Loader for waste steel recovery
By designing a double-layer frame and a bidirectional loading mechanism on the loader, and using a servo motor to drive the connecting plate and gear system, the problem of the loader detouring when loading in multiple transportation workshops is solved, achieving efficient bidirectional loading and saving time and space.
Patent Information
- Application Number
- CN202520035934.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing scrap metal loaders require cumbersome detours when loading in multiple transport workshops, resulting in increased workload and low space utilization.
Design a loader that includes a double-layer frame and a bidirectional loading mechanism. The loader achieves bidirectional operation in the loading direction through a servo motor-driven connecting plate and gear system, and optimizes the loading path by combining a reversing mechanism.
This allows for loading of two transport vehicles without having to detour, simply by moving them back and forth, reducing workload and improving space utilization.
Smart Images

Figure CN223547323U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of loader technology, specifically a loader for scrap steel recycling. Background Technology
[0002] Scrap metal loaders are highly efficient pieces of equipment specifically designed for handling scrap metal. With a robust and durable structure, they can easily handle scrap metal of various shapes and sizes. Their powerful loading capacity allows for rapid transport of scrap metal to designated locations. They are easy and flexible to operate, adapting to different work sites. Equipped with a professional gripping device, scrap metal loaders can firmly grasp scrap metal, preventing it from falling during transport. While improving scrap metal processing efficiency, they also reduce the intensity of manual labor. Whether in steel mills, scrap recycling stations, or construction sites, scrap metal loaders are indispensable and powerful tools.
[0003] However, in actual use, there are operations where multiple transport vehicles are used for loading and transporting. When a loader loads scrap steel onto two transport vehicles, it needs to move to one side of one transport vehicle first, and then go around to the other side of the other transport vehicle, which is a cumbersome process. Utility Model Content
[0004] To overcome the above deficiencies, this utility model provides a loader for scrap steel recycling that overcomes or at least partially solves the above technical problems.
[0005] This utility model is implemented as follows:
[0006] This utility model provides a loader for scrap steel recycling, including a double-layer frame, and a bidirectional loading mechanism is provided on the top of the double-layer frame;
[0007] The bidirectional loading mechanism includes:
[0008] The mounting platform is fixedly installed on the side of the upper layer of the double-layer frame. A first servo motor is fixedly connected to the top of the mounting platform. A first connecting plate is fixedly installed on the output shaft of the first servo motor. A second connecting plate is provided at one end of the first connecting plate through a movable shaft.
[0009] A side loading plate, the outer side of which is connected to one side of a second mounting plate via a movable shaft, and a second limiting shaft is fixedly connected to one side of the side loading plate;
[0010] A double loading plate is fixedly connected between two side loading plates, and a first limiting shaft is fixedly connected to one end of each side loading plate.
[0011] In one embodiment of this utility model, there are two first connecting plates, and a drive shaft is fixedly connected between one end of the two first connecting plates.
[0012] In one embodiment of this utility model, the top of the double-layer frame is provided with a redirection mechanism. The redirection mechanism includes four blocks fixedly connected around the double-layer frame. A square slot is fixedly connected to one side of the top of the four blocks. A horizontal insert rod is inserted into the square slot. A vertical insert rod is fixedly connected to one end of the horizontal insert rod. A side mounting rod is fixedly connected to the side of the vertical insert rod.
[0013] In one embodiment of this utility model, there are two side mounting rods, and a slotted rod is fixedly connected between the two side mounting rods.
[0014] In one embodiment of the present invention, bushings are provided on the front and rear sides of the upper frame of the double-layer frame, and a driven redirection shaft is movably provided in the bushings through bearings. A first driven gear and a second driven gear are fixedly connected to the driven redirection shaft.
[0015] In one embodiment of this utility model, a side connector is provided on the front right side of the upper frame of the double-layer frame. A second servo motor is fixedly connected to the body of the side connector. An active redirection shaft is fixedly connected to the output shaft of the second servo motor. An active gear is fixedly connected to the active redirection shaft. The active gear and the first driven gear are meshed together.
