Stacking and unstacking equipment capable of automatically recognizing warehouse-in and warehouse-out article information

By integrating a gantry-type housing, AGV trolley, and RFID scanning module, the depalletizing and palletizing equipment solves the problems of large footprint and high cost of scanning and depalletizing equipment, and realizes miniaturized item information identification and depalletizing operations.

CN223546926UActive Publication Date: 2025-11-14ZHENGZHOU YOUYIDA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423238313.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-14
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing technologies such as barcode scanning equipment and depalletizing equipment occupy a large area and are costly, making them unsuitable for use in small spaces.

Method used

An automatic identification device for inbound and outbound goods was designed, which integrates a gantry frame housing, an AGV trolley, a depalletizing mechanism, and an RFID scanning module. The depalletizing operation is realized through the top plate drive mechanism, and the item information is read by the RFID scanning module.

Benefits of technology

It enables the simultaneous completion of depalletizing, palletizing, and item information statistics in a single device, reducing floor space and cost, making it suitable for use in small spaces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to unstacking and stacking equipment capable of automatically identifying warehouse-in and warehouse-out article information. The equipment comprises a portal frame type shell, an AGV trolley, a stacking and unstacking mechanism, a conveying device and an RFID code scanning module. A positioning structure for positioning and parking the AGV is arranged in the portal frame type shell, the AGV and the conveying device are arranged in the front-back direction, and the conveying device, the stacking and unstacking mechanism and the RFID code scanning module are all located in the portal frame type shell. The unstacking and stacking mechanism comprises top plates and a top plate driving mechanism which are arranged in a bilateral symmetry mode, the top plates are matched with objects to be put in and put out of a warehouse in a limiting mode to achieve transferring of the objects, and the top plate driving mechanism can drive the top plates to move in the up-down direction, the left-right direction and the front-back direction so as to achieve the unstacking and stacking process of the objects between the AGV and the conveying device. Compared with the prior art, the equipment has the advantages that unstacking and stacking and article information statistics can be simultaneously realized in one equipment, and compared with the prior art, the equipment is small in occupied area, low in cost, convenient to use and more suitable for being used in small-area places.
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Description

Technical Field

[0001] This utility model relates to the field of depalletizing technology, specifically to a depalletizing device that automatically identifies information on items entering and leaving the warehouse. Background Technology

[0002] In today's rapidly developing industrial and technological society, intelligent development is a crucial direction. When goods enter and leave a warehouse, it's necessary not only to record the information and quantity of goods but also to depalletize and unpalletize them. To achieve these functions, two types of equipment are required: a barcode scanner and a depalletizing / unpalletizing device. The barcode scanner can utilize an RFID radio frequency scanning device disclosed in the applicant's earlier Chinese utility model patent (CN214421472U), which includes a conveying device located below a gantry-type housing. An RFID radio frequency identification module is installed inside the housing, and shielded doors are installed at both the inlet and outlet of the gantry-type housing. However, this barcode scanner also requires a depalletizing / unpalletizing device during the warehousing process, resulting in a large footprint and high cost, making it unsuitable for small spaces. Therefore, a miniaturized warehousing device that integrates barcode scanning and depalletizing / unpalletizing is needed. Utility Model Content

[0003] The purpose of this invention is to provide a depalletizing and palletizing device that automatically identifies information about items entering and leaving the warehouse, so as to solve the above-mentioned technical problems existing in the prior art.

[0004] To achieve the above objectives, the present invention provides an automatic depalletizing and palletizing device for identifying inbound and outbound item information, which adopts the following technical solution: An automatic depalletizing and palletizing device for identifying inbound and outbound item information includes a gantry-type housing, an AGV trolley, a depalletizing and palletizing mechanism, a conveying device, and an RFID radio frequency scanning module. The gantry-type housing has a positioning structure for the AGV trolley to be positioned and parked. The AGV trolley and the conveying device are arranged in a front-to-back direction. The conveying device, the depalletizing and palletizing mechanism, and the RFID radio frequency scanning module are all located inside the gantry-type housing. The depalletizing and palletizing mechanism includes a top plate symmetrically arranged on the left and right sides and a top plate driving mechanism. The top plate is used to limit the movement of items to be entered or exited to achieve item transfer. The top plate driving mechanism can drive the top plate to move in the up-down, left-to-right, and front-to-back directions to realize the depalletizing and palletizing process between the AGV trolley and the conveying device.

