EPP combined tray
By introducing a combination of horizontal and vertical support plates into the EPP pallet and using a snap-fit method to connect the assemblies, the problem of pallet deformation is solved, achieving stable support and convenient assembly, and reducing maintenance costs.
Patent Information
- Application Number
- CN202423136056.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing EPP pallets, which rely solely on four supporting legs for support when carrying items, are prone to deformation over time, resulting in limited load-bearing capacity.
An EPP modular pallet was designed, comprising an assembly between a bottom support frame and a top plate. The bottom support frame consists of horizontal and vertical support plates, which are connected to the first and second assemblies by a snap-fit method to enhance the stability of the support structure.
It provides a stable support structure that evenly distributes weight, ensuring the pallet is stable and not easily deformed or tilted. Assembly is simple and quick, and damaged parts can be replaced individually, reducing maintenance costs.
Smart Images

Figure CN223546704U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pallet technology, specifically relating to an EPP combination pallet. Background Technology
[0002] Pallets are now widely used in production, transportation, warehousing, and distribution, and are considered one of the two key innovations in the 20th-century logistics industry. As an important loading, unloading, storage, and transportation device in logistics operations, pallets play a significant role in modern logistics when used in conjunction with forklifts. The benefits that pallets bring to modern logistics are mainly reflected in: enabling unitized, standardized, and regulated packaging of goods, protecting goods, and facilitating logistics and commerce. However, current pallets suffer from relatively poor impact resistance.
[0003] Chinese patent application number 2021218669275 discloses a tray based on EPP material, including a base plate, a frame, a central partition, and support columns; the frame is disposed on the edge of the front end face of the base plate; the central partition is disposed on the front end face of the base plate and located in the inner circle of the frame; the frame, together with the central partition, divides into several placement cavities, and several support columns are disposed in the placement cavities, the height of the support columns being flush with the height of the frame and the central partition.
[0004] The above solution is made of EPP material, which improves impact resistance and deformation resilience. However, since it is supported only by the four legs when carrying items, deformation will inevitably occur after a long time, resulting in limited load-bearing capacity. Utility Model Content
[0005] To address the aforementioned issues, this utility model provides an EPP combination pallet, comprising a bottom support frame, a top plate, and an assembly located between the bottom support frame and the top plate. The bottom support frame includes a plurality of horizontally arranged first support plates and a plurality of vertically arranged second support plates. The assembly includes a first assembly disposed on the bottom support frame and a second assembly disposed below the top plate, wherein the first assembly and the second assembly are snapped together.
[0006] Preferably, the first assembly includes a square base post, and a connecting plate is fixedly connected to the lower part of the square base post. The connecting plate is bolted to the bottom support frame at the bottom. The second assembly includes a square flange, and an installation groove is provided on the inner side of the square flange. The size of the installation groove matches the size of the square base post.
[0007] Preferably, the first assembly includes a first connecting block, the first connecting block having a cavity inside, the cavity including a first cavity portion and a second cavity portion, the cavity having two symmetrically arranged assembly protrusions, the first cavity portion being formed between the two assembly protrusions, and the second cavity portion being formed on the sides of the two assembly protrusions; the second assembly includes a second connecting block, the bottom of the second connecting block having two symmetrical assembly grooves, the first protrusion being formed between the two assembly grooves, and the second protrusion being formed on the sides of the two assembly grooves.
[0008] Preferably, the bottom of the first concave cavity is provided with a strip-shaped card block with a T-shaped cross section, the bottom of the first protrusion is provided with a card groove, and the bottom of the card groove is provided with a first limiting part and a second limiting part on both sides, and the distance between the first limiting part and the second limiting part gradually decreases downward.
[0009] Preferably, the bottom support frame is a grid-shaped or sun-shaped structure.
[0010] The advantages of this utility model are:
[0011] 1. This solution includes an added bottom support frame, which consists of horizontally and vertically arranged support plates. This design provides a stable support structure that can evenly distribute weight, ensuring that the pallet remains stable when carrying goods and is not easily deformed or tilted.