[0016] In one embodiment of this utility model, the vertical insertion rod and the side mounting rod are both located on both sides of the double-layer frame.
[0017] In one embodiment of this utility model, a circular groove is provided on the other side of the top of the four-sided block, and a loading box is fixedly connected to the top of the double loading plate.
[0018] The present invention provides a loader for scrap steel recycling, the beneficial effects of which include:
[0019] 1. By setting up a bidirectional loading mechanism and installing this device on the loading vehicle, the loading direction of the loading vehicle can be changed to a bidirectional loading effect. This allows the loading vehicle to only move back and forth when loading two transport vehicles, without having to move to one side of one transport vehicle and then detour to the other side, greatly reducing the workload.
[0020] 2. By setting up a reversing mechanism, the loading box of the device can be changed to load on both sides, reducing movement time. Without detours, scrap steel can be loaded for two transport vehicles simply by moving back and forth. This greatly saves the time required for the loading vehicle to change positions between different transport vehicles, improves space utilization, and allows for better use of space within a limited loading area by loading on both sides, avoiding potential space waste caused by detours. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a structural schematic diagram provided by an embodiment of the present utility model;
[0023] Figure 2 Perspective view provided for embodiments of this utility model;
[0024] Figure 3 Side perspective view provided for an embodiment of this utility model;
[0025] Figure 4 Bottom perspective view provided for an embodiment of this utility model.
[0026] In the diagram: 1. Double-layer frame; 2. Bidirectional loading mechanism; 201. Mounting platform; 202. First servo motor; 203. Drive shaft; 204. First connecting plate; 205. Second connecting plate; 206. Side loading plate; 207. Double loading plate; 2071. First limiting shaft; 2072. Second limiting shaft; 208. Loading box; 3. Redirection mechanism; 301. Four-sided block; 3011. Circular groove; 302. Square slot; 3021. Horizontal insertion rod; 3022. Vertical insertion rod; 3023. Side mounting rod; 3024. Slotted rod; 303. Side connecting piece; 3031. Second servo motor; 3032. Active redirection shaft; 3033. Active gear; 304. Bushing; 3041. Driven redirection shaft; 3042. First driven gear; 3043. Second driven gear. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Example
[0028] Reference Figures 1-4This technical solution provides a loader for scrap steel recycling, comprising a double-layer frame 1, with a bidirectional loading mechanism 2 on the top of the double-layer frame 1. The bidirectional loading mechanism 2 includes a mounting platform 201, a side loading plate 206, and a double loading plate 207. The mounting platform 201 is fixedly installed on the side of the upper layer of the double-layer frame 1. A first servo motor 202 is fixedly connected to the top of the mounting platform 201. A first connecting plate 204 is fixedly installed on the output shaft of the first servo motor 202. A second connecting plate 205 is provided at one end of the first connecting plate 204 via a movable shaft. The outer side of the side loading plate 206 is connected to the second servo motor 207. One side of the mounting plate is connected via a movable shaft. A second limiting shaft 2072 is fixedly connected to one side of the side loading plate 206. The double loading plates 207 are fixedly connected between the side loading plates 206. A first limiting shaft 2071 is fixedly connected to one end of the side loading plate 206. This device is installed in the truck bed of a loader. The loading box 208 is pre-filled with scrap steel. A second servo motor 3031 is installed. When the drive gear 3033 drives the first driven gear 3042 to rotate, the second driven gear 3043 moves the slotted rod 3024, which in turn drives the side mounting rod 30. 23 and the horizontal insertion rod 3021 move, the horizontal insertion rod 3021 moves away from one of the first limiting shaft 2071 or the second limiting shaft 2072, while the other limiting shaft remains blocked by the horizontal insertion rod 3021. At this time, the first servo motor 202 is driven, causing the drive shaft 203 to rotate, thereby lifting the first connecting plate 204 and the second connecting plate 205. Since one of the first limiting shaft 2071 or the second limiting shaft 2072 is limited, and the other is not, one side of the interconnected side loading plate 206 and the double loading plate 207 is restricted and not lifted, while the other side... When one side is lifted without restriction, the overall effect is that one side of the loading box 208 rises while the other side remains unchanged. Conversely, if one side rises while the other side remains unchanged, the other side will be inconvenient. The combination of these two means that the scrap steel material in the loading box 208 can be tilted on both sides. By setting up the bidirectional loading mechanism 2 and installing this device on the loading vehicle, this device can change the loading direction of the loading vehicle to a bidirectional loading effect on both sides. This allows the loading vehicle to only move back and forth when loading two transport vehicles, without having to move to one side of one transport vehicle first and then detour to the other side of the transport vehicle, greatly reducing the workload.