[0005] The positioning structure includes a left crossbeam and a right crossbeam arranged opposite each other. Each crossbeam has a baffle at the end near the conveying device for use with the positioning stop of the AGV trolley.

[0006] Each beam has a beveled end away from the conveying device to correct the position of the AGV trolley entering the positioning structure.

[0007] The gantry-type housing has a left mounting plate and a right mounting plate that are movable vertically inside. Two or more RFID radio frequency scanning modules are arranged on the left and right mounting plates along the front-back direction. Each RFID radio frequency scanning module includes a card reader for reading the item information stored in the RFID electronic tags on the items on the AGV and the conveying device.

[0008] The stacking and unstacking mechanism includes a left movable frame and a right movable frame arranged symmetrically on the left and right sides. Each movable frame includes a first mounting frame that is movably mounted vertically on the inner side wall of the gantry-type housing. A second mounting frame is movably mounted on the first mounting frame in the front-back direction, and a third mounting frame is movably mounted on the second mounting frame in the left-right direction. Each top plate is correspondingly mounted on the corresponding third mounting frame. The top plate driving mechanism includes a vertical driving mechanism for driving the first mounting frame to move vertically, a front-back driving mechanism for driving each second mounting frame to move forward and backward, and a left-right driving mechanism for driving each third mounting frame and the top plate thereon to move left and right.

[0009] The gantry-type housing is provided with a first guide rail extending in the vertical direction. A first mounting frame is mounted on the first guide rail for vertical movement. The vertical drive mechanism includes an upper sprocket, a lower sprocket, and a conveyor chain. The first mounting frame is connected to the conveyor chain. The vertical drive mechanism also includes a first drive motor that drives the upper sprocket or the lower sprocket to rotate.

[0010] The first mounting bracket is provided with a second guide rail extending in the front-to-back direction. The second mounting bracket is guided and moved in the front-to-back direction on the second guide rail. The front-to-back drive mechanism includes a first rack extending in the front-to-back direction on the second mounting bracket. The first mounting bracket is provided with a second drive motor. The motor shaft of the second drive motor is provided with a first gear that meshes with the first rack for transmission.

[0011] The second mounting bracket is provided with a third guide rail extending in the left-right direction. The third mounting bracket is guided and moved left and right on the third guide rail. The left-right drive mechanism includes a second rack extending in the left-right direction on the third mounting bracket. The second mounting bracket is provided with a third drive motor. The motor shaft of the third drive motor is provided with a second gear that meshes with the second rack for transmission.

[0012] The second mounting frame is equipped with a front correction structure and a rear correction structure to correct the deviation of the items to be destacking on the AGV trolley.

[0013] Each correction structure includes a first correction block and a second correction block that mate with the two sides of the corresponding end corner of the item.

[0014] The beneficial effects of this invention are as follows: The depalletizing and palletizing mechanism can stack items palletized on the AGV cart onto the conveyor device, and it can also stack items conveyed by the conveyor device onto the AGV cart. The RFID radio frequency module can scan the items on the AGV cart and the items on the conveyor device to read and count the inbound and outbound information of the items. The equipment of this invention can realize depalletizing and palletizing and item information statistics in one device. Compared with the prior art, it not only has a smaller footprint and lower cost, but is also easier to use and more suitable for use in small areas. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a structure of an embodiment of a depalletizing and palletizing device for automatically identifying inbound and outbound goods according to this utility model;

[0016] Figure 2 yes Figure 1 A structural diagram from another angle;

[0017] Figure 3 yes Figure 1 A schematic diagram of the structure after removing the AGV trolley;

[0018] Figure 4 yes Figure 3 A magnified view of a section at point A in the middle;

[0019] Figure 5 yes Figure 2 A schematic diagram of the structure after removing the conveying device;

[0020] Figure 6 yes Figure 5 A magnified view of a section at point B in the middle;

[0021] Figure 7 yes Figure 5 A schematic diagram of the stacking and destacking mechanism;

[0022] Figure 8 yes Figure 7 A magnified view of a section at point C. Detailed Implementation

[0023] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. The accompanying drawings show preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0024] It should be noted that, unless otherwise defined, the technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The use of "belonging" in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of this invention.