[0012] 2. In this design, the first and second assemblies are connected via a snap-fit mechanism, making the assembly process simple and quick. If an assembly is damaged or needs replacement, it can be easily removed from the entire tray for replacement without replacing the entire tray, thus reducing maintenance costs. Attached Figure Description
[0013] Figure 1 This is a structural diagram of the present utility model.
[0014] Figure 2 This is an exploded structural diagram of the present invention.
[0015] Figure 3 This is a cross-sectional structural diagram of the present invention.
[0016] Figure 4 This is an exploded structural diagram of Embodiment 2 of the present invention.
[0017] Figure 5 This is a structural diagram of the first assembly component in Embodiment 2 of this utility model.
[0018] Figure 6 This is a cross-sectional view of the assembly in Embodiment 2 of this utility model.
[0019] Figure 7This is a cross-sectional view of the assembly in Embodiment 3 of this utility model.
[0020] In the figure: 1 bottom support frame, 2 top plate, 3 first support plate, 4 second support plate, 5 square bottom column, 6 connecting plate, 7 square flange, 8 mounting groove, 9 first connecting block, 10 cavity, 11 assembly protrusion, 12 first cavity, 13 second cavity, 14 second connecting block, 15 assembly groove, 16 first protrusion, 17 second protrusion, 18 strip-shaped locking block, 19 locking groove, 20 first limiting part, 21 second limiting part. Detailed Implementation
[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0022] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Simultaneously, when an component is referred to as "fixed to" or "equipped on" another component, it can be directly on the other component or may have an intervening component present. When an component is referred to as "connected to" another component, it can be directly connected to the other component or may have an intervening component present. When an component is referred to as "fixedly connected to" another component, it can be a common fixed connection method such as welding, bolting, or gluing. In short, those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1
[0024] like Figure 1-3As shown, an EPP (Enhanced Power Supply) modular pallet includes a bottom support frame 1, a top plate 2, and an assembly located between the bottom support frame 1 and the top plate 2. The bottom support frame 1 includes several horizontally arranged first support plates 3 and several vertically arranged second support plates 4. The bottom support frame 1 is composed of horizontally and vertically arranged support plates. This design provides a stable support structure, can evenly distribute weight, and ensures that the pallet remains stable when carrying goods, and is not easily deformed or tilted. The assembly includes a first assembly mounted on the bottom support frame 1 and a second assembly located below the top plate 2. The first and second assemblies are snapped together. The first and second assemblies are connected by a snap-fit method, which makes the assembly process simple and quick.
[0025] The first assembly includes a square base post 5, with a connecting plate 6 fixedly connected to its lower part. The connecting plate 6 is integrally formed with the lower part of the square base post 5 and is bolted to the bottom support frame 1. This connection method is not only strong and reliable but also facilitates disassembly and reinstallation. The bolted connection can be adjusted as needed to adapt to different installation environments and requirements. The bottom support frame 1 has a grid-like structure, with the square base post 5 installed at the intersection of the first support plate 3 and the second support plate 4. This design provides strong support and stability. The grid-like structure ensures that the pallet bears weight evenly, reducing deformation or damage caused by excessive local stress. The installation of the square base post 5 at the intersection of the first support plate 3 and the second support plate 4 further enhances the overall structural stability of the pallet. As a node of the support structure, the intersection can withstand greater forces, making the pallet more robust and durable.