[0029] Reference Figures 1-4 Based on the same concept as Embodiment 1 above, this embodiment also proposes that there are two first connecting plates 204, and a drive shaft 203 is fixedly connected between one end of the two first connecting plates 204.
[0030] Reference Figures 1-4Based on the same concept as Embodiment 1 above, this embodiment also proposes that the top of the double-layer frame 1 is provided with a redirection mechanism 3. The redirection mechanism 3 includes a four-sided block 301 fixedly connected around the double-layer frame. A square slot 302 is fixedly connected to one side of the top of the four-sided block 301. A horizontal insertion rod 3021 is inserted into the square slot 302. A vertical insertion rod 3022 is fixedly connected to one end of the horizontal insertion rod 3021. A side mounting rod 3023 is fixedly connected to the side of the vertical insertion rod 3022. By setting the redirection mechanism 3, the loading box 208 of the device can be changed to two-sided loading, reducing the movement time. There is no need to detour. Only forward and backward movement is required to load scrap steel for two transport vehicles. This greatly saves the time required for the loading vehicle to change positions between different transport vehicles, improves space utilization, and in a limited loading area, two-way two-sided loading can make better use of space and avoid the space waste that may be caused by detours.
[0031] Reference Figures 1-4 Based on the same concept as Embodiment 1 above, this embodiment also proposes two side mounting rods 3023, with a slotted rod 3024 fixedly connected between the two side mounting rods 3023. When the driving gear 3033 drives the first driven gear 3042 to rotate, the second driven gear 3043 moves the slotted rod 3024, which in turn moves the side mounting rod 3023 and the transverse insertion rod 3021.
[0032] Reference Figures 1-4 Based on the same concept as in Embodiment 1 above, this embodiment also proposes that the upper frame of the double-layer frame 1 is provided with bushings 304 on the front and rear sides. A driven redirecting shaft 3041 is movably provided in the bushing 304 through a bearing. A first driven gear 3042 and a second driven gear 3043 are fixedly connected on the driven redirecting shaft 3041. The bushing 304 can accommodate the rotation of the shaft.
[0033] Reference Figures 1-4 Based on the same concept as Embodiment 1 above, this embodiment also proposes that the upper frame of the double-layer frame 1 is provided with a side connector 303 on the front right side. A second servo motor 3031 is fixedly connected to the body of the side connector 303. An active redirection shaft 3032 is fixedly connected to the output shaft of the second servo motor 3031. An active gear 3033 is fixedly connected to the active redirection shaft 3032. The active gear 3033 and the first driven gear 3042 are meshed and connected.
[0034] Reference Figures 1-4 Based on the same concept as Embodiment 1 above, this embodiment also proposes that the vertical insertion rod 3022 and the side mounting rod 3023 are located on both sides of the double-layer frame 1, so as to avoid the components of the device from obstructing each other.
[0035] Reference Figures 1-4Based on the same concept as in Embodiment 1 above, this embodiment also proposes that a circular groove 3011 is provided on the other side of the top of the four-sided block 301, and a loading box 208 is fixedly connected to the top of the double loading plate 207.