[0025] An embodiment of this utility model of an automatic identification and unpacking / palletizing device for inbound and outbound goods, such as... Figures 1-8 As shown, the system includes a gantry-type housing 1, an AGV trolley, a depalletizing and palletizing mechanism 6, a conveying device 9, and an RFID scanning module 14. The AGV trolley is a liftable, submerged trolley used to support the base 4. In this embodiment, the items to be depalletized and palletized on the base 4 are box frames 5. Each box frame contains multiple items affixed with RFID electronic tags. The boxed items can be stacked on the supporting base and transferred by the AGV trolley. The gantry-type housing has a positioning structure 3 for positioning and parking the AGV trolley. The AGV trolley and the conveying device are arranged in a front-to-back direction, and the conveying device, depalletizing and palletizing mechanism, and RFID scanning module are all located inside the gantry-type housing. The positioning structure 3 includes a left crossbeam 10 and a right crossbeam arranged opposite each other. Each crossbeam has a baffle 11 at the end near the conveying device for positioning and stopping the AGV trolley. Each crossbeam has a bevel structure 12 at the end away from the conveying device to correct the position of the AGV trolley entering the positioning structure. The conveying device 9 adopts an existing roller conveyor, and the specific structure of the conveying device will not be described in detail in this embodiment.

[0026] In this embodiment, a left mounting plate and a right mounting plate 13 are movably mounted vertically inside the gantry-type housing 1. Two or more RFID scanning modules 14 are mounted on the left and right mounting plates along the front-to-back direction. In this embodiment, each mounting plate has four RFID scanning modules 14. Each RFID scanning module includes a reader for reading the item information stored in the RFID electronic tags on items on the AGV and conveyor. Each mounting plate is mounted on the gantry-type housing via guide blocks and guide rails (i.e., guide rails are provided on the gantry-type housing, and guide blocks are provided on each mounting plate). Conveyor belts are provided on each side wall of the gantry-type housing, which move the corresponding mounting plates up and down to adjust the position of the RFID scanning modules to meet the needs of scanning and identifying item information. The gantry-type housing has a first entrance / exit for AGV trolleys and a second entrance / exit for items on the conveyor system. Both the first and second entrances / exits are equipped with electric doors 7, which can be opened and closed. When the RFID scanning module is required to operate, the electric doors can be closed to avoid interference from external information and ensure the accuracy of statistics. A display screen 8 is installed on the gantry-type housing.

[0027] The depalletizing / unpalletizing mechanism 6 includes a top plate 19 symmetrically arranged on the left and right sides and a top plate driving mechanism. The top plate is used to cooperate with the items to be loaded or unloaded to realize the transfer of items. In this embodiment, the side wall of the box frame 5 used to place the items is provided with a groove for the top plate to be inserted. The top plate driving mechanism can drive the top plate to move in the up-down, left-right, and front-back directions to realize the depalletizing / unpalletizing process between the AGV trolley and the conveying device. The specific structure of the depalletizing / unpalletizing mechanism is as follows:

[0028] The stacking and unstacking mechanism includes a left movable frame and a right movable frame arranged symmetrically. The left and right movable frames have the same structure, and one of them will be described below. The movable frame includes a first mounting frame 15 that is movably mounted vertically on the inner wall of the gantry-type housing. A second mounting frame 17 is movably mounted on the first mounting frame 15 in the front-to-back direction. A third mounting frame 24 is movably mounted on the second mounting frame in the left-to-right direction. Each top plate 19 is correspondingly mounted on the corresponding third mounting frame 24. The top plate driving mechanism includes a vertical driving mechanism for driving the first mounting frame to move vertically, a front-to-back driving mechanism for driving the second mounting frames to move forward and backward, and a left-to-right driving mechanism for driving the third mounting frames and their top plates to move left and right.