[0026] The second assembly includes a square flange 7, with a mounting groove 8 on its inner side. The dimensions of the mounting groove 8 match the dimensions of the square base post 5. The square base post 5 of the first assembly and the square flange 7 of the second assembly are engaged via the mounting groove 8. This design makes the assembly process very simple. No complicated tools or professional skills are required; simply align the square base post 5 with the mounting groove 8 and insert it, greatly improving work efficiency. Example 2
[0027] like Figure 4-6As shown, this embodiment has the same parts as Embodiment 1, the difference being that: in this embodiment, the bottom support frame 1 has a H-shaped structure, the first assembly includes a first connecting block 9, the first connecting block 9 has a cavity 10 inside, the cavity 10 has two symmetrically arranged assembly protrusions 11, a first cavity portion 12 is formed between the two assembly protrusions 11, and a second cavity portion 13 is formed on the sides of the two assembly protrusions 11. The second assembly includes a second connecting block 14, the bottom of the second connecting block 14 has two symmetrically arranged assembly grooves 15, a first protrusion 16 is formed between the two assembly grooves 15, and a second protrusion 17 is formed on the sides of the two assembly grooves 15. By matching the assembly protrusions 11 with the assembly grooves 15, precise docking between the two assemblies can be ensured. The symmetrically arranged assembly protrusions 11 and assembly grooves 15 can ensure that the assembly can be evenly stressed when subjected to external forces, reducing stress concentration, thereby improving the stability and reliability of the entire structure. Meanwhile, the tight fit between the assembly protrusion 11 and the assembly groove 15 can reduce loosening and shaking, ensuring the safety of goods during transportation or storage.
[0028] The design of the first recessed portion 12 and the first protrusion 16, the second recessed portion 13 and the second protrusion 17 not only increases the contact area between the assemblies and improves the stability of the connection, but also allows for a certain degree of fault tolerance, making the assembly process easier. If an assembly is damaged or needs to be replaced, it can be easily removed from the entire tray for replacement without replacing the entire tray, reducing maintenance costs. Example 3
[0029] This embodiment is a further improvement based on Embodiment 2. In this embodiment, the bottom of the first concave cavity 12 is provided with a T-shaped strip-shaped locking block 18, and the bottom of the first protrusion 16 is provided with a locking groove 19. The bottom sides of the locking groove 19 are provided with a first limiting part 20 and a second limiting part 21, and the distance between the first limiting part 20 and the second limiting part 21 gradually decreases downward. The tight fit between the T-shaped strip-shaped locking block 18 and the locking groove 19 can effectively prevent the two assemblies from shifting in the vertical direction, ensuring that the connection between them is stable and reliable. The design of the distance between the first limiting part 20 and the second limiting part 21 gradually decreasing downward forms a funnel-like structure, which further enhances the locking effect between the locking block and the locking groove 19.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An EPP combination pallet, characterized in that: It includes a bottom support frame (1), a top plate (2) and an assembly located between the bottom support frame (1) and the top plate (2). The bottom support frame (1) includes a plurality of horizontally arranged first support plates (3) and a plurality of vertically arranged second support plates (4). The assembly includes a first assembly disposed on the bottom support frame (1) and a second assembly disposed below the top plate (2). The first assembly and the second assembly are snapped together.
2. The EPP combination tray according to claim 1, characterized in that: The first assembly includes a square base column (5), and a connecting plate (6) is fixedly connected to the bottom of the square base column (5). The connecting plate (6) is bolted to the bottom support frame (1) at the bottom. The second assembly includes a square flange (7), and an installation groove (8) is provided on the inner side of the square flange (7). The size of the installation groove (8) matches the size of the square base column (5).
3. The EPP combination pallet according to claim 1, characterized in that: The first assembly includes a first connecting block (9), the first connecting block (9) has a cavity (10) inside, the cavity (10) includes a first cavity portion (12) and a second cavity portion (13), the cavity (10) has two symmetrically arranged assembly protrusions (11), the first cavity portion (12) is formed between the two assembly protrusions (11), and the second cavity portion (13) is formed on the side of the two assembly protrusions (11). The second assembly includes a second connecting block (14), the bottom of the second connecting block (14) has two symmetrical assembly grooves (15), the first protrusion (16) is formed between the two assembly grooves (15), and the second protrusion (17) is formed on the side of the two assembly grooves (15).
4. The EPP combination pallet according to claim 3, characterized in that: The bottom of the first concave cavity (12) is provided with a strip-shaped card block (18) with a cross section of T, and the bottom of the first protrusion (16) is provided with a card groove (19). The bottom of the card groove (19) is provided with a first limiting part (20) and a second limiting part (21) on both sides. The distance between the first limiting part (20) and the second limiting part (21) gradually decreases downward.
5. The EPP combination pallet according to claim 4, characterized in that: The bottom support frame (1) is a grid-shaped or sun-shaped structure.