[0036] Specifically, the working process or principle of this loader for scrap steel recycling is as follows: The device is installed in the truck bed of a loader. The loading box 208 is pre-filled with scrap steel. A second servo motor 3031 is installed. When the drive gear 3033 drives the first driven gear 3042 to rotate, the second driven gear 3043 moves the slotted rod 3024, which in turn moves the side mounting rod 3023 and the transverse insertion rod 3021. The transverse insertion rod 3021 moves away from either the first limiting shaft 2071 or the second limiting shaft 2072, while the other limiting shaft remains in contact with the transverse insertion rod 3021. In the blocking state, the first servo motor 202 is driven, causing the drive shaft 203 to rotate and lift the first connecting plate 204 and the second connecting plate 205. Since one of the first limiting shaft 2071 or the second limiting shaft 2072 is limited and the other is not, one side of the interconnected side loading plate 206 and the double loading plate 207 is restricted and not lifted, while the other side is not restricted and is lifted. The overall effect is that one side of the loading box 208 is raised while the other side remains unchanged, and vice versa. The combination of the two means that the scrap steel material of the loading box 208 can be tilted on both sides.
[0037] It should be noted that the first servo motor 202 and the second servo motor 3031 are existing devices or equipment, or devices or equipment that can be implemented by existing technology. Their power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail.
Claims
1. A loader for scrap steel recycling, comprising a double-layer frame (1), characterized in that: The top of the double-layer frame (1) is provided with a two-way loading mechanism (2); The bidirectional loading mechanism (2) includes: Mounting platform (201), which is fixedly installed on the side of the upper frame of the double-layer frame (1), and a first servo motor (202) is fixedly connected to the top of the mounting platform (201). A first connecting plate (204) is fixedly installed on the output shaft of the first servo motor (202), and a second connecting plate (205) is provided at one end of the first connecting plate (204) through a movable shaft. Side loading plate (206), the outer side of which is connected to one side of the second mounting plate via a movable shaft, and a second limiting shaft (2072) is fixedly connected to one side of the side loading plate (206). A double loading plate (207) is fixedly connected between two side loading plates (206), and a first limiting shaft (2071) is fixedly connected to one end of the side loading plate (206).
2. A loader for scrap steel recycling according to claim 1, characterized in that, There are two first connecting plates (204), and a drive shaft (203) is fixedly connected between one end of the two first connecting plates (204).
3. A loader for scrap steel recycling according to claim 2, characterized in that, The top of the double-layer frame (1) is provided with a redirection mechanism (3). The redirection mechanism (3) includes a four-sided block (301) fixedly connected around the double-layer frame. A square slot (302) is fixedly connected to one side of the top of the four-sided block (301). A horizontal insert rod (3021) is inserted into the square slot (302). A vertical insert rod (3022) is fixedly connected to one end of the horizontal insert rod (3021). A side mounting rod (3023) is fixedly connected to the side of the vertical insert rod (3022).
4. A loader for scrap steel recycling according to claim 3, characterized in that, There are two side mounting rods (3023), and a slotted rod (3024) is fixedly connected between the two side mounting rods (3023).
5. A loader for scrap steel recycling according to claim 4, characterized in that, The upper frame of the double-layer frame (1) is provided with bushings (304) on the front and rear sides. A driven redirection shaft (3041) is movably provided in the bushing (304) through a bearing. A first driven gear (3042) and a second driven gear (3043) are fixedly connected on the driven redirection shaft (3041).
6. A loader for scrap steel recycling according to claim 5, characterized in that, The upper frame of the double-layer frame (1) is provided with a side connector (303) on the front right side. A second servo motor (3031) is fixedly connected to the body of the side connector (303). An active redirection shaft (3032) is fixedly connected to the output shaft of the second servo motor (3031). An active gear (3033) is fixedly connected to the active redirection shaft (3032). The active gear (3033) and the first driven gear (3042) are meshed together.
7. A loader for scrap steel recycling according to claim 6, characterized in that, The vertical insertion rod (3022) and the side mounting rod (3023) are located on both sides of the double-layer frame (1).
8. A loader for scrap steel recycling according to claim 7, characterized in that, A circular groove (3011) is provided on the other side of the top of the four-sided block (301), and a loading box (208) is fixedly connected to the top of the double loading plate (207).