[0029] A first guide rail 22 extending vertically is provided on the gantry-type housing 1, and a first mounting frame is vertically guided and mounted on the first guide rail. The vertical drive mechanism includes an upper sprocket, a lower sprocket, and a conveyor chain 30. The first mounting frame 15 is connected to the conveyor chain via a connecting column 16. The vertical drive mechanism also includes a first drive motor that drives the upper sprocket to rotate. Both the first drive motor and the conveyor belt drive motor are located inside the upper top wall of the gantry-type housing. A second guide rail 23 extending longitudinally is provided on the first mounting frame 15, and the second mounting frame is vertically guided and mounted on the second guide rail. The longitudinal drive mechanism includes a first rack 18 extending longitudinally on the second mounting frame, a second drive motor on the first mounting frame, and a first gear meshing with the first rack on the motor shaft of the second drive motor. The longitudinal movement of the second mounting frame is achieved through a gear-rack structure.

[0030] The second mounting frame 17 is provided with a third guide rail 25 extending in the left-right direction, and the third mounting frame 24 is guided and moved left and right on the third guide rail 25. The left-right drive mechanism includes a second rack 27 extending in the left-right direction on the third mounting frame, a third drive motor 26 on the second mounting frame, and a second gear 28 meshing with the second rack 27 on the motor shaft of the third drive motor. The left-right movement of the third mounting frame and its top plate is also achieved through the gear-rack structure. In this embodiment, the second mounting frame 17 has a mounting box 29, and the third mounting frame and the left-right drive mechanism are all located inside the mounting box. The box wall is provided with a through hole for the top plate to extend out. The second mounting frame is provided with a front correction structure and a rear correction structure to correct the items to be destacking on the AGV trolley. In this embodiment, each correction structure includes a first correction block 20 and a second correction block 21 that cooperate with the two sides of the corresponding end corners of the box frame for correcting the box frame.

[0031] When destacking is required on a palletized box frame on an AGV, the AGV transports the palletized box frame to the positioning structure of the gantry-type housing. A mobile RFID scanning module scans the items inside the box, identifying the stored information on the RFID tags on the items. Then, a super-palletizing mechanism transfers the box frame layer by layer from the AGV to the conveyor, thus achieving destacking. When palletizing is needed, a conveyor transports a box frame containing items. An RFID scanning module scans the items inside the box, and then a de-palletizing mechanism stacks the box frame transported by the conveyor onto the AGV, which then transports it away.

[0032] In the foregoing description of this specification, unless otherwise expressly specified and limited, the terms "fixed," "installed," "connected," or "joined" should be interpreted broadly. For example, the term "joined" can refer to a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can refer to the internal communication of two components or the interaction between two components. Therefore, unless otherwise expressly limited in this specification, those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] Based on the above description in this specification, those skilled in the art will also understand that the following terms used, such as "upper," "lower," "front," "rear," "left," "right," "length," "width," "thickness," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," "center," "longitudinal," "transverse," "clockwise," or "counterclockwise," are terms indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings of this specification. They are only for the purpose of facilitating the explanation of the present invention and simplifying the description, and do not imply that the device or element involved must have the specific orientation, or be constructed and operated in a specific orientation. Therefore, the above-mentioned orientation or positional relationship terms should not be understood or interpreted as limitations on the present invention.

[0034] Furthermore, the terms "first" or "second," etc., used in this specification to refer to numbers or ordinal numbers are for descriptive purposes only and should not be construed as indicating, explicitly or implicitly, relative importance or specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this specification, "a plurality of" means at least two, such as two, three, or more, unless otherwise explicitly specified.

[0035] In other embodiments of this utility model, the number of RFID radio frequency scanning modules on each mounting plate can be adjusted according to actual needs, for example, two; the first drive motor can also drive the lower sprocket, that is, the lower sprocket is the active sprocket at this time; each mounting plate can also be driven by a chain instead of a conveyor belt.

