and quick drying of textiles Part 2: dynamic water transfer method” and FZ / T72023-2006 “Antibacterial textiles”, and the results show that the above example meets the requirements of the moisture absorption and quick drying and antibacterial textiles.
[0115] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and integrate different embodiments or examples described in the present specification.
[0116] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.
Claims
1. A yarn having antibacterial moisture absorption and quick drying functions, characterized in that, It comprises: an antibacterial natural fiber core yarn (1), a moisture absorption and quick-drying coating layer (2) comprising a natural fiber strip (21) and a water-repellent natural fiber strip (22); the natural fiber strip (21) and the water-repellent natural fiber strip (22) are combined to form a coating strip (23), which is wound into a cylindrical shape along the width direction and coated on the outer peripheral side of the antibacterial natural fiber core yarn (1).
2. The yarn with antibacterial and moisture absorption quick-drying function according to claim 1, characterized in that, The thickness of the natural fiber strip (21) and the water-repellent natural fiber strip (22) is consistent, and the width of the water-repellent natural fiber strip (22) accounts for 1 / 4-1 / 3 of the total width of the coating strip (23).
3. The yarn with antibacterial and moisture absorption quick-drying function according to claim 1, characterized in that, The antibacterial natural fiber core yarn (1) is an antibacterial cotton fiber strip or a ramie fiber strip; the natural fiber strip (21) is a cotton fiber strip; and the water-repellent natural fiber strip (22) is a water-repellent cotton fiber strip.
4. The yarn with antibacterial and moisture absorption quick-drying function according to claim 3, characterized in that, The antibacterial cotton fiber comprises cotton fibers and antibacterial nanomaterials adhered to the cotton fibers, and the antibacterial nanomaterials comprise a nano finishing agent.
5. The yarn with antibacterial and moisture absorption quick-drying function according to claim 1, characterized in that, The natural fiber strip (21) and the water-repellent natural fiber strip (22) are both multiple; multiple natural fiber strips (21) are combined to form a natural fiber strip, and multiple water-repellent natural fiber strips (22) are combined to form a water-repellent natural fiber strip; the water-repellent natural fiber strip is arranged side by side on one side of the natural fiber strip in the width direction to form a coating strip (23); and the coating strip (23) is wound into a cylindrical shape along the width direction and coated on the outer peripheral side of the antibacterial natural fiber core yarn (1).
6. A processing system of yarn having antibacterial moisture absorption and quick drying function, characterized in that, A device for manufacturing a yarn with antibacterial moisture absorption and quick-drying function as claimed in any one of claims 1-5, comprising: a drawing frame (3) for combining the natural fiber strip (21) and the water-repellent natural fiber strip (22) to form a coating strip (23) through a drawing and edging process; a roving sizer (4) comprising a roving machine body (41) and an inner built-in layering trumpet assembly (42) mounted on the roving machine body (41); The inner built-in layering trumpet assembly (42) comprises an outer trumpet (421) and an inner built-in trumpet (422); the inner built-in trumpet (422) is arranged in the middle of the inner top wall of the outer trumpet (421), so that the feeding inlet of the outer trumpet (421) is an arc-shaped feeding inlet (4211) surrounding the outer periphery of the inner built-in trumpet (422); the arc-shaped feeding inlet (4211) can guide the coating strip (23) fed into the arc-shaped feeding inlet (4211) to be coated on the outer periphery of the antibacterial natural fiber core yarn (1) fed into the inner built-in trumpet (422), so as to form a roving one with water-repellent natural fiber distributed on the outer periphery of the antibacterial natural fiber; and the roving machine body (41) can draft and twist the roving one to form a roving two.
7. The processing system of the anti-bacterial moisture absorbent and quick-drying functional yarn according to claim 6, wherein, It also comprises a spinning frame capable of drafting and twisting the fed roving two to form a yarn.
8. The processing system of the anti-bacterial moisture absorbent and quick drying functional yarn according to claim 6, wherein, The inner built-in trumpet (422) is detachably connected in the middle of the inner top wall of the outer trumpet (421).
9. The processing system of the anti-bacterial moisture absorbent and quick-drying functional yarn according to claim 8, wherein, The built-in horn mouth (422) is arc-shaped plate-shaped, the built-in horn mouth (422) is arranged in the same direction with the outer horn mouth (421), the two end portions of the built-in horn mouth (422) are sealingly connected in the inner top wall of the outer horn mouth (421), and the inner wall surface of the built-in horn mouth (422) and the corresponding inner top wall surface of the outer horn mouth (421) jointly enclose a yarn channel of the built-in horn mouth (422).
10. The processing system of the anti-bacterial moisture absorbent and quick-drying functional yarn according to claim 9, wherein, The top wall of the outer horn mouth (421) is provided with a strip gap (4212) penetrating through the length direction two ends of the outer horn mouth (421) at the yarn channel of the built-in horn mouth (422), and the strip gap (4212) communicates the yarn channel of the built-in horn mouth (422).
Citation Information
Cited By
Yarn with antibacterial, moisture-absorbing and quick-drying functions and processing system and processing method thereof
CN120041988A
Antibacterial moisture-absorbing and quick-drying yarn and processing system and method thereof
CN120041988B