Claims

1. A depalletizing and palletizing device for automatically identifying inbound and outbound item information, characterized in that: The system includes a gantry-type housing, an AGV trolley, a depalletizing and palletizing mechanism, a conveying device, and an RFID scanning module. The gantry-type housing contains a positioning structure for the AGV trolley. The AGV trolley and the conveying device are arranged in a front-to-back direction. The conveying device, depalletizing and palletizing mechanism, and RFID scanning module are all located inside the gantry-type housing. The depalletizing and palletizing mechanism includes symmetrically arranged top plates and a top plate drive mechanism. The top plates are used to limit the movement of items to be moved in and out of the warehouse to achieve item transfer. The top plate drive mechanism can drive the top plates to move in the up-down, left-right, and front-to-back directions to realize the depalletizing and palletizing process between the AGV trolley and the conveying device.

2. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 1, characterized in that: The positioning structure includes a left crossbeam and a right crossbeam arranged opposite each other. Each crossbeam has a baffle at the end near the conveying device for use with the positioning stop of the AGV trolley.

3. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 2, characterized in that: Each beam has a beveled end away from the conveying device to correct the position of the AGV trolley entering the positioning structure.

4. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 1, characterized in that: The gantry-type housing has a left mounting plate and a right mounting plate that are movable vertically inside. Two or more RFID radio frequency scanning modules are arranged on the left and right mounting plates along the front-back direction. Each RFID radio frequency scanning module includes a card reader for reading the item information stored in the RFID electronic tags on the items on the AGV and the conveying device.

5. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to any one of claims 1-4, characterized in that: The stacking and unstacking mechanism includes a left movable frame and a right movable frame arranged symmetrically on the left and right sides. Each movable frame includes a first mounting frame that is movably mounted vertically on the inner wall of the gantry-type housing. A second mounting frame is movably mounted on the first mounting frame in the front-to-back direction, and a third mounting frame is movably mounted on the second mounting frame in the left-to-right direction. Each top plate is correspondingly mounted on the corresponding third mounting frame. The top plate driving mechanism includes a vertical driving mechanism for driving the first mounting frame to move vertically, a front-to-back driving mechanism for driving each second mounting frame to move forward and backward, and a left-to-right driving mechanism for driving each third mounting frame and the top plate thereon to move left and right.

6. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 5, characterized in that: The gantry-type housing is provided with a first guide rail extending in the vertical direction. A first mounting frame is mounted on the first guide rail for vertical movement. The vertical drive mechanism includes an upper sprocket, a lower sprocket, and a conveyor chain. The first mounting frame is connected to the conveyor chain. The vertical drive mechanism also includes a first drive motor that drives the upper sprocket or the lower sprocket to rotate.

7. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 5, characterized in that: The first mounting bracket is provided with a second guide rail extending in the front-to-back direction. The second mounting bracket is guided and moved in the front-to-back direction on the second guide rail. The front-to-back drive mechanism includes a first rack extending in the front-to-back direction on the second mounting bracket. The first mounting bracket is provided with a second drive motor. The motor shaft of the second drive motor is provided with a first gear that meshes with the first rack for transmission.

8. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 5, characterized in that: The second mounting bracket is provided with a third guide rail extending in the left-right direction. The third mounting bracket is guided and moved left and right on the third guide rail. The left-right drive mechanism includes a second rack extending in the left-right direction on the third mounting bracket. The second mounting bracket is provided with a third drive motor. The motor shaft of the third drive motor is provided with a second gear that meshes with the second rack for transmission.

9. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 5, characterized in that: The second mounting frame is equipped with a front correction structure and a rear correction structure to correct the deviation of the items to be destacking on the AGV trolley.

10. The depalletizing and palletizing equipment for automatically identifying inbound and outbound item information according to claim 9, characterized in that: Each correction structure includes a first correction block and a second correction block that mate with the two sides of the corresponding end corner of the item.

Citation Information

Patent Citations

  • RFID (Radio Frequency Identification) code scanning equipment

    CN214